Mg hs as23 refit and remove manual p8

Tài liệu hướng dẫn sửa chữa xe MG HS, cung cấp các thông tin cần thiết để sửa chữa, thay thế nhanh chóng, chính xác, hiệu quả.

Trang 1

Tail Lamp Assembly

Remove

1 Open the tail gate

2 Disconnect the negative battery cable

3 Remove the bolt cover of the tail lamp assembly

4 Remove 2 bolts xing the tail lamp assembly to the

2 Fit 2 bolts xing the tail lamp to the body, tighten them

to3-5Nm, and check the torque

3 Fit the bolt cover of tail lamp

4 Connect the negative battery cable

5 Close the tail gate

Reverse Lamp and Rear Fog Lamp Assembly

Remove

2 Remove the rear bumper

RearRear BumperBumperBumper AssemblyAssemblyAssembly RemoveRemove

3 Remove 3 screws xing the reverse lamp and rear foglamp assembly to the rear bumper, and remove thereverse lamp and rear fog lamp assembly

Re t

1 Fix the reverse lamp and rear fog lamp assembly to therear bumper, t 3 screws, tighten them to1.1-1.3Nm,and check the torque

2 Fit the rear bumper assembly

RearRear BumperBumperBumper AssemblyAssemblyAssembly RefitRefit

Trang 2

Reverse Lamp Bulb

Remove

2 Remove the rear bumper assembly

RearRear BumperBumperBumper AssemblyAssembly RemoveAssembly Remove

3 Rotate the reverse lamp holder counterclockwise to

remove it

4 Remove the bulb from the bulb holder

Re t

Tip: Take care NOT to touch the glass with your ngers;

always use a cloth to handle the bulb If necessar y, clean

the glass with methylated spirits to remove ngerprints

1 Fit the bulb to the holder

2 Fix the reverse lamp holder to the reverse lamp, tighten

it clockwise and ensure it is xed in place

3 Fit the rear bumper assembly

RearRear BumperBumperBumper AssemblyAssemblyAssembly RefitRefit

Rear License Plate Lamp Assembly and Bulb

Remove

2 Remove the tail gate interior trim panel

TailTail GateGateGate InteriorInterior TrimInterior Trim PanelTrim PanelPanel RemoveRemove

3 Disconnect the harness connector, pry off the clipxing the rear license plate lamp assembly to the tailgate from the inside of the tail gate

4 Remove the rear license plate lamp holder from therear license plate lamp assembly, and remove the rearlicense plate lamp bulb

Re tTip: Take care NOT to touch the glass with your ngers;always use a cloth to handle the bulb If necessar y, cleanthe glass with methylated spirits to remove ngerprints

1 Fit the new rear license plate lamp bulb to the holder,and t the holder to the rear license plate lampassembly

2 Fix the rear license plate lamp assembly to the tailgate, press the clip in place, and connect the harnessconnector

3 Fit the tail gate interior trim panel

TailTail GateGateGate InteriorInterior TrimInterior Trim PanelTrim PanelPanel RefitRefit

Trang 3

Side Direction Indicator Lamp Assembly

Remove

2 Remove the exterior rearview mirror glass

ExteriorExterior RearviewRearview MirrorRearview MirrorMirror GlassGlassGlass RemoveRemove

3 Remove the exterior rearview mirror cover

ExteriorExterior RearviewRearview MirrorRearview MirrorMirror CoverCoverCover RemoveRemove

4 Remove 4 screws xing the exterior rearview mirror

ring to the exterior rearview mirror motor bracket,

and remove the exterior rearview mirror ring

5 Remove 1 screw xing the case of the secondary

exterior rearview mirror to the exterior rearview

mirror motor bracket, pry off the mounting clip of

the case of the secondary exterior rearview mirror,

disconnect the harness connector of the side direction

indicator lamp, and remove the case of the secondary

exterior rearview mirror

6 Pry off the mounting clip of the side direction indicator

lamp, and remove the side direction indicator lamp

assembly

Re t

1 Fix the side direction indicator lamp assembly to thecas e of the secondary exterior rearview mirror, andconnect the harness connector

2 Fix the case of the secondary exterior rearview mirror

to the exterior rearview mirror motor bracket, andensure the clip is tted in place

3 Fit and tighten 1 screw xing the case of the secondaryexterior rearview mirror to the exterior rearviewmirror motor bracket

4 Fix the exterior rearview mirror ring to the exteriorrearview mirror motor bracket, t and tighten 4 screws

5 Fit the exterior rearview mirror cover

ExteriorExterior RearviewRearviewRearview MirrorMirrorMirror CoverCover RefitCover Refit

6 Fit the exterior rearview mirror glass

ExteriorExterior RearviewRearviewRearview MirrorMirrorMirror GlassGlass RefitGlass Refit

Trang 4

Puddle Lamp Assembly

Remove

2 Remove the exterior rearview mirror glass

ExteriorExterior RearviewRearviewRearview MirrorMirror GlassMirror GlassGlass RemoveRemove

3 Remove the exterior rearview mirror cover

ExteriorExterior RearviewRearviewRearview MirrorMirror CoverMirror CoverCover RemoveRemove

4 Remove 4 screws xing the exterior rearview mirror

ring to the exterior rearview mirror motor bracket,

and remove the exterior rearview mirror ring

5 Press the clip xing the puddle lamp to the exterior

rearview mirror, and push out the puddle lamp

downward

6 Disconnect the harness connector and remove the

puddle lamp

Re t

1 Connect the harness connector of the puddle lamp

2 Fix the puddle lamp to the exterior rearview mirror

assembly, and ensure it is tted in place

3 Fit and tighten 4 screws xing the exterior rearview

mirror ring to the exterior rearview mirror motor

bracket

ExteriorExterior RearviewRearviewRearview MirrorMirrorMirror CoverCoverCover RefitRefit

5 Fit the exterior rearview mirror glass

ExteriorExterior RearviewRearviewRearview MirrorMirrorMirror GlassGlassGlass RefitRefit

Trang 5

Speci cations

Torque

Screw-Front door lock catch to body 19-25Nm

Trang 6

Service Procedures

Front Door Adjustment

Front Door Hinge Adjustment

1 Open the front door

2 Put the wood block on the jack, and put the jack under

the door to support the front door

3 Unscrew 2 bolts xing the upper/lower front door

hinges to the front door

4 Use a jack to support the vehicle and adjust the front

door

5 Pre-tighten the hinge bolts

6 Take away the jack, close the door and check if the

adjustment is proper

7 When the desired adjustment is achieved, tighten the

bolt securing the hinge on the door side to40-50Nm,

and check the torque

Front Door Striker Adjustment

The front door striker is a latch with two screws In most

cases, it is necessar y to adjust the striker upward/downward

or inward/outward:

• Frame damage resulting from a collision

• Fit a new door weatherstrip

• The customer complains that the wind noise is too loud

• It is dif cult to open or close the door

Adjust the striker upward/downward or inward/outward

according to the following procedures:

1 The door must be positioned correctly

3 Loosen 2 striker screws Adjust the striker to align the

door pin, then pre-tighten the screws

4 Adjust the clearance and ushness between the reardoor and the surrounding panels For clearanceinformation, please refer to “Body Dimension ” in the

“Body Paint and Coatings” section, and check if thedoor can be opened or closed normall y

InformationInformation ofofof BodysideBodyside andBodyside andand FuelFuelFuel FillerFillerFiller CapCap

5 After the adjustment, open the door, t 2 screws xingthe strikers to the body, tighten them to19-25Nm,and check the torque

6 Close the door

Trang 7

Front Door Assembly

Remove

3 Remove and discard 1 bolt xing the door check to

the body side

4 Remove the locking screws securing the two hinge

halves in the middle of upper/lower hinge

Caution: Please protect paint from scratch when

removing or re tting the door assembly

5 Pry off the rubber seal ring on the body side , and pull

out the connector to disconnect the harness connector

6 Lift the front door to disconnect the hinge halves

of upper/lower hinge, and remove the front door

assembly

Re t

1 Fix the upper and lower hinges (door side) to the door,

t 2 bolts, but do not tighten them

2 With the help of an assistant, t the door to the body

through the assembly of hinges to the door and the

body, t 2 locking screws, tighten them to20-26Nm,

3 Connect the harness connector, and embed the rubber

seal ring into the mounting hole of the body

4 Fit 1 new bolt xing the door check to the body side ,

tighten it to19-25Nm, and check the torque

5 Adjust the opening and closing performance of thedoor

FrontFront DoorDoorDoor HingeHingeHinge AdjustmentAdjustment

Trang 8

Exterior Driver Door Handle

Remove

1 Remove the front door lock cylinder

FrontFront DoorDoor LockDoor Lock CylinderLock CylinderCylinder RemoveRemove

2 Disconnect the harness connector of the exterior door

handle from the door cavity

3 Move the exterior handle towards the rear body, pull

the rear of the exterior handle outwards to disconnect

it from the exterior handle bracket

4 Remove the exterior handle

Re t

1 Fit the antenna through the front mounting hole of the

handle in the door from the outside of the door, and

connect the harness connector

2 Secure the rear shim of the exterior handle, t the front

end of the exterior driver door handle into the front

mounting hole in the door, pull the exterior handle

towards the front of the vehicle, and x the exterior

driver door handle to the exterior door handle bracket

3 Fit the front door lock cylinder

FrontFront DoorDoor LockDoor Lock CylinderLock CylinderCylinder RefitRefit

4 Check if the exterior door handle can work properly

5 Close the door

Front Passenger Door Exterior Handle

Remove

1 Open the front passenger door

2 Remove the front door interior trim panel

FrontFront DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RemoveRemove

3 Remove the plug on the front passenger side door, toreach the plastic slide valve xing the exterior handlelock cylinder cover to the exterior handle bracket

4 Pull the plastic slide valve out towards the rear bodywith a hook

5 Disconnect the harness connector of the exterior doorhandle from the door cavity

6 Pulling the rear end of the exterior handle，thenremove the lock cylinder cover

7 Move the exterior handle towards the rear body, pullthe rear of the exterior handle outwards to disconnect

it from the exterior handle bracket, then remove it

8 Remove the exterior passenger door handle

Trang 9

Re t

1 Fit the antenna through the front mounting hole of the

exterior handle in the door from the outside of the

door, and connect the harness connector

2 Fit the front end of the front passenger side door

exterior handle into the mounting hole, and move the

exterior handle towards the front of the vehicle

3 Pulling the rear end of the exterior handle, x the lock

cylinder cover to the exterior handle bracket, push the

plastic slide valve in and ensure it is tted in place

4 Press the plug into the round hole in the door side and

secure the plug clip rmly so that seal can be achieved

5 Fit the front door interior trim panel

FrontFront DoorDoor InteriorDoor InteriorInterior TrimTrimTrim PanelPanel RefitPanel Refit

6 Check if the front passenger side door exterior handle

can work properly

7 Close the front passenger door

Front Door Hinge Assembly

Remove

3 Put the wood block on the jack, and put the jack underthe door to support the front door

4 Remove and discard 1 bolt xing the door check tothe body side

5 With the help of an assistant, hold the door, removeand discard 2 bolts xing the upper/lower hinges tothe door side

Caution: Please protect paint from scratch whenremoving or re tting the door assembly

6 With the help of an assistant, hold the door, pry offthe rubber seal ring on the body side , and pull out theconnector to disconnect the harness connector

7 Remove the front door assembly

8 Remove the A pillar lower trim panel

AA

A PillarPillarPillar LowerLower TrimLower Trim PanelTrim PanelPanel RemoveRemove

9 Remove the instrument panel beam assembly

InstrumentInstrument PanelPanelPanel BeamBeamBeam AssemblyAssembly RemoveAssembly Remove

10 Pry off the bolt covers, remove and discard 2 bolts (1)xing the upper/lower hinges to the body side from theoutside of the body

11 Lift the dash panel heat insulation pad at the bolt hole,rem ove the hot melt gasket at the bolt hole, remove

Trang 10

and discard 2 bolts (2) xing the upper/lower hinges of

the front door to the bodyside from the inside of the

body Remove the upper/lower hinges of the front door

Re t

1 Locate the upper/lower front door hinges to the body

2 Fit 2 new bolts xing the upper/lower hinges to the

bodyside from the inside of the body, tighten them

to30-36Nm, check the torque, and t the hot melt

gasket

bodyside from the outside of the body, tighten them to

30-36Nm and check the torque

4 Fit the instrument panel beam assembly

InstrumentInstrument PanelPanelPanel BeamBeam AssemblyBeam AssemblyAssembly RefitRefit

