Mg5 ap32 refit and remove manual p10

Tài liệu sửa chữa xe MG5 model A32, cung cấp các thông tin cần thiết cho việc sửa chữa được nhanh chóng, hiệu quả, chính xác.

Trang 1

Power Window Switch - Driver Side

Remove

1 Disconnect the negative battery cable

2 Pry off the screw cover

3 Remove 1 screw xing the power window switch to

the door interior trim panel

4 Pry off the clip xing the power window switch to the

door interior trim panel

5 Disconnect the harness connector and remove the

driver power window switch

Re t

1 Connect the harness connector of the driver power

window switch

2 Fix the power window switch to the door interior trim

panel, t and tighten 1 screw

3 Fit the screw cover

4 Connect the negative battery cable

5 Perform a self-learning for the window regulator Refer

to Module Self-learning and Programming Manual,

"Wind ow Regulator Initialisation Self-learning"

Power Window Switch - Others

Remove

2 Pry off the screw cover

3 Remove 1 screw xing the power window switch tothe door interior trim panel

4 Pry off the clip xing the power window switch to thedoor interior trim panel

5 Disconnect the harness connector and remove thepower window switch

3 Fit the screw cover

Trang 2

Door Molding

Service Procedures

Front Door Interior Trim Panel

Remove

2 Pry off the inner handle screw hole cover, and remove

1 screw xing the inner door handle to the door

3 Pry off the screw cover of the front door power

window switch, and remove 1 screw xing the front

door power window switch to the door trim panel

mounting bracket

4 Pry off the clip xing the front door power window

switch to the front door interior trim panel assembly,

disconnect the harness connector, and remove the

front door power window switch

5 Pry off the clip xing the front door interior trim panel

assembly to the door, rem ove the clip and discard it,

disconnect the inner handle cable, and remove the

front door interior trim panel assembly

6 Remove the exterior rearview mirror interior trimpanel

7 Remove 3 screws xing the mounting bracket of thefront door interior trim panel assembly to the doorpanel, and remove the mounting bracket of the frontdoor interior trim panel assembly

8 Remove the front door waterproof membrane fromthe door panel

Re t

1 Have the electrical sockets pass through thecorresponding positions of the waterproof membrane,and keep the upper edge of the door waterproofmembrane parallel to the upper edge of the door panel,then t the door waterproof membrane

2 Fit 3 screws xing the mounting bracket of the frontdoor trim panel assembly to the front door panel, andtighten them

3 Fix the exterior rearview mirror interior trim panel tothe front door interior trim panel assembly

4 Fit the inner handle cable of the front door, align thenew clip with the corresponding door panel mountinghole, push it hard to the end, and clamp it in place

5 Connect the harness connector, align the clip of frontdoor power window switch with the hole of the frontdoor interior trim panel assembly, push it hard to theend and clamp it in place

6 Fit 1 screw xing the front door power window switch

to the door trim mounting bracket, tighten it and tthe screw cover

7 Fit 1 screw xing the front door inner handle to thefront door interior trim panel assembly, tighten it, and

t the screw cover

Trang 3

Front Door Inner Handle

Remove

3 Pry off the screw cover of the front door power

window switch, and remove 1 screw xing the front

door power window switch to the door trim panel

mounting bracket

4 Pry off the clip xing the front door power window

switch to the front door interior trim panel assembly,

disconnect the harness connector, and remove the

front door power window switch

5 Pry off the clip xing the front door interior trim panel

disconnect the inner handle cable, and remove the

front door interior trim panel

6 Remove 3 screws xing the front door inner handle tothe trim panel, and remove the front door inner handle

Re t

1 Fix the front door inner handle to the front doorinterior trim panel, t 3 screws xing the front doorinner handle to the front door interior trim panel, andtighten them

2 Fix the exterior rearview mirror interior trim panel tothe front door interior trim panel assembly

3 Fit the inner handle cable of the front door, align thenew clip with the corresponding door panel mountinghole, push it hard to the end, and clamp it in place

