Tài liệu hướng dẫn sửa chữa xe MG HS, cung cấp các thông tin cần thiết để sửa chữa, thay thế nhanh chóng, chính xác, hiệu quả.
Trang 1For relevant information about product brands, part number or special tools mentioned in this manual, we recommendyou to contact with SAIC Motor Passenger Vehicle Co.
SAIC Motor Passenger Vehicle Co
All Rights Reserved
Information is due in June, 2019
Without prior written approval from SAIC Motor Passenger Vehicle Co., no part of the manual shall be reproduced,stored in retrieval system or transmitted in any form or by any means (including but not limited to electronic, mechanical,photocopy and recording) The statement above applies to all texts, illustrations and tables
Trang 2Engine 1
Engine Control Module (ECM) 1
Transmission 5
TCM 5
Transmission Control Module (TCM) -7-speed 9
Shifter Control Unit (SCU) 12
TCCM 13
HVAC System 15
A/C Control Module (HVAC) 15
Steering System 17
Electric Power Steering (EPS) 17
Electronic Steering Column Lock (ESCL) 19
Brake System 21
Dynamic Stability Control System (SCS) 21
Electronic Parking Brake (EPB) 22
Body System 25
Body Control Module (BCM) 25
Power Liftgate Control Module (PLCM) 28
Ambient Lamp Control Module (ALCM) 30
Glass Regulator and Sunroof Initialization 31
Safety and Restraints 33
Gateway (GW) 33
Passive Entry and Passive Start Control Module (PEPS) 34
Supplemental Restraint System Sensing and Diagnostic Module (SDM) 36
Rearward Driver Assistance System (RDA) 37
Front View Camera Module (FVCM) 38
Tyre Pressure Monitoring System (TPMS) 40
Around View Monitor (AVM) 41
Information and Entertainment 43
Instrument Pack (IPK) 43
Entertainment Information Control Module (FICM) 44
Communication Module (TBOX) 45
Low-pressure Control System 47
Battery Sensor (EBS) 47
Operations after Battery Power Resume 48
Glossary List 49
Trang 3Engine Control Module (ECM)
Scenario and Function
Scenario Funct-ion A Funct-ion B Funct-ion C Funct-ion D Funct-ion E Funct-ion F Funct-ion G Funct-ion H Funct-ion I Funct-ion J Funct-ion K Operating StepsECU
Replace
VDS—Fast Channel- Learn
Value Adjustment—GPF AshModel UpdateGPF light
This function is used for updating the internal application or
calibration softwares of ECU, and modifying the corresponding
control functions
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
4 The vehicle is in stationary state
This function is used for configuring each control function
of ECU according to actual characteristics of the vehicle andwriting VIN at the same time
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
4 The vehicle is in stationary state
Result Verification
• The configuration process ends normally
• The configuration document version of ECU is correct
Trang 4Function C Electronic Throttle Self-learning
Function Description
It is required to perform the electronic throttle self-learning
operation after the replacement of ECM module, so as to
enable mutual recognition, communication and cooperation
between the new module and the throttle, and further realize
the precise control of throttle opening in accordance with the
load
Operation Conditions
1 The vehicle does not start
2 The vehicle is in stationary state
3 Connect the scan tool VCI to the vehicle and access
the VDS
4 Select Diagnosis - ECM - Real-time Display, ensure:
a The battery voltage is greater than 10V;
b The accelerator pedal opening is 0;
c Engine coolant temperature is between 5℃ ~ 100℃;
d The intake air temperature is higher than 5℃
5 Check if the harness is properly connected and no other
faults exist, mainly including throttle related fault
6 Turn the ignition switch to ON position, wait for 30s, at
this interval, do not make any other operations
7 The self-learning is then completed
Result Verification
• The whole process ends normally
Function D Gas Mixture Self-adaption
Function Description
It is required to perform the electronic throttle self-learning
operation after the replacement of ECM module, so as to
enable mutual recognition, communication and cooperation
between the new module and the throttle, and further realize
the precise control of throttle opening in accordance with the
load
The intelligent Start/Stop Energy-Saving function may be
lost when the following conditions occur, the function shall
be resumed by performing the gas mixture self-adaption
operation:
1 ECMThe power of the ECM resumes after cut-off, after
the operation which includes the disconnection of battery
and ECM connector, etc.
2 ECMAfter the software update or calibration update is
made through SIPS.