5 Fit the A pillar lower trim panel

AAA PillarPillar LowerPillar LowerLower TrimTrimTrim PanelPanelPanel RefitRefit

6 With the help of an assistant, locate the door to the

body

7 Connect the connector plug, and insert the rubber seal

ring into the mounting hole of the body

8 Fit and pre-tighten 2 new bolts xing the upper/lower

hinges of the front door to the door side

9 Fit and pre-tighten 1 new bolt xing the door check

to the bodyside

10 Adjust the clearance and ushness between the front

door and the surrounding panels For clearance

information, please refer to “Body Dimension ” in the

“Body Paint and Coatings” section, and check if the

door can be opened or closed normally

11 After the adjustment, tighten the bolts xing the

upper/lower hinges of the front door to the door to

40-50Nm, and check the torque Tighten the bolt

xing the door check to the bodyside to19-25Nm,

12 Adjust the opening and closing performance of the

FrontFront DoorDoor HingeDoor HingeHinge AdjustmentAdjustment

Trang 11

Front Door Lock Cylinder

Remove

1 Open the front door and raise the door window to

the highest position

FrontFront DoorDoor InteriorDoor InteriorInterior TrimTrimTrim PanelPanel RemovePanel Remove

3 Release the clip connecting the lock cylinder link to the

lock cylinder of the front door from the door cavity to

disconnect the lock cylinder link from the lock cylinder

4 Remove the screw cover of the lock cylinder at the end

of the front door, to reach the screw xing the door

lock cylinder to the exterior door handle bracket

5 Release the screw, but do not remove as it is clamped

inside

6 Pulling the rear end of the exterior front door handle,

pry open the lock cylinder housing and remove the

lock cylinder assembly

Re t

1 Pulling the rear end of the exterior front door handle,

x the lock cylinder of the front door to the exterior

door handle bracket and tighten the screw from the

round hole at the end of the door

2 Fit the plug and the lock cylinder housing and secure

the plug clip rmly

3 Fit the clip connecting the lock cylinder link to the lockcylinder of the front door from the door cavity

4 Check if the door handle can work properly

FrontFront DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RefitRefit

Trang 12

Front Door Lock Assembly

Remove

1 Open the front door, and ensure that the front door

windows rise to the highest position

3 Remove 3 bolts xing the door lock to the door

4 Disconnect the harness connector of the door lock

5 Loosen the clip (1) xing the front door lock cylinder

link to the lock cylinder, and disconnect the lock

cylinder link Loosen the lock cylinder link (3)

6 Loosen the clip (2) xing the exterior front door handle

link to the lock

7 Disconnect the exterior front door handle link (4) from

the lock, and remove the front door lock assembly

8 Disconnect the inner handle cable from the lock

assembly

Re t

1 Connect the front door inner release cable to the frontdoor lock

2 Connect the harness connector of the front door lock

3 Fit the lock cylinder link to the lock

4 Fit the bolts xing the lock assembly to the door panelfrom the door cavity from top to bottom, tighten them

5 Clip the exterior front door handle link into thecorresponding clip of the front door lock

6 Clip the lock cylinder link into the corresponding clip

of the lock cylinder

7 Check if the exterior/interior handles of the front doorcan work properly

9 Close the front door

Trang 13

Exterior Front Door Handle Bracket

Remove

1 Raise the window to the highest position

2 Remove the exterior front door handle

ExteriorExterior DriverDriver DoorDriver Door HandleDoor HandleHandle RemoveRemove

ExteriorExterior FrontFront PassengerFront PassengerPassenger DoorDoor HandleDoor HandleHandle RemoveRemove

3 Remove 1 screw xing the exterior front door handle

bracket to the door

4 Disconnect the exterior front door handle link from

the exterior front door handle bracket

5 Remove the harness clip, and remove the exterior

handle bracket assembly from the door cavity

Re t

1 Fit the exterior front door handle bracket assembly

from the front door cavity, t the harness clip, and

locate it to the corresponding mounting position on

the door outer panel

2 Fit the exterior front door handle link to the exterior

front door handle bracket

3 Fit and tighten 1 screw xing the exterior handle

bracket to the door from the outside of the door

4 Clip the exterior front door handle link into the

corresponding lock slot

5 Fit the exterior front door handle

ExteriorExterior DriverDriverDriver DoorDoor HandleDoor HandleHandle RefitRefit

ExteriorExterior FrontFront PassengerFront PassengerPassenger DoorDoor HandleDoor HandleHandle RefitRefit

6 Try to open the door through the exterior handle and

lock cylinder, and ensure all parts are correctly tted

Front Door Window Upper Moulding

Remove

1 Pry off the clip xing the front door window uppermoulding, and remove the front door window uppermoulding

Re t

1 Locate the front door window upper moulding to thefront door frame, press the clip in place, and t thefront door window upper moulding

Trang 14

Exterior Rear Door Handle

Remove

1 Open the rear door

2 Remove the plug at the end of the rear door, to reach

the plastic slide valve xing the lock cylinder trim cover

of the rear door to the exterior door handle bracket

3 With a hook, pull the plastic slide valve out towards

the rear body, but do not rem ove the plastic slide valve

for it is connected to the bracket

4 Pulling the rear end of the exterior rear door handle,

remove the rear door lock cylinder trim cover

5 Move the exterior handle towards the rear body, pull

the rear of the exterior handle outwards to disconnect

it from the exterior handle bracket, then remove it

Re t

1 Fit the front end of the exterior rear door handle

into the mounting hole, and move the exterior handle

towards the front of the vehicle

2 Pulling the rear end of the exterior handle, x the lock

cylinder cover to the exterior handle bracket, push the

plastic slide valve in and ensure it is tted in place

3 Press the plug into the round hole in the door side and

secure the plug clip rmly so that seal can be achieved

4 Check if the exterior rear door handle can work

properly

Trang 15

Exterior Rear Door Handle Bracket

Remove

2 Ensure that the rear door windows rise to the highest

position

3 Remove the rear door interior trim panel

RearRear DoorDoor InteriorDoor InteriorInterior TrimTrimTrim PanelPanel RemovePanel Remove

4 Remove the exterior rear door handle

ExteriorExterior RearRearRear DoorDoor HandleDoor HandleHandle RemoveRemove

5 Remove 1 screw xing the exterior rear door handle

bracket to the door

6 Disconnect the exterior rear door handle link from

the exterior rear door handle bracket

7 Remove the exterior handle bracket assembly from the

door cavity

Re t

1 Fit the exterior rear door handle bracket assembly from

the rear door cavity, and locate it to the corresponding

mounting position on the door outer panel

2 Fit the exterior rear door handle link to the exterior

rear door handle bracket

3 Fit and tighten 1 screw xing the exterior handle

bracket to the door from the outside of the door

4 Fit the exterior rear door handle link into the

corresponding lock slot

5 Fit the exterior rear door handle

ExteriorExterior RearRearRear DoorDoorDoor HandleHandleHandle RefitRefit

6 Try to open the door through the outer handle, andensure all parts are correctly tted

7 Fit the rear door interior trim panel

RearRear DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RefitRefit

8 Close the door

Trang 16

Rear Door Adjustment

Rear Door Hinge Adjustment

2 Put the wood block on the jack, and put the jack under

the door to support the rear door

3 Unscrew 2 bolts xing the upper/lower rear door

hinges to the rear door

4 Use a jack to support the vehicle and adjust the rear

door

5 Pre-tighten the hinge bolts

6 Take away the jack, close the door and check if the

adjustment is proper

7 When the desired adjustment is achieved, tighten the

bolt securing the hinge on the door side to40-50Nm,

Rear Door Striker Adjustment

The rear door striker is a latch with two screws In most

cases, it is necessar y to adjust the striker upward/downward

or inward/outward:

• Frame damage resulting from a collision

• Fit a new door weatherstrip

• The customer complains that the wind noise is too loud

• It is dif cult to open or close the door

Adjust the striker upward/downward or inward/outward

according to the following procedures:

1 The door must be positioned correctly

3 Loosen 2 striker screws Adjust the striker to align the

door pin, then pre-tighten the screws

4 Adjust the clearance and ushness between the reardoor and the surrounding panels For clearanceinformation, please refer to “Body Dimension ” in the

“Body Paint and Coatings” section, and check if thedoor can be opened or closed normall y

InformationInformation ofofof BodysideBodyside andBodyside andand FuelFuelFuel FillerFillerFiller CapCap

5 After the adjustment, open the door, tighten the screwsxing the strikers to the body to19-25Nm, and checkthe torque

6 Close the door

Trang 17

Rear Door Assembly

Remove

3 Unscrew and discard 1 bolt xing the door check to

the body side

4 Pry off the rubber seal ring on the body side , and pull

out the connector to disconnect the connector plug

5 Remove the locking screws securing the two hinge

halves in the middle of upper/lower hinge

Caution: Please protect paint from scratch when

removing or re tting the door assembly

6 Remove the rear door assembly

Re t

1 Fix the upper and lower hinges (door side) to the door,

t 2 bolts, but do not tighten them

2 With the help of an assistant, t the door to the body

through the assembly of hinges to the door and the

body, t 2 locking screws, tighten them to20-26Nm,

4 Fit a new bolt xing 1 door check to the body side ,

tighten it to19-25Nm, and check the torque

door

RearRear DoorDoorDoor AdjustmentAdjustment

Rear Door Hinge Assembly

Remove

3 Unscrew and discard 1 bolt xing the door check tothe body side

4 Pry off the rubber seal ring on the body side , and pullout the connector to disconnect the connector plug

5 With the help of an assistant, hold the outside of thedoor, rem ove and discard 2 bolts xing the upper/lowerhinges to the door side

Caution: Please protect paint from scratch whenremoving or re tting the door assembly

6 Remove the rear door assembly

7 Remove and discard 2 bolts (1) xing the upper/lowerhinges to the body side from the outside of the body

8 Remove the B pillar lower trim panel

BB

B PillarPillarPillar LowerLower TrimLower Trim PanelTrim PanelPanel RemoveRemove

9 Remove and discard 2 bolts (2) xing the upper/lowerhinges of the rear door to the body side from the inside

Trang 18

B pillar.

bodyside from the inside of the B pillar, tighten them to

30-36Nm and check the torque

3 Fit the B pillar lower trim panel

BBB PillarPillar LowerPillar LowerLower TrimTrimTrim PanelPanelPanel RefitRefit

bodyside from the outside of the B pillar, tighten them

to30-36Nm and check the torque

5 With the help of an assistant, locate the door to the

body

7 Fix the upper/lower hinges of the rear door to the

door side , t and pre-tighten 2 new bolts

8 Fix the door check to the bodyside , t and pre-tighten

1 new bolt

9 Adjust the clearance and ushness between the rear

door and the surrounding panels For clearance

information, please refer to “Body Dimension ” in the

“Body Paint and Coatings” section, and check if the

door can be opened or closed normally

10 After the adjustment, tighten the bolts xing the

upper/lower hinges of the rear door to the door side

to40-50Nm, and check the torque Tighten the bolt

xing the door check to the bodyside to19-25Nm,

door

RearRear DoorDoorDoor AdjustmentAdjustment

Rear Door Lock Assembly

Remove

2 Ensure that the rear door windows rise to the highestposition

RearRear DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RemoveRemove

4 Pry off the clip xing the exterior rear door handle link

to the lock so as to release the link

5 Unscrew 3 screws securing the rear door lock, andremove the door lock from the door cavity with care

6 Disconnect the harness connector of the lock

7 Disconnect the end of interior rear door handle cablefrom the lock assembly so as to remove the lockassembly

Re t

1 Fit the interior rear door handle cable to the lock

2 Connect the harness connector of the lock

3 Locate the lock to the mounting position from thedoor cavity, t 3 screws, tighten them to7-10Nm, andcheck the torque

4 Connect the exterior rear door handle link to the lock,and secure with clips

Trang 19

can work properly.

RearRear DoorDoor InteriorDoor InteriorInterior TrimTrimTrim PanelPanel RefitPanel Refit

7 Close the door

Rear Door Window Upper Moulding

Remove

1 Pry off the clip xing the rear door window uppermoulding, and remove the rear door window uppermoulding

Re t

1 Locate the rear door window upper moulding to therear door, press the clip in place, and t the rear doorwindow upper moulding

Trang 20

Front Door Window Glass Run Channel

Weatherstrip

Remove

2 Remove the front door window

FrontFront DoorDoorDoor WindowWindowWindow RemoveRemove

3 Remove the front door window glass run channel

weatherstrip

Re t

1 Along the guide rail, t the front door glass run channel

weatherstrip in place

2 Fit the front door window

FrontFront DoorDoorDoor WindowWindowWindow RefitRefit

Front Door Window Inner Weatherstrip

Remove

FrontFront DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RemoveRemove

2 Pull up to remove the front door window innerweatherstrip

Re t

1 Align the weatherstrip opening with the door innerpanel seam allowance, and t the front door windowinner weatherstrip

Trang 21

Front Door Window Outer Weatherstrip

Remove

2 Remove the exterior rearview mirror assembly

ExteriorExterior RearviewRearview MirrorRearview MirrorMirror AssemblyAssemblyAssembly RemoveRemove