4 Fit 1 screw xing the front door power window switch

to the door trim mounting bracket, tighten it and tthe screw cover

5 Fit 1 screw xing the front door inner handle to thefront door interior trim panel assembly, tighten it, and

t the screw cover

Trang 4

Rear Door Interior Trim Panel

Remove

3 Pry off the screw cover of the rear door power window

switch, and remove 1 screw xing the rear door

power window switch to the door trim panel mounting

bracket

4 Pry off the clip xing the rear door power window

switch to the rear door interior trim panel assembly,

disconnect the harness connector, and remove the rear

door power window switch

5 Pry off the clip xing the rear door interior trim panel

disconnect the inner handle cable, and remove the rear

door interior trim panel assembly

6 Remove 3 screws xing the mounting bracket of therear door interior trim panel assembly to the doorpanel, and remove the mounting bracket of the reardoor interior trim panel assembly

7 Remove the electrical sockets from the correspondingpositions of the waterproof membrane , and removethe rear door waterproof membrane

Re t

1 Have the electrical sockets pass through thecorresponding positions of the waterproof membrane,and keep the upper edge of the door waterproofmembrane parallel to the upper edge of the door panel,then t the door waterproof membrane

2 Fit 3 screws xing the mounting bracket of the reardoor interior trim panel assembly to the rear doorpanel, and tighten them

3 Fit the inner handle cable of the rear door, align thenew clip with the corresponding door panel mountinghole, push it hard to the end, and clamp it in place

4 Connect the harness connector, align the clip of therear door power window switch with the hole of therear door interior trim panel assembly, push it hard tothe end and clamp it in place

5 Fit 1 screw xing the rear door power window switch

to the door trim panel mounting bracket, tighten it and

t the screw cover

6 Fit 1 screw xing the rear door inner handle to therear door interior trim panel assembly, tighten it, and

t the screw cover

Trang 5

Rear Door Inner Handle

Remove

3 Pry off the screw cover of the rear door power window

switch, and remove 1 screw xing the rear door

power window switch to the door trim panel mounting

bracket

4 Pry off the clip xing the rear door power window

switch to the rear door interior trim panel assembly,

disconnect the harness connector, and remove the rear

door power window switch

5 Pry off the clip xing the rear door interior trim panel

disconnect the inner handle cable, and remove the rear

door interior trim panel assembly

6 Remove 2 screws xing the rear door inner handle tothe trim panel, and remove the front door inner handle

Re t

1 Fix the rear door inner handle to the rear door interiortrim panel, t 2 screws xing the rear door inner handle

to the rear door interior trim panel, and tighten them

2 Fit the inner handle cable of the rear door, align thenew clip with the corresponding door panel mountinghole, push it hard to the end, and clamp it in place

3 Fit 1 screw xing the rear door power window switch

to the door trim panel mounting bracket, tighten it and

t the screw cover

4 Fit 1 screw xing the rear door inner handle to thefront door interior trim panel assembly, tighten it, and

t the screw cover

Trang 7

Body Control Module

Speci cations

Torque

Trang 8

Service Procedures

Body Control Module (BCM)

Remove

2 Remove the driver side lower closure panel

InstrumentInstrument PanelPanelPanel LowerLowerLower ClosureClosureClosure PanelPanel AssemblyPanel Assembly

Remove

3 Disconnect the harness connector (1) from the BCM

4 Remove 2 bolts (2) xing the BCM to the body

5 Remove the BCM

Re t

1 Connect the harness connector to the BCM

3 Program and encode the body control module (BCM)

For details, please refer to the Module Self-learning and

Programming Manual - Bod y Control Module (BCM)

4 Fix the BCM to the body, t 2 bolts, tighten them to

5–7Nm, and check the torque

5 Fit the driver side lower closure panel

InstrumentInstrument PanelPanelPanel LowerLowerLower ClosureClosureClosure PanelPanel AssemblyPanel Assembly