3 After ECM DTCs are cleared with the VDS.
Operation Conditions
To facilitate the early completion of gas mixture self-adaption atthe engine layer, it is recommended to operate as per followingsteps:
1 After the engine is warmed up, run at idle speed forabout 3-5 minutes
2 Depress and hold the accelerator pedal, keep the vehicledriving at an even speed of 30-70km/h for about 20minutes
3 The intelligent Start-Stop energy-saving functionself-adaption is then completed
Result Verification
• With the VDS, read "Start/Stop - Auto StopDisabled/Gas Mixture Self-Adaption Uncompleted"parameter on the real-time display, when this flag bitshifts from "Yes" to "No", it indicates that the gas mixtureself-adaption process has been completed
• After completing the above operation, it isrecommended to drive the vehicle through at least 3auto stop working conditions, to confirm the effect ofthe gas mixture self-adaption again
Function E Engine Control Module ECM Self-learning Value Reset
Function Description
The self-learning value reset is mainly used to reset the originalself-learning value stored in the module; after resetting, themodule can learn the new value that fits the current vehicle byitself according to the specific conditions of the vehicle
Operation Conditions
1 Turn the ignition switch to ON position
2 Connect the scan tool VCI to the vehicle and accessthe VDS
3 Perform "Engine Control Module Self-learning ValueReset"
4 Wait for 2-5 seconds, turn off the ignition switch andrestart the vehicle
Result Verification
• The whole process ends normally
• The vehicle starts normally
Function F GPF Learning Value Backup Function Description
This function is used to back up the GPF soot load, ash load andGPF Delta pressure sensor adapted value of the old ECM when
it can communicate Please make sure the ECM in current car
is an old ECM
Trang 5EngineOperation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
Result Verification
• The whole process ends normally
Function G GPF Learning Value Writing
Function Description
This function is used for writing the learning vale of the old
ECM, including GPF soot load, ash load and GPF Delta pressure
sensor adapted value, into the new ECM after replace the old
one when it can communicate
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
Result Verification
• The whole process ends normally
Function H GPF Adaption
Function Description
This function is used to learn GPF parameter values in the
following two scenarios。
1 GPF light illuminates yellow or red without DTC P24A4
97
2 ECM is replaced and the old ECM can communicate
After performing this function, start the engine and drive the
vehicle at a speed of over 64.5Km/h (40mph) according to the
software prompt, and drive for a period of time.。
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
Result Verification
• The whole process ends normally
• Check the GPF light off
Function I GPF Learning Value Reset
Function Description
This function is used to reset the GPF soot load and ash load
after replacing GPF
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
4 The vehicle is in stationary state
Result Verification
• The whole process ends normally
Function J GPF Delta Pressure Sensor Adapted Value Reset
Function Description
This function is used to reset the GPF delta pressure sensoradapted value after replacing GPF delta pressure sensor
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
4 The vehicle is in stationary state
Result Verification
• The whole process ends normally
Function K GPF Ash Model Update Function Description
This function is used to applied the ash model to the newengine and upgraded after replacing the engine The softwareneeds to record the ash load before engine replacement andcalculate the new ash load
Operation Conditions
1 Place the shift lever in P (or N) position
2 Turn the ignition switch to ON position
3 The vehicle does not start
4 The vehicle is in stationary state
Result Verification
• The whole process ends normally
Caution: FunctionFunction FFF 、、、 FunctionFunctionFunction GGG 、、、 FunctionFunctionFunction HHH 、、Function
Function III、、、FunctionFunction JJJ、Function 、Function、Function KKK areFunction are usedare usedused forforvehicles
vehicles equippedequippedequipped withwith GPF.with GPF
Trang 7Diagnostic Routine Implementation Condition
Shift ForkPositionSelf-learning
ClutchEngagementPointSelf-learning
TransmissionSensor Test
• The new transmission refers to the new manufacture
transmission which we get from the supplier
• Execute the order of the above routine: sequentially from
left to right
Reset EEPROM Data to Default Value
The EEPROM is part of the TCM memory, the data stored
in the EEPROM will not change when the software and
calibration is updated After the diagnostic procedure is
completed, restore the EEPROM data to a reasonable range
so as to avoid wrong data is used by the TCM software.