3 Lift the door weatherstrip on the front end of front

door window, and remove 1 screw xing the front end

of front door window outer weatherstrip to the door

panel

4 Pull the outer weatherstrip up from the front to the

rear end of the door in order and remove it

Re t

1 Aligning the front door window outer weatherstrip with

the door panel, t it onto the revers of the door panel

2 Fit and tighten 1 screw xing the front end of front

door window outer weatherstrip to the door panel

3 Fix the front end of front door window weatherstrip

in place

4 Fit the exterior rearview mirror assembly

ExteriorExterior RearviewRearview MirrorRearview MirrorMirror AssemblyAssemblyAssembly RefitRefit

Front Door Weatherstrip - Bottom, Door Side,Bodyside

Remove

2 Front door bottom weatherstrip:

a Pry off the clip xing the front door bottomweatherstrip to the front door, and remove thefront door bottom weatherstrip

3 Front door weatherstrip - door side:

a Remove the front door weatherstrip along the frontdoor

4 Front door weatherstrip - bodyside:

a Open the front door, and remove the front doorweatherstrip at bodyside

Re t

1 Front door bottom weatherstrip:

a Fix the front door bottom weatherstrip to the frontdoor, and press the clip in place

2 Front door weatherstrip - door side:

a Fit the front door weatherstrip to the front dooralong the front door inner panel seam allowance

3 Front door weatherstrip - bodyside:

a Fit the front door weatherstrip at bodyside to thebody along the front door bodyside panel seamallowance, and t the front door weatherstrip atbodyside

Trang 22

Front Door Window Regulator

Remove

3 Remove the front door window

FrontFront DoorDoorDoor WindowWindowWindow RemoveRemove

4 Remove 4 nuts xing the window regulator to the door

panel

5 Disconnect the harness connector of the window

regulator, and remove the window regulator from the

door cavity

Re t

1 Fit the window regulator into the front door cavity, t

4 nuts xing the window regulator to the door panel,

tighten them to7–9Nm, and check the torque

2 Connect the harness connector of the window

regulator

3 Fit the front door window

FrontFront DoorDoorDoor WindowWindowWindow RefitRefit

5 Check if the glass regulator can work properly, and

check if the window with "one-button up" function can

operate normall y

Note: In case of power off, the "one-touch" ascending

function may fail; To reset the function, press the switch

to ascend the window to the top, press and hold it for

5s to complete the self learning, then the "one-touch"

ascending mode will be recovered

Front Door Window Glass

Remove

2 Raise the glass to a certain height, to align two clipbarbs of the glass with the mounting holes in the door

3 Remove the front door window outer weatherstrip.Front

Front DoorDoorDoor WindowWindowWindow OuterOuterOuter WeatherstripWeatherstripWeatherstrip RemoveRemove

4 Remove the front door window inner weatherstrip.Front

Front DoorDoorDoor WindowWindowWindow InnerInnerInner WeatherstripWeatherstripWeatherstrip RemoveRemove

5 Push the 2 clip barbs xing the glass to the windowregulator outwards from the hole in the glass regulatorbracket, and lift the glass to remove it from the windowframe

Re t

1 Carefully t the glass between the inner and outerpanels from the window frame, and t glass run channelweatherstrips on both sides

2 Lower the glass slowly until it reaches the slider of theglass regulator, align the glass with the clip, put the glassinto the slider clip and t it in place

3 Fit the front door window inner weatherstrip

FrontFront DoorDoorDoor WindowWindowWindow InnerInnerInner WeatherstripWeatherstripWeatherstrip RefitRefit

4 Fit the front door window outer weatherstrip

FrontFront DoorDoorDoor WindowWindowWindow OuterOuterOuter WeatherstripWeatherstripWeatherstrip RefitRefit

5 Close the door

Trang 23

Door Lock Switch

Remove

1 Remove the driver door interior trim panel assembly

2 Release the clip and remove the door lock switch from

the front of the interior trim panel

Re t

1 Fit the door lock switch from the front to the driver

door interior trim panel, and secure with clips

2 Fit the driver door interior trim panel

FrontFront DoorDoor InteriorDoor InteriorInterior TrimTrimTrim PanelPanel RefitPanel Refit

Power Window Switch - Driver Side

Remove

2 Pry off the clip xing the power window switch to thefront door interior trim panel

3 Disconnect the harness connector and remove thedriver side power window switch

4 Perform a self-learning for the window regulator Refer

to Module Self-learning and Programming Manual,

“Window Regulator Initialisation Self-learning”

Trang 24

Front Passenger Side Power Window Switch

Remove

2 Pry off the clip xing the power window switch to the

front door interior trim panel

3 Disconnect the harness connector and remove the

front passenger side power window switch

Re t

1 Connect the harness connector of the power window

switch

2 Fix the power window switch to the door trim panel,

and press the clip in place

Power Window Switch - Rear Door

Remove

2 Pry off the clip xing the power window switch to therear door interior trim panel

3 Disconnect the harness connector and remove the reardoor power window switch

Trang 25

Rear Door Window Outer Weatherstrip

Remove

2 Lower the rear door window glass to the lowest

position

3 Pry off the clip xing the rear door window outer

weatherstrip to the door, and remove the rear door

outer weatherstrip

Re t

1 Fit the rear door window outer weatherstrip to the

revers of the door panel from the front to the rear of

the rear door in sequence and fasten it

2 Raise the window, and close the rear door

Rear Door Window Inner Weatherstrip

Remove

RearRear DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RemoveRemove

3 Pull up to remove the rear door window innerweatherstrip

Re t

1 Aligning the weatherstrip opening with the door innerpanel seam allowance, t the rear door window innerweatherstrip

RearRear DoorDoorDoor InteriorInterior TrimInterior Trim PanelTrim PanelPanel RefitRefit

Trang 26

Rear Door Window Glass Run Channel

Weatherstrip

Remove

1 Remove the rear door window

RearRear DoorDoorDoor WindowWindowWindow RemoveRemove

3 Remove the rear door window glass run channel

weatherstrip

Re t

1 Fit the rear door window glass run channel

weatherstrip

3 Fit the rear door window

RearRear DoorDoorDoor WindowWindowWindow RefitRefit

Rear Door Weatherstrip - Bottom, Door Side,Bodyside

Remove

2 Rear door bottom weatherstrip:

a Pry off the clip xing the rear door bottomweatherstrip to the rear door, and remove the reardoor bottom weatherstrip

3 Rear door weatherstrip - door side:

a Open the rear door, remove the clip xing the doorside weatherstrip of the rear door to the rear door,and remove the rear door weatherstrip at door side

4 Rear door weatherstrip - bodyside:

a Open the rear door, and remove the rear doorweatherstrip at bodyside

Re t

1 Rear door bottom weatherstrip:

a Fix the rear door bottom weatherstrip to the reardoor, and press the clip in place