Refit

Trang 10

Service Procedures

Horn

Remove

2 Remove the front bumper assembly

FrontFront BumperBumperBumper AssemblyAssemblyAssembly RemoveRemove

3 Remove one bolt (1) and one nut (2) xing the left

(right) side wiring harness bracket to the vehicle body,

and remove the bracket

4 Disconnect the harness connector of the horn (1)

5 Remove one stud (2) that secures the left (right) side

horn to the body and remove the horn

Re t

1 Fix the left (right) side horn to the vehicle body, install

the stud and tighten to19–25Nm, and check the

torque

2 Connect the harness connector of the horn

3 Fix the left (right) side harness bracket to the vehicle

body, install 1 bolt and 1 nut, and tighten them

4 Fit the front bumper assembly

FrontFront BumperBumperBumper AssemblyAssemblyAssembly RefitRefit

Trang 12

Service Procedures

Fender

Remove

1 Remove the headlamp assembly

HeadlampHeadlamp AssemblyAssemblyAssembly RemoveRemove

2 Remove the front wheelhouse liner

FrontFront WheelhouseWheelhouse LinerWheelhouse LinerLiner RemoveRemove

3 Remove the acoustic pad of fender and the water

retaining block

4 Remove 1 nut (1), 7 bolts (2) and 1 screw (3) xing the

fender to the body, and remove the fender

Re t

1 Locate and adjust the fender

2 Locate the fender on the body, and do not tighten the

fasteners

3 Adjust the clearance between the fender and adjacent

panels For clearance information, please refer to "Body

Dimension " in the "Body Paint and Coatings" section

FrontFront EndEndEnd InformationInformation

4 After adjustment, tighten 7 bolts and 1 nut xing the

fender to the body to7–10Nm; tighten 1 screw xing

the fender to the body to7–10Nm; and check the

7 Fit the headlamp assembly

HeadlampHeadlamp AssemblyAssembly RefitAssembly Refit

Trang 13

Front-end Module

Speci cations

Torque

Bolt -The bracket of headlump to front module 7–10Nm

Trang 14

Service Procedures

Front-end Module

Remove

1 Remove the headlamp assembly (both sides)

HeadlampHeadlamp AssemblyAssemblyAssembly RemoveRemove

2 Remove the bonnet lock assembly

BonnetBonnet LockLockLock AssemblyAssembly RemoveAssembly Remove

3 Remove the front bumper beam

FrontFront BumperBumperBumper BeamBeamBeam RemoveRemove

4 Remove the transmission oil cooler - CVT

TransmissionTransmission OilOilOil CoolerCooler Cooler - CVTCVTCVT RemoveRemove

5 Remove the bottom de ector

BottomBottom DeflectorDeflectorDeflector RemoveRemove

6 Remove the radiator air ow de ector assembly

RadiatorRadiator AirflowAirflowAirflow DeflectorDeflector Deflector - UpperUpperUpper LeftLeftLeft RemoveRemove

RadiatorRadiator AirflowAirflow DeflectorAirflow DeflectorDeflector - LowerLower LeftLower LeftLeft - CVTCVT

7 Remove 4 bolts xing the headlamp bracket to the

front-end module, and loosen the harness clip

8 Disconnect the harness connector of the front impact

2 Fix the front impact sensor to the front-end module,

t 2 bolts, tighten them to7–10Nm, and check thetorque

3 Connect the harness connector of the front impactsensor

4 Locate the headlamp bracket to the front-end module,

x the harness clip, t 4 bolts, tighten them to7–10Nm, and check the torque

5 Fit the radiator air ow de ector assembly

RadiatorRadiator AirflowAirflowAirflow DeflectorDeflector Deflector - UpperUpperUpper LeftLeft RefitLeft RefitRadiator

Radiator AirflowAirflowAirflow DeflectorDeflectorDeflector - LowerLowerLower LeftLeft Left - CVTCVTRefit