After replacement of the following parts, perform the
diagnostic procedures for resetting the EEPROM data to
default value:
• Transmission
• TCM
When performing the diagnostic procedure, the following
conditions must be met:
1 The ignition switch is in "ON" position
2 Turn off the engine
3 Can’t reset the EEPROM to default value after clutchengagement point self-learning
After operation successful, must let the vehicle power downnormally(must not disconnect battery)
Perform this diagnostic procedure, the operation shall be heldfor about 3s
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Fast Track - Learn Value/Adjustment - Reset
EEPROM Data to Default Value", and operate as per
the instructions on the screen
Caution: TheThe operationoperationoperation shallshallshall bebe donebe donedone beforebeforebefore thethe
EEPROM of the TCM.These data are related to shift fork
position, clutch engagement point and solenoid characteristiccurve, etc
After replacement of the following parts, perform thediagnostic procedures for read SubRom:
• Transmission
Trang 8• TCM
When performing the diagnostic procedure, the following
conditions must be met:
1 The ignition switch is in "ON" position
2 Turn off the engine
After operation successful, must let the vehicle power down
normally(must not disconnect battery)
Caution: AfterAfter replacementreplacementreplacement ofofof thethethe dualdualdual clutchclutch
The diagnostic procedure shall last for about 5s
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Fast Track - Learn Value/Adjustment - AT Control
Module SubROM Data Reading - Reading SubROM Data
(All)", and operate as per the instructions on the screen
Clutch Pressure/Current Curve Self-learning
Correct pressure/current curve value of the odd/even clutch
can be stored to the TCM by self-learning of the clutch
pressure/current curve
After replacement of the following parts, perform the
diagnostic procedures for clutch pressure/current curve
self-learning:
• Pressure sensor
When performing the self-learning, following conditions must
be met:
1 The engine is working for more than 5min
2 The vehicle is in P gear and the vehicle speed is 0
3 TCM has no identified DTC.
4 Valvebody temperature: 35–70℃
After operation successful, must let the vehicle power down
normally(must not disconnect battery)
The self-learning shall last for about 1min, during the operation,
the forced actions of the clutch will cause vehicle vibration, this
is a normal situation
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Fast Track - Learn Value/Adjustment - AT
Self-learning - Clutch Pressure/Current Curve
Self-learning", and operate as per the instructions on the
Shift Fork Position Self-learning
Shift fork position self-learning will store the correct position
information of the shift fork to the TCM.
After replacement of the following parts, perform thediagnostic procedures for shift fork position self-learning
• Transmission (The operation is not needed when replace
a totally new transmission)
• TCM
When performing the self-learning, the following conditionsmust be met:
1 The engine is working for more than 5min
2 The vehicle is in P gear and the vehicle speed is 0
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Fast Track - Learn Value/Adjustment - ATSelf-learning - Shift Fork Position Self-learning", andoperate as per the instructions on the screen
After self-learning, drive for a while to check the effect of theself-learning If the vehicle performance is lowered, repeat theself-learning
Clutch Engagement Point Self-learning
Clutch engagement point self-learning will store the correctengagement point information of the odd/even clutch to the
TCM.
Perform the diagnostic procedures for clutch engagementpoint self-learning under the following conditions:
When a part is replaced:
• Transmission (The operation is not needed when replace
a totally new transmission)
• TCM
Poor Vehicle Performance:
• Severe impact occurs during vehicle start
• Severe impact occurs during vehicle shifting
Trang 9• The respond is too long
When performing the diagnostic procedure, the following
conditions must be met:
1 The engine is working for more than 5min
2 The vehicle is in P gear and the vehicle speed is 0
8 Do not depress the accelerator pedal
9 Engine speed (when engine idles) is less than 1200rpm
10 Is engine torque stable:Yes
After operation successful, must let the vehicle power down
normally(must not disconnect battery)
The self-learning shall last for about 1min, during the operation,
the forced actions of the clutch will cause vehicle vibration, this
is a normal situation
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Fast Track - Learn Value/Adjustment - AT
Self-learning - Clutch Meshing Point Self-learning", and
operate as per the instructions on the screen
Caution:DuringDuring clutchclutchclutch meshingmeshing pointmeshing point self-learning,point self-learning,
to
to ensureensure aaa stableensure stablestable engineengineengine torquetorquetorque output,output, dooutput, do notdo not
shift
shift thethethe A/CA/CA/C betweenbetween ON/OFFbetween ON/OFF state.ON/OFF state
After self-learning, check the self-learning effect:
1 Place the gear lever to D position on flat road, release
electronic parking brake and service brake, with the
accelerator pedal undepressed, the vehicle should start
off within 1 second while engine speed has no obviously
decline
2 Step on brake pedal, it should not shock obviously when
switch the shift lever from N gear to D gear and N gear
to R gear
If the vehicle performance is lowered, repeat the self-learning
Transmission Sensor Test
The diagnostic procedure can be used to determine if the signal
of the transmission sensor is normal by comparing the signal
from the TCM and the actual feedback from the sensor.