2 Rear door weatherstrip - door side:

a Fit the door side weatherstrip of the rear door tothe rear door, press the clip in place, and t the rear

Trang 27

3 Rear door weatherstrip - bodyside:

a Fit the rear door weatherstrip at bodyside to the

body along the rear door bodyside panel ange , and

t the rear door weatherstrip at bodyside

4 Close the rear door

Rear Door Window Regulator

Remove

3 Remove the rear door window

RearRear DoorDoorDoor WindowWindow RemoveWindow Remove

4 Remove 4 nuts xing the window regulator to the doorpanel

5 Disconnect the harness connector of the windowregulator, and remove the window regulator from thewindow frame

Re t

1 Fit the glass regulator into the rear door cavity, t 4nuts xing the glass regulator to the door panel, tightenthem to7–9Nm from top to bottom and from left toright, and check the torque

2 Connect the harness connector of the glass regulator

3 Fit the rear door window

RearRear DoorDoor WindowDoor Window RefitWindow Refit

4 Fit the rear door window outer weatherstrip

RearRear DoorDoor WindowDoor WindowWindow OuterOuterOuter WeatherstripWeatherstripWeatherstrip RefitRefit

6 Check if the glass regulator can work properly, andcheck if the window with "one-button up" function canoperate normall y

Note: In case of power off, the "one-touch" ascendingfunction may fail; To reset the function, press the switch

to ascend the window to the top, press and hold it for5s to complete the self learning, then the "one-touch"ascending mode will be recovered

Trang 28

Rear Door Window Glass

Remove

1 Raise the glass to a certain height so that a clip barb on

the glass can be touched from the door cavity

2 Remove the rear door window inner weatherstrip

RearRear DoorDoorDoor WindowWindowWindow InnerInnerInner WeatherstripWeatherstripWeatherstrip RemoveRemove

3 Push the clip barb xing the glass to the window

regulator outwards from the door cavity, and lift the

glass to remove it from the window frame

Re t

1 Fit the glass into the door cavity, lower the glass slowly

until it reaches the slider of the glass regulator, align

the glass with the clip, put the glass into the slider clip

and t it in place

2 Fit the rear door window inner weatherstrip

RearRear DoorDoorDoor WindowWindowWindow InnerInnerInner WeatherstripWeatherstripWeatherstrip RefitRefit

Trang 29

Front Closures

Speci cations

Torque

Trang 30

Service Procedures

Bonnet Assembly

Remove

Warning: Take special attention to avoid vehicle damage

and personal injur y

1 Open and support the bonnet rmly

2 Remove 4 nuts xing the hinges on both sides to the

bonnet

3 With the help of an assistant, remove the bonnet

Re t

Warning: Bonnet will drop under its own weight during

removal and re t, ensure panel is fully supported

1 With the help of an assistant, locate the bonnet to the

vehicle

Caution: DO NOT damage the thread on the bolt when

inserting the bolt into the t hole

2 Fit 4 nuts xing the hinges on both sides to the bonnet,

but do not tighten them to the speci ed torque

3 Adjust the bonnet to uniformise the clearances between

the bonnet and the front bumper fascia, the headlamp

and the front fender (for clearance information, please

refer to "Body Dimension " in the "Body Paint and

Coatings" section), and to make it parallel with the

front bumper fascia, the headlamp and the front fender

FrontFront EndEndEnd InformationInformation

4 After adjustment, tighten 4 nuts to19-25Nm, check

the torque and close the bonnet

Bonnet Hinge Assembly

RemoveWarning: Take special attention to avoid vehicle damageand personal injur y

1 Mark the positions of the hinges relative to the bonnetfor positioning during re t

2 Remove the bonnet assembly

BonnetBonnet AssemblyAssembly RemoveAssembly Remove

3 Remove 4 bolts xing the hinges on both sides to thefront end of the body

4 Remove the hinges on both sides

Re t

1 Properly locate the hinges on both sides to the frontend of the body and align the positions marked at thetime of removal

2 Fit 4 bolts xing the hinges on both sides to the frontend of the body, tighten them to19-25Nm, and checkthe torque

3 Fit the bonnet assembly

BonnetBonnet AssemblyAssembly RefitAssembly RefitWarning: Bonnet will drop under its own weight duringremoval and re t, ensure panel is fully supported

Trang 31

Bonnet Check and Adjustment

Check

Check the positioning of the bonnet:

1 The curve from the bonnet to the fender must be

unblocked

2 The clearance between the bonnet and both sides of

the fender must be uniform;

3 The clearance and ushness between the bonnet and

the fender must conform to the size standard

Adjustment

1 Mark the pro les of the bonnet with a non-permanent

marker

2 Loosen 4 nuts xing the hinges (bonnet side) on both

sides to the bonnet

3 Adjust the bonnet to uniformise the clearances between

the bonnet and the front bumper fascia, the headlamp

and the front fender (for clearance information, please

refer to "Body Dimension " in the "Body Paint and

Coatings" section), and to make it t with the front

bumper fascia, the headlamp and the front fender in

size

4 For clearance information, please refer to "Body

Dimension " in the "Body Paint and Coatings" section

5 Tighten the nuts of the hinges (bonnet side) to

19-25Nm, and check the torque

Bonnet Lock Assembly

Remove

2 Remove the front bumper and bracket

FrontFront BumperBumperBumper andandand BracketBracket RemoveBracket Remove

3 Mark the lock position on the front-end module bracket

so that proper location can be found for re t

4 Remove 3 bolts xing the bonnet lock to the front-endmodule

5 Disconnect the harness connector of the bonnet lock

6 Disconnect the bonnet lock release cable assemblyfrom the lock assembly to remove the lock assembly

Re t

1 Connect the bonnet lock release cable assembly andthe lock assembly rmly, i.e t the spherical end ofthe cable core wire into the hook slot of the bonnetlock, put the core wire into the long slot of the bonnetlock case, and align the circular groove of the cable pipeconnector with the mounting slot of the lock case, thenpress it hard until it clicks

2 Locate the bonnet lock assembly to the bracket of thefront-end module, and align it with the position markedwhen removing

3 Fit 3 bolts xing the lock assembly to the bracket ofthe front-end module, and do not tighten them to thespeci ed torque at this step

4 Close the bonnet, observe the relative position of thelock and lock catch, adjust the lock and allow the lockcatch to enter into the lock tongue