RadiatorRadiator AirflowAirflow DeflectorAirflow DeflectorDeflector - UpperUpperUpper RightRight RefitRight RefitRadiator

Radiator AirflowAirflow DeflectorAirflow DeflectorDeflector - LowerLowerLower RightRight RefitRight Refit

6 Fit the bottom de ector

BottomBottom DeflectorDeflector RefitDeflector Refit

7 Fit the transmission oil cooler - CVT

TransmissionTransmission OilOil CoolerOil CoolerCooler - CVTCVTCVT RefitRefit

Trang 15

8 Fit the front bumper beam.

FrontFront BumperBumperBumper BeamBeamBeam RefitRefit

9 Fit the bonnet lock assembly

BonnetBonnet LockLockLock AssemblyAssemblyAssembly RefitRefit

10 Fit the headlamp assembly (both sides)

HeadlampHeadlamp AssemblyAssemblyAssembly RefitRefit

Trang 16

Bonnet Hinge

Speci cations

Torque

Trang 17

Service Procedures

Bonnet Adjustment

1 Loosen 4 nuts of the bonnet hinges to adjust the

bonnet

2 Adjust the bonnet so that the spacing is uniform

between it and the front bumper fascia as well as the

headlamp and the front fender, and to make it ush

with the front bumper fascia, the headlamp and the

front fender

3 For clearance information, please refer to "Body

4 Tighten 4 nuts for tting the bonnet hinges, tighten

them to19–25Nm, and check the torque

Bonnet Assembly

RemoveWarning: Take special attention to avoid vehicle damageand personal injur y

1 Open and reliably support the bonnet

2 Remove the clip xing the bonnet silencer and removethe bonnet silencer

3 Remove 4 nuts xing the left and right hinges to thebonnet

4 With the help of an assistant, remove the bonnet

Re tWarning: Bonnet will drop under its own weight duringremoval and re t, ensure panel is fully supported

1 With the help of an assistant, locate the bonnet ontothe vehicle

2 Fit 4 bolts xing the left and right hinges to the bonnet,but do not tighten them to the rated torque

3 Check if the bonnet correctly positioned, adjust theclearance and ushness between the bonnet and thefront fender carefully to meet DTS (dimension technicalspeci cation) requirements

4 After adjustment, tighten 4 retaining nuts to19–25Nm,and check the torque

5 Fit the bonnet silencer and fasten it

Trang 18

Bonnet Hinge Assembly

Remove

Warning: Take special attention to avoid vehicle damage

and personal injur y

1 Mark the locations of the hinges relative to the bonnet

for positioning during tting

2 With the help of an assistant, remove the bonnet

BonnetBonnet AssemblyAssemblyAssembly RemoveRemove

3 Remove 4 nuts xing the left and right hinges to the

front-end of the body

4 Remove the hinges on both sides

Re t

1 Properly locate the hinges on both sides to the

front-end of the body and align the positions marked at

the time of removal

2 Fit 4 nuts xing the hinges on both sides to the front

end of the body, tighten them to the rated torque of

19–25Nm, and check the torque

3 With the help of an assistant, t the bonnet

BonnetBonnet AssemblyAssemblyAssembly RefitRefit

Warning: Bonnet will drop under its own weight during

removal and re t, ensure panel is fully supported

Bonnet Lock Assembly

Remove

2 Remove the front bumper and bracket assembly.Front

Front BumperBumper RemoveBumper Remove

3 Mark the location of lock on the upper radiator beambracket so that proper positioning can be achievedwhen tting

4 Disconnect the bonnet lock harness connector (1)

5 Remove 3 bolts (2) xing the bonnet lock to the upperradiator beam

6 Release the cable at the bonnet lock end and removethe bonnet lock

Re t

1 Connect the bonnet lock release cable assembly andthe lock assembly rmly, i.e t the spherical end of thecable core wire into the hook slot of the bonnet lock,put the core wire into the long slot of the bonnet lockcas e, and align the circular groove of the main cablepipe connector with the mounting slot of the lock case,then press it hard until it clicks