After replacement of the following parts, perform the
diagnostic procedures for transmission sensor test
• Pressure sensor
When performing the diagnostic procedure, the following
conditions must be met:
1 The ignition switch is in "ON" position
2 Engine running
3 The vehicle speed is 0
4 The vehicle is in P gear
5 TCM has no identified DTC
The diagnostic procedure shall last for about 20s
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Fast Track - Other - AT Sensor Test", and operate
as per the instructions on the screen
When the operation is completed successfully, the scan toolwill prompt its completion
After replacement of the TCM, perform the following
operations:
1 Connect the scan tool to the vehicle and access the SIPS.
2 Select "Programming and Coding — TCM
—Replacement", and operate as per the instructions onthe screen
The procedures for replacement already include proceduresfor update, configuration and setting (diagnostic procedures
for resetting EEPROM to default value and reading SubROM
data (all))
If the operation fails during replacement, please operate as
per the instructions on the screen If resetting EEPROM to
default value or reading SubROM data (all) fails only, apply the
VDS to reset the EEPROM to default value; if the operation
is successful, perform the diagnostic procedures for readingSubROM data (all)
Vehicle torque Map self-adaption operation
• Odd clutch
1 Shift to 3/5 gear in M mode (suggest use M5), thenadjustment the throttle opening slowly until therotational speed of the engine above to 1500rpm,and then stable running at 10% - 15% of the throttleopening If the speed is too high you can slow down
to guarantee the safety, if the speed is too low, you
Trang 10can operation in accordance with the above method,
but you should to ensure the throttle is about 10%
- 15%, driving stability for more than 150 seconds in
3/5 gear
2 Operation like step 1, ensure the throttle is about
20%-25%, driving stability for more than 150 seconds
in 3/5 gear
3 Operation like step 1, ensure the throttle is about
30%-35%, driving stability for more than 150 seconds
in 3/5 gear
4 Operation like step 1, ensure the throttle is over
50%, driving stability for more than 150 seconds in
3/5 gear
After the above 4 steps, the odd clutch torque Map
adaptive to complete
• Even clutch
1 Shift to 4/6 gear in M mode (suggest use M6), then
adjustment the throttle opening slowly until the
rotational speed of the engine above to 1500rpm,
and then stable running at 10% - 15% of the throttle
opening If the speed is too high you can slow down
to guarantee the safety, if the speed is too low, you
can operation in accordance with the above method,
but you should to ensure the throttle is about 10%
- 15%, driving stability for more than 150 seconds in
4/6 gear
2 Operation like step 1, ensure the throttle is about
20%-25%, driving stability for more than 150 seconds
in 4/6 gear
3 Operation like step 1, ensure the throttle is about
30%-35%, driving stability for more than 150 seconds
in 4/6 gear
4 Operation like step 1, ensure the throttle is over
50%, driving stability for more than 150 seconds in
4/6 gear
After the above 4 steps, the even clutch torque Map
adaptive to complete
Caution:ToTo ensureensureensure safetysafetysafety drivingdrivingdriving andandand self-learningself-learning
expressway
Trang 11Transmission Control Module (TCM) - 7-speed
Scenario and Function Matrix
Scenario Function A Function B Function C Function D Function E/FECU Software
• This function will relieve the hydraulic fluid pressure of
transmission accumulator, to facilitate the safe removal
of PowerPack
Scenario
• Before PowerPack Replacement
• Before ECU & PowerPack Replacement
Conditions
• Confirm that there is no transmission hydraulic fluid
related failure and the internal mode switch is correctly
• VDS > TCM > Diagnosis > Forced Output>Transmission
Accumulator Pressure Relief
Result verification
• Check if the diagnostic software parameter
"Transmission Fluid Accumulator Pressure" is below
500kPa
B.ECU Software Refresh
Function Description
• This function is used for updating the internal application
or calibration softwares of ECU, and modifying thecorresponding control features.It also includes the
"Transmission Fast Learn” function
• ECU Software Refresh
Trang 12• Write SoloData into ECU
• Write VIN into ECU
• Update Sever Relation Infomation
• Transmission Fast Learn
Scenario
• After PowerPack Replacement
• After ECU Replacement
• After Transmission Assembly Replacemen
• After ECU & PowerPack Replacement