5 After adjustment, tighten 3 bolts to7-10Nm, andcheck the torque

6 Fit the bonnet release cable at front compartment endonto the lock assembly, and fasten it

7 Fit the front bumper and bracket

FrontFront BumperBumperBumper andandand BracketBracket RefitBracket Refit

8 Close the bonnet

Trang 32

Bonnet Release Cable

Remove

1 Open the bonnet and support it with a rod rmly

2 Remove the bonnet lock assembly

BonnetBonnet LockLockLock AssemblyAssembly RemoveAssembly Remove

3 Release the bonnet release cable assembly from the

bonnet lock

4 Loosen the clips xing the bonnet release cables to the

upper mounting panel of left headlamp and the body

1 Locate the bonnet release cable assembly to the engine

compartment, t the at blade end to the driver

compartment through the bulkhead hole of the front

engine compartment, and secure it in the bulkhead hole

with the rubber seal ring of the cable assembly

2 Place the ball end of the bonnet release cable assembly

into the slot

3 Fix the bonnet release cables to the body and the upper

mounting panel of left headlamp in sequence

4 Fit the bonnet lock assembly

BonnetBonnet LockLockLock AssemblyAssemblyAssembly RefitRefit

5 Pull the release handle of the bonnet in the driver

compartment, and check if the bonnet works properly

when it is opened

Bonnet Release Cable Handle

Remove

1 Pull the release cable handle of the bonnet

2 Remove 2 screws securing the release cable handle ofthe bonnet

3 Release the release cable of the bonnet from therelease cable handle to remove the release cable handle

of the bonnet

Re t

1 Inser t the cylindrical end of the bonnet releasehandle into the cylindrical hole of the release handle,meanwhile place the core wire into the long slot ofthe handle, and align the cable sleeve end with themounting slot of the release handle, then press it harduntil a "click" is heard, which indicates the completion

of the connection

2 Align two cylindrical mounting holes on the bonnetrelease handle base with two mounting holes onthe lower trim panel at driver side , align the squareembossment on the base with the square hole on thelower trim panel at driver side and t these two matingsurfaces together

3 Fit and tighten 2 screws xing the bonnet release handle

to the driver side lower trim panel

Trang 33

Bonnet Gas Spring

Remove

Warning: Take special attention to avoid vehicle damage

and personal injur y

2 Pry off the steel spring piece of the gas spring at bonnet

end, forcibly unplug the ball head socket at piston end

from the ball head of the bonnet

3 Pry off the steel spring piece of the gas spring at body

end, forcibly unplug the ball head socket at piston end

from the ball head of the body, and remove the gas

spring of the bonnet

Re t

Warning: Bonnet will drop under its own weight during

removal and re t, ensure panel is fully supported

1 Fit the gas spring ball head socket of the bonnet to the

body ball head, and t the steel spring pieces

2 Fit the gas spring ball head socket of the bonnet to the

bonnet ball head, and t the steel spring pieces

3 Close the bonnet

Front Bonnet Weatherstrip

Remove

2 Remove the clip xing the front bonnet weatherstrip tothe bonnet, and remove the front bonnet weatherstrip

Trang 34

Remove

1 Remove the headlamp assembly

HeadlampHeadlamp AssemblyAssemblyAssembly RemoveRemove

2 Remove the front wheelhouse liner

FrontFront WheelhouseWheelhouse LinerWheelhouse LinerLiner RemoveRemove

3 Remove the side corner of A/C air inlet grille

A/CA/C AirAirAir InletInletInlet GrilleGrille SideGrille SideSide CornerCorner RemoveCorner Remove

4 Remove the acoustic pad of the fender

5 Remove 7 bolts (1), 1 nut (2) and 1 screw (3) connecting

the fender to the body, and remove the fender

Re t

1 Fix the fender to the body, do not tighten the bolts

2 Adjust the clearance between the fender and adjacent

panels For clearance information, please refer to "Body

3 After adjustment, tighten 7 bolts and 1 nut xing the

fender to the body, tighten them to7-10Nm, tighten 1

screw xing the fender to the body at the same time

4 Fit the acoustic pad of the fender

5 Fit the side corner of A/C air inlet grille

A/CA/C AirAirAir InletInletInlet GrilleGrille SideGrille SideSide CornerCornerCorner RefitRefit

6 Fit the front wheelhouse liner

FrontFront WheelhouseWheelhouseWheelhouse LinerLinerLiner RefitRefit

7 Fit the headlamp assembly

HeadlampHeadlamp AssemblyAssemblyAssembly RefitRefit

Front-end Module

Remove

1 Remove the headlamp assembly

HeadlampHeadlamp AssemblyAssembly RemoveAssembly Remove

2 Remove the bonnet lock assembly

BonnetBonnet LockLock AssemblyLock AssemblyAssembly RemoveRemove

3 Remove the front bumper beam

FrontFront BumperBumper BeamBumper Beam RemoveBeam Remove

4 Remove 2 bolts xing the front impact sensor to thefront-end module

5 Remove the clips xing the front air inlet to thefront-end module

6 Remove 6 bolts connecting the headlamp mountingbrackets on both sides to the front-end module

Trang 35

7 Remove 2 screws (1) xing the radiator shock pad to

the front-end module

8 Remove 2 bolts (2) xing the intercooler to the

front-end module, and remove the front-end module

Re t

1 Fix the front-end module to the body, t and tighten 2

screws xing the radiator shock pad to the front-end

module

2 Fix the intercooler to the front-end module, t 2 bolts,

tighten them to4–6Nm, and check the torque

3 Fit 6 bolts xing the front-end module to the headlamp

brackets on both ends, tighten them to7-10Nm, and

check the torque

4 Fix the front air inlet to the front-end module, t 2

retaining clips, and press the clips in place

5 Fix the front impact sensor to the front-end module, t

and tighten 2 bolts

6 Fit the front bumper beam

FrontFront BumperBumperBumper BeamBeamBeam RefitRefit

7 Fit the bonnet lock assembly

BonnetBonnet LockLockLock AssemblyAssemblyAssembly RefitRefit

8 Fit the headlamp assembly

HeadlampHeadlamp AssemblyAssemblyAssembly RefitRefit

Trang 36

Rear Closures

Speci cations

Torque

Bolt-Tail gate hinge to Tail gate 26-34Nm

Trang 37

Service Procedures

Fuel Filler Door Assembly

Remove

1 Open the fuel ller door assembly

2 Pry off the clip xing the fuel ller door and push the

fuel ller door assembly outwards at the same time

Re t

1 Push the fuel ller door assembly along the chute, make

sure the clip is tted in place

2 Close the fuel ller door assembly

Fuel Filler Housing Assembly

3 Remove the left-side trim panel of luggage compartment.Luggage

Luggage CompartmentCompartmentCompartment SideSide TrimSide TrimTrim PanelPanelPanel AssemblyAssemblyRemove