2 Fit the bonnet lock assembly on the plate and align itwith the position marked during removal

3 Fit 3 bolts xing the lock assembly to the bracket of theupper radiator beam, and do not tighten the bolts tothe speci ed torque at this step

4 Close the bonnet, observe the relative position of thelock and buckle, adjust the lock and allow the buckle tosmoothly enter into the lock tongue

5 After adjustment, tighten the 3 bolts to the ratedtorque of7-10Nm, and check the torque

6 Connect the harness connector of the bonnet lock

7 Fit the front bumper and bracket

FrontFront BumperBumper RemoveBumper Remove

8 Close the bonnet

Trang 19

Bonnet Release Cable

Remove

1 Open the bonnet and support it reliably with the

support rod

2 Remove 2 self-tapping screws xing the bonnet release

handle assembly to the instrument panel lower closure

panel

3 Remove the bonnet lock assembly

BonnetBonnet LockLockLock RemoveRemove

4 Release the bonnet release cable assembly from the

release handle

5 Release the bonnet release cable assembly from the

bonnet lock

6 Remove the engine compartment fuse box base

EngineEngine CompartmentCompartment FuseCompartment Fuse BoxFuse BoxBox BaseBaseBase RemoveRemove

7 Remove the coolant expansion tank without draining

the coolant

CoolantCoolant ExpansionExpansionExpansion TankTankTank RemoveRemove

8 Loosen the retaining clips of the bonnet release cable

assembly in turn from the engine compartment

9 Withdraw the bonnet release cable assembly from the

engine compartment

Re t

1 Position the bonnet release cable assembly in the

engine compartment, insert the at-bladed end into

the driver compartment from the engine compartment

through the bulkhead hole of the front compartment,

and secure it in the bulkhead hole with the rubber seal

ring of the cable assembly

2 Locate the bonnet release cable assembly in the engine

compartment and fasten it with clips

3 Fit the coolant expansion tank without adding coolant

CoolantCoolant ExpansionExpansionExpansion TankTankTank RefitRefit

4 Fit the engine compartment fuse box base

EngineEngine CompartmentCompartment FuseCompartment Fuse BoxFuse BoxBox BaseBase RefitBase Refit

5 Connect the bonnet lock release cable assembly andthe lock assembly rmly, i.e t the spherical end of thecable core wire into the hook slot of the bonnet lock,put the core wire into the long slot of the bonnet lockcas e, and align the circular groove of the main cablepipe connector with the mounting slot of the lock case,then press it hard until it clicks

6 Place the ball end of the bonnet release cable into thehandle slot

7 Fit the bonnet lock assembly

BonnetBonnet LockLock RefitLock Refit

8 Fit 2 self-tapping screws xing the release handle to theinstrument panel, tighten them to the rated torque of1.3– 1.9Nm, and check the torque

9 Pull the release handle of bonnet inside the drivercompartment, and check the opening of the bonnet

Trang 20

Bonnet Support Rod

Remove

Warning: Take special attention to avoid vehicle damage

and personal injur y

2 Remove the bonnet support rod

Re t

Warning: Bonnet will drop under its own weight during

removal and re t, ensure panel is fully supported

1 Fit the bonnet support rod

2 Close the bonnet

Bonnet Release Handle

Remove

1 Pull up the bonnet release handle

2 Remove the 2 self-tapping screws xing the bonnetrelease handle assembly to the instrument panel lowerclosure panel

3 Release the bonnet release cable assembly from therelease handle to remove the bonnet release handleassembly

Re t

1 Place the ball end of the bonnet release cable into thehandle slot

2 Align the handle with the mounting hole

3 Fit 2 self-tapping screws xing the release handle to thelower trim panel, tighten them to the rated torque of1.3– 1.9Nm, and check the torque

4 Pull the release handle of bonnet inside the drivercompartment, and check the opening of the bonnet

Trang 21

Luggage Compartment Lid

Speci cations

Torque

Trang 22

Service Procedures

Tailgate Adjustment

1 Pry off the clip and remove the hinge cover

2 Mark the pro le of the tailgate hinge ap with a

non-permanent marker

3 Loosen the bolts xing the tailgate hinge ap to the

tailgate

4 Adjust the position of the tailgate so that the tailgate is

aligned with the rear fender

5 Tighten the bolts on the tailgate hinge ap to7–10Nm,

and check the torque

6 Loosen the bolts xing the body hinge ap to the body

7 Adjust the lateral and front/rear position of the tailgate

so that the tailgate can be aligned with the rear fender

and its front corner can be level with the rear fender

8 Tighten the bolts of the body hinge ap to7–10Nm,

and check the torque

9 Con rm whetherthe tailgatecannot open automatically

10 Remove one tailgate torsion bar and re t it to the

mounting hole of second gear

11 Con rm the opening of the tailgate again If the

auto-opening still cannot be achieved, remove the

second tailgate torsion bar and t it to the mounting

hole of second gear

Tailgate Assembly

Remove

2 Remove the tailgate interior trim panel assembly.Tailgate

Tailgate InteriorInteriorInterior TrimTrim PanelTrim PanelPanel AssemblyAssemblyAssembly RemoveRemove

3 Disconnect the harness connector

4 Loosen the tailgateharness clipand remove the harness

5 Pry off the clip and remove the hinge cover

6 Then draw a mark at the tailgate hinge for referenceduring tting

7 Remove the bolts xing the hinge to the tailgate

8 Remove the tailgate assembly

4 Fix the hinge cover to the hinge and snap it into place

5 Fix the tailgate harness to the tailgate and fasten it withclips

6 Connect the harness connector

7 Fit the tailgate interior trim panel assembly

TailgateTailgate InteriorInteriorInterior TrimTrim PanelTrim PanelPanel AssemblyAssembly RefitAssembly Refit

Trang 23

Tailgate Hinge Assembly

Remove

1 Remove the tailgate assembly

TailgateTailgate AssemblyAssemblyAssembly RemoveRemove

2 Remove the rear parcel shelf

RearRear ParcelParcelParcel ShelfShelfShelf RemoveRemove

3 Remove the tailgate hinge bumper

4 Pry off the clip of trunk torsion bar and remove it

5 Remove 6 bolts xing the tailgate hinge assembly to

the body

6 Loosen the harness clip and remove the tailgate hinge

and torsion bar assembly

7 Release the clip and separate the tailgate hinge and

torsion bar assembly

8 Remove the tailgate hinge

5 Fit the tailgate hinge bumper

6 Fit the rear parcel shelf

RearRear ParcelParcelParcel ShelfShelf RefitShelf Refit

7 Fit the tailgate assembly

TailgateTailgate AssemblyAssembly RefitAssembly RefitWarning: As the large weight of the boot, operationsshould be performed after the safety feature is set, andtake extra care to prevent the vehicle from damaging andpersonal injur y

Trang 24

Torsion Bar

Remove

2 Remove the tailgate hinge assembly

TailgateTailgate HingeHingeHinge AssemblyAssemblyAssembly RemoveRemove

3 Loosen the clip and remove the torsion bar

Re t

1 Fix the torsion bar to the tailgate hinge and fasten it

with a clip

2 Fit the tailgate hinge assembly

TailgateTailgate HingeHingeHinge AssemblyAssemblyAssembly RefitRefit

Tailgate Lock Assembly

Remove

1 Remove the tailgate interior trim panel

TailgateTailgate InteriorInteriorInterior TrimTrimTrim PanelPanelPanel RemoveRemove