4 Turn the motor of fuel ller door counterclockwise torem ove it from the fuel ller door housing

5 Remove 3 bolts (1) connecting the fuel ller to thebody, pry off the 4 openings (2) reserved for theretaining clips with a at-bladed tool, and loosen 4 clipsxing the door housing to the body in sequence

6 Remove the fuel ller door housing

Re t

1 Pass the fuel ller through the fuel ller door housingassembly, locate the fuel ller door housing assembly

to the body Please adjust the gap around the fuel ller

to avoid contact with the side panel Ensure the clip istted in place

2 Fit and tighten 3 bolts xing the fuel ller to the body

3 Turn the motor switch of charging port door clockwise

to t it to the housing of charging port door

4 Connect the harness connector of the fuel ller housingassembly

5 Fit the left-side trim panel of luggage compartment.Luggage

Luggage CompartmentCompartmentCompartment SideSide TrimSide TrimTrim PanelPanelPanel AssemblyAssemblyRefit

Trang 38

Tail Gate Assembly

Remove

1 Open the tail gate

2 Remove the tail gate interior trim panel assembly

TailTail GateGateGate InteriorInterior TrimInterior TrimTrim PanelPanel AssemblyPanel Assembly RemoveAssembly Remove

3 Disconnect the harness connectors of the rear window

wiper motor, the tail gate lock and the rear combination

lamp

4 Release the interface of the resistance heater wires of

the tail gate window

5 Loosen the tail gate harness sheath, and pull the harness

out of the tail gate cavity

6 With assistance , remove 4 bolts xing the hinges on

both sides to the tail gate If it is required to re t the tail

gate, a reference position shall be marked on the hinge

7 Remove the tail gate assembly

Re t

1 With the help of an assistant, t the tail gate to the

correct position

2 Check the t clearance and ushness between the

tail gate and the bodyside panel and rear end panel

For clearance information, please refer to "Body

3 After adjustment, tighten 4 bolts to26-34Nm, andcheck the torque

4 Press the ball head sockets at piston end of gas springs

on both sides onto the ball heads on tail gate sidepanels till a sound “click” is heard, indicating that theyare tted in place , and then insert the steel pieces

5 Connect the washer reservoir hose with the nozzlehose, t the harness into the tail gate cavity, and t thetail gate harness sheath

6 Connect the interface of the resistance heater wires ofthe tail gate window

7 Connect the harness connectors of the rearcombination lamp, the tail gate lock and the rearwindow wiper motor

8 Fit the tail gate interior trim panel assembly

TailTail GateGateGate InteriorInteriorInterior TrimTrim PanelTrim PanelPanel AssemblyAssemblyAssembly RefitRefit

Trang 39

Tail Gate Lock Assembly

Remove

1 Remove the tail gate interior trim panel

TailTail GateGate InteriorGate InteriorInterior TrimTrimTrim PanelPanel RemovePanel Remove

2 Remove 3 screws xing the tail gate lock to the tail

gate, and disconnect the lock harness connector

3 Remove the tailgate lock

Re t

1 Locate the tail gate lock to the tail gate panel through

the tail gate cavity

2 Fix the tail gate lock to the tail gate, t 3 screws but

do not tighten them

3 Connect the harness connector

4 Check and adjust the t clearance and ushness

between the tail gate lock and the surrounding panels,

tighten the lock screw to19-25Nm after adjustment,

5 Fit the tail gate interior trim panel

TailTail GateGate InteriorGate InteriorInterior TrimTrimTrim PanelPanel RefitPanel Refit

Tail Gate Striker Assembly

Remove

1 Remove the tail gate sill trim panel

TailTail GateGateGate SillSill TrimSill Trim PanelTrim PanelPanel RemoveRemove

2 Mark the location of tail gate striker relative to thevehicle body

3 Remove 2 screws xing the tail gate striker to the body

4 Remove the tail gate striker

3 Make sure that the tail gate lock is fully locked

4 Fit the screw xing the striker to the body, tighten it to19-25Nm, and check the torque

5 Fit the tail gate sill trim panel

TailTail GateGateGate SillSillSill TrimTrim PanelTrim PanelPanel RefitRefit

Trang 40

Tail Gate Hinge Assembly

Remove

1 Remove the tail gate assembly

TailTail GateGateGate AssemblyAssemblyAssembly RemoveRemove

2 Mark the positions of tail gate hinges on the body with

a non-permanent marker

3 Pry open the tail gate end of roof interior trim panel to

access the retaining nuts of tail gate hinges

4 Remove 4 nuts xing the left/right tail gate hinges to

the body, so as to rem ove the tail gate hinge assembly

Warning: As the large weight of the tailgate, operations

should be performed after the safety feature is set, and

take extra care to prevent the vehicle from damaging and

personal injur y

5 Remove the tail gate hinge assembly

Re t

1 Locate the tail gate hinge assembly to the marked

mounting position on the body

2 Fit 4 nuts xing the left/right tail gate hinges to the

body, tighten them to26-34Nm, and check the torque

3 Fit the tail gate end of roof interior trim panel

4 Fit the tail gate assembly

TailTail GateGateGate AssemblyAssemblyAssembly RefitRefit

Warning: As the large weight of the tailgate, operations

should be performed after the safety feature is set, and

take extra care to prevent the vehicle from damaging and

2 Pry off the steel spring pieces at both ends of right (left)gas springs, and unplug the ball head sockets at bothends from the ball heads of the tail gate

3 Remove 2 bolts xing the ball head mounting brackets

of the gas spring at right (left) tail gate end to the tailgate and 4 screws xing the ball head mounting brackets

of the gas spring at body end to the body, and removethe ball head mounting brackets of the gas spring attail gate end and body end

Re t

1 Align the mounting brackets of gas spring at right (left)body end and tailgate end with the mounting holes inthe body and the tailgate respectively, t 4 screws and 2bolts, tighten the screws to19–25Nm while the bolts

to19–25Nm, and check the torque

2 Align the ball head socket at sleeve end of gas springwith the ball head on the mounting bracket at right(left) body end, and make sure the gas spring piston isdownward

3 Hold the sleeve, push the ball head socket onto theball head with thumb If the two parts are tted well, a

“crack” sound will be heard

Caution: To avoid damaging the airtightness of the airspring, never hold the centre of the air spring and laterallyapply force to it by hand

4 Align the ball head socket at piston end of right (left)gas spring with the ball head on the tailgate, hold theend of the piston, push the ball head socket onto the

Định dạng
Số trang	203
Dung lượng	14,91 MB