2 Disconnect the harness connector (1)

3 Remove 2 bolts xing the tailgate lock to the tailgate

4 Remove the tailgate lock

Re t

1 Locate the tailgate lock on the tailgate

2 Fix the tailgate lock to the tailgate and t 2 bolts, but

do not tighten them

3 Connect the harness connector

4 Check and adjust the t clearance and ushnessbetween the tailgate lock and the surrounding panels,tighten the lock screws to19-25Nm after adjustment,and check the torque

5 Fit the tailgate interior trim panel

TailgateTailgate InteriorInteriorInterior TrimTrimTrim PanelPanelPanel RefitRefit

Trang 25

Tailgate Striker

Remove

1 Remove the trunk sill trim panel

TrunkTrunk SillSillSill TrimTrim PanelTrim PanelPanel RemoveRemove

2 Mark the position of the tailgate striker relative to the

body

3 Remove 2 bolts xing the tailgate striker to the body

4 Remove the tailgate striker

Re t

1 Pre- x the tailgate striker according to the marks of the

tailgate striker and the body

2 Open and close the tailgate several times, check and

adjust the t clearance and ushness between the

tailgate and the surrounding panels by moving the

bottom panel of the striker

3 Make sure that the tailgate lock is fully locked

4 Fit the screws xing the striker to the body, tighten

them to7–10Nm, and check the torque

5 Fit the trunk sill trim panel

TrunkTrunk SillSillSill TrimTrim PanelTrim PanelPanel RefitRefit

3 Inser t the weatherstrip from the joint from the topdownward clockwise and counterclockwise respectively

in the seam allowance

4 Hammer the weatherstrip in place with a rubberhammer

Trang 26

Fuel Filler Door

Trang 27

Service Procedures

Fuel Filler Door Assembly

Remove

1 Open the fuel ller door assembly

2 Remove 2 bolts xing the fuel ller door assembly to

the body

3 Loosen the clipand remove the fuel ller door assembly

Re t

1 Locate the fuel ller door assembly on the body, t 2

bolts and pre-tighten them

2 Open and close the fuel ller door several times

repeatedly, and adjust the position of the fuel ller door

by moving the hinge ap to make the clearance and

ushness between the fuel ller door and the matching

parts meet the requirements Please refer to "Body

InformationInformation ofof Bodysideof BodysideBodyside andand Fueland Fuel FillerFuel FillerFiller CapCap

3 Tighten the bolts xing the fuel ller door assembly to

the body to7–10Nm, and check the torque

4 Fix the cable to the fuel ller door and fasten it with

clips

5 Close the fuel ller door assembly

Trang 29

Panel Repair

Roof Panel

1 Roof Panel

2 Sunroof Roof Panel

3 Front Roof Beam Assembly

4 Sunroof Window Reinforcement Assembly

5 Middle Roof No.1 Beam

8 Rear Roof Beam

Trang 30

Engine Compartment Panel

1 A Pillar Inner Panel Assembly

2 Front Wheelhouse

3 Front Wheelhouse

4 A Pillar Inner Panel Assembly

5 Front Longitudinal Beam Assembly

6 Front Longitudinal Beam Assembly

7 Front Longitudinal Beam Front Bumper Mounting Bracket

Assembly

8 Front Longitudinal Beam Front Bumper Mounting Bracket

Assembly

Trang 31

Dash Panel

1 Dash Panel Upper Beam Assembly

2 Vent Panel Assembly

3 Dash Panel Assembly

4 Dash Panel Lower Beam Assembly

Trang 32

Bodyside Panel

1 Upper Side Beam Closure Panel Assembly

2 Rear Bod yside Inner Panel Assembly

3 Tail Lamp Mounting Panel Assembly

4 B Pillar Inner Closure Panel Assembly

5 Bod yside Outer Panel Reinforcement Panel Assembly

6 Dash Panel Upper Beam Assembly

7 Front Fender Middle Bracket

8 Front Fender Lower Bracket

9 Bod yside Outer Panel Lower In ll Panel

10 Rear Wheelhouse Outer Panel Assembly

11 Rear Wheelhouse Closure Panel Assembly

12 Front Bod yside Outer Panel

13 Middle Bod yside Outer Panel

14 Rear Bodyside Outer Panel

15 Bod yside Outer Panel

Trang 33

Front Floor

1 Front Floor Assembly

2 Right Sill Inner Panel Assembly

3 Left Sill Inner Panel Assembly

Trang 34

Rear Floor

1 Rear Floor Assembly

2 Rear Wheelhouse Inner Panel Assembly

3 Quarter Panel Assembly

4 Rear Wheelhouse Inner Panel Assembly

5 Rear Longitudinal Beam Subassembly

6 Heel Board Beam Assembly

7 Rear Floor Lower Beam Assembly

8 Rear Seat Panel Assembly

9 Rear Longitudinal Beam Subassembly

Trang 35

1 Parcel Shelf Panel Assembly

2 Parcel Shelf Front Beam

3 Parcel Shelf Rear Beam

Trang 36

Door Panel Assembly

1 Front Door Assembly

2 Rear Door Assembly

Trang 37

Bonnet Panel Assembly

1 Bonnet Panel Assembly

Trang 38

Tailgate Panel Assembly

1 Tailgate Panel Assembly

Trang 39

Collision Repair

Body Materials

For different strength requirements of different body parts, this

model adopts various high strength steel plates and ultra high

strength steel plates (hot formed steel plate) The detailedpositions of different materials are as follows:

Only ser vices as per relevant instructionsin the Manufacturer's

Service Manual and ser vices of high strength steel plates and

hot formed steel plates as per the modern inverter technology

are allowed

During the ser vice of the galvanized steel plate , the following

matters should be noted:

• The paint and zinc coating should be completely ground

off before grinding Be careful when grinding

• Apply the spot welding paint between the weld contact

surfaces before the spot welding (with a hairbrush or a

spray)

• Particles on the surfaces will be absorbed by the

electrode, so it is necessar y to clean the electrode tip

frequently

Trang 40

Damage Diagnosis

Damage detection

During the damage detection, it is required to visually estimate

the collided position, determine the collision direction and

magnitude of collision force, and check the possible damage

For the vehicle damaged in an accident, it is required to ask

about the speed at the moment when the accident takes place,

and the position, direction and angle to the crash or rollover

to grasp the impact form, position, angle, etc of the collided

vehicle and intuitively determine the position damaged by the

collision and the area that may be affected A comprehensive

inspectioncan also be cond uctedto the vehicle in combination

with test drive and measuring equipment to con rm whether

the underbody is deformed, whether the body suffers from

overall damage and overall skew, whether the door can be

opened smoothly, etc to determine the extent of damage and

repair method

1 Visual inspection to the vehicle

2 Visual inspection to the speci c position

Identify all damaged positions

After a vehicle is collided, beyond the deformation damage

from the collided position, its entire body, including frame,

suspens ion, engine and other parts, may also be deformed

During the detection, it is required to check all damages of

the related parts along the collided route system till there hasbeen no trace of damage and those to the surrounding area.Characteristics of body damage:

• Characteristics of front collision damage

• Characteristics of middle collision damage

• Characteristics of rear collision damage

Measurement of the damaged positionAccurate measurement is one of the procedures required tosuccessfully perform a variety of collision repairs For theintegral body, the measurement is even more important forsuccessful damage repair, because most of the steering andsuspension systems are tted on the vehicle body while somesuspension systems are designed according to the assemblyrequirements To guarantee the correct steering and drivingoperation performance of the vehicle, the t tolerance of thekey processing dimensions should be controlled within theallowed range

The measurement work should be carried out in conjunctionwith the disassembly work, or it will be unable to accuratelyidentify all the damages To facilitate the body maintenanceand thorough damage inspection while avoid unnecessary

Tiêu đề	Mg5 Ap32 Refit And Remove Manual
Thể loại	manual

Định dạng
Số trang	181
Dung lượng	26,18 MB