• Confirm that the server binding relationship is consistent
with the actual vehicle
• Confirm that the application and calibration software
versions of ECU are correct
• The transmission warning icon and message on the
instrument disappear
• The vehicle can conduct gear shift and drive normally
D.Transmission Fast Learn
Function Description
• This function is used to complete the learning of
transmission housing internal clutch and fork control
solenoid initial positions,so that the transmission can
• Confirm that there is no failure on the following systems
of the vehicle: power supply, braking, engine speed or
throttle, transmission sensor actuator
• The vehicle is in stationary state, release the accelerator
pedal and keep the brake pedal depressed
• Place the shift Lever in P position, and apply the parking
• Confirm that the transmission fluid temperature is -10
to 100℃, and the transmission accumulator pressure isgreater than 3000kPa
• Shift the gear in the order: P®R®D®P, repeat threetimes, and finally shift it to P gear to exhaust the air inthe clutch
• If the software prompts that the execution fails, pleasecheck if the execution conditions are met, and if there isany assembly fault in the transmission housing mechanicalparts or electro-hydraulic control assembly
E.Transmission Adaptive Value Learn
Function Description
• This function is used to automatically trigger the learningprocedure of transmission internal adaptive value indifferent working conditions,to improve the vehicledriveability
ScenarioThe function will be triggered automatically in the followingscenarios:
• Dramatic changes in ambient temperature results inperformance reduction
• Long term mechanical wear of transmission results inperformance reduction
The following scenario needs to be simulated to trigger thisfunction:
• Transmission Mechanical Box Repair or Replacement
• ECU Replacement or Reprogramming
• Driveability Improvement
Conditions
Trang 13• Confirm that the vehicle can conduct the gear shift during
driving and no DTC is set
• The initial temperature of odd and even gear clutch is less
than 60℃
• Execute 10 driving cycles (each cycle contains one static
and one dynamic process as shown below), refer to the
zone bit in Function F for specific execution times
• f conditions permit, repeat the cycle at small(<20%),
medium (20-50%), large (50%)throttle in the dynamic
process
Static Triggering
• Place the shift lever in P position, and keep
• The brake pedal depressed
• The engine is in idle state
• Shift the gear in the order: P®D®P, and stop in P gear
for 10 seconds
Dynamic Triggering
• Place the shift lever in D position, and the vehicles starts
off
• Depress the accelerator pedal until the vehicle is driving
at 7th gear (vehicle speed is about 70 km/h), release the
accelerator pedal, slightly depress the brake pedal until
the vehicle comes to a standstill
• The vehicle is stationary, shift to P gear and wait for 10
• This function is used to check the learning state of
transmission adaptive value, so as to judge if the vehicle
has driveability issues
Scenario
• Completion of transmission adaptive value learn
• Troubleshooting of vehicle driveability issues
Trang 14Shifter Control Unit (SCU)
Scenario and Function Matrix
Coding - SCU - UpdateReplace the electronic shifter
• This function is used for updating the internal application
or calibration softwares of ECU so as to realize the
upgrade of corresponding control logic and control
functions
Operation Conditions
• Place the shift lever in P (or N) position
• Turn the ignition switch to ON position
• The vehicle does not start
• The vehicle is in stationary state
Result Verification
• The update process ends normally
• The application software version of ECU is correct
B ECU Software Configuration
Function Description
This function is used for configuring each control function
of ECU according to actual characteristics of the vehicle and
writing VIN at the same time
Operation Conditions
• Place the shift lever in P (or N) position
• Turn the ignition switch to ON position
• The vehicle does not start
• The vehicle is in stationary state
Result Verification
• The configuration process ends normally
• The configuration document version of ECU is correct
Trang 15TCCM Self-test
This function is used to check the TCCM and solenoid valve
of the torque control When self-test is enabled, the clutch is
activated and the torque can be transferred The duration of
the self-test shall be less than 3s
When performing the diagnostic procedure, the following
conditions must be met:
1 The ignition switch is in "ON" position
2 Engine is stopped
3 Clutch slip speed <5 r/min, vehicle speed <5 km/h
Perform this diagnostic procedure with the scan tool, the
operation shall be held for about 3s
1 Connect the scan tool to the vehicle and access the VDS.
2 Select "Routines - other - TCCM On-Demand self Test",
and operate as per the instructions on the screen
After replacement of the TCCM, perform the following
operations:
1 Connect the scan tool to the vehicle and access the SIPS.
2 Select "Programming and Coding — TCCM —Replace",
and operate as per the instructions on the screen
The procedures for replacement already include procedures
for update and configuration
If the operation fails during replacement, please operate as per
the instructions on the screen
Trang 17HVAC System
A/C Control Module (HVAC)
Scenario and Function
A/C Control Module
SIPS-Programming andCoding—HVAC—ReplacementA/C Control Module
SIPS-Programming andCoding—HVAC—UpdateA/C Control Module
SIPS-Programming andCoding—HVAC—ConfigurationReplace any actuator or
VDS-Fast Channel—Learn ValueAdjustment—A/C DamperActuator Self-learningDamper position
changes involved during
refit/remove
①
VDS-Fast Channel—Learn ValueAdjustment—A/C DamperActuator Self-learningNumber in
functional operations
Function A ECU Software Update
Function Description
This function is used for updating the internal application and
calibration softwares of ECU so as to realize the upgrade of
ECU control logic and control functions
Operation Conditions
1 Place the shift lever in P position;
2 Turn the ignition switch to ON position;
3 The vehicle is in stationary state;
4 The vehicle does not start
Result Verification
• The ECU update process ends normally;
• Check if the A/C system operates properly and there is
no relevant DTC for the control module;
• Check and confirm that the application and calibration
software versions of ECU are correct
Function B ECU Configuration
Function Description
This function is used for configuring each control function
of ECU according to actual characteristics of the vehicle and
writing VIN at the same time
Operation Conditions
1 Place the shift lever in P position;
2 Turn the ignition switch to ON position;
3 The vehicle does not start;
4 The vehicle is in stationary state
Result Verification
• The ECU configuration process ends normally;
• Check if the A/C system operates properly and there is
no relevant DTC for the control module;
• Check and confirm that the configuration documentversion of ECU is correct
Function C A/C Damper Actuator Self-learning Function Description
To eliminate such problems as damper air leakage due tomanufacture or assembly error, and windshield fogging resultedfrom it, perform the A/C damper actuator self-learning
Operation Conditions
1 Place the shift lever in P position;
2 Turn the ignition switch to ON position;
3 The vehicle does not start;
4 The vehicle is in stationary state;
5 No damper actuator related DTC is available
Result Verification
• The ECU self-learning process ends normally;
• Check if the A/C system operates properly and there is
no relevant DTC for the control module;
• Turn on the A/C, check and confirm that there is airblowing out of the outlet
Troubleshooting
Abnormal result Recommended treatmentsDamper actuator control
circuit is short to ground
Check the circuits related todamper actuator
Damper actuator controlcircuit is short to battery
Check the circuits related todamper actuator
Trang 18HVAC System
Damper actuator feedback
circuit is short to ground
Check the circuits related todamper actuator
Damper actuator feedback
circuit is short to battery or
Trang 19Steering System
Electric Power Steering (EPS)
Scenario and Function
Scenario Function
A
FunctionB
FunctionC
FunctionD
FunctionE
FunctionF
column, steering
gear boot, inner tie
rod of the steering
gear, outer tie rod
Number in
Function A ECU Software Update
Function Description
This function is used for updating the internal application and
calibration softwares of ECU so as to realize the upgrade of
ECU control logic and control functions
Operation Conditions
• 1 Gear position is P or N;
• 2 Ignition switch(Start/Stop switch)is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary;
• 5 Keep the steering wheel in center
Result Verification
• The update process ends normally;
• Check and confirm that the application and calibration
software versions of ECU are correct
Function B ECU Configuration
Function Description
This function is used for re-configuring each control function
of ECU and writing VIN
Operation Conditions
• 1 Gear position is P or N;
• 2 Ignition switch(Start/Stop switch)is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary;
• 5 Keep the steering wheel in center
Result Verification
• The configuration process ends normally;
• Check and confirm that the application and calibrationsoftware versions of ECU are correct
Function C End Stop Learning Data Erase Function Description
This function is used erase existing end stop learning data
Operation Conditions
• 1 Vehicle is stationary;
• 2 Keep the steering wheel in centre;
• 3 Start the vehicle and wait for 5s;
• 4 Engine speed greater than 500 rpm (if equipped);
• 5 Battery voltage is within 9 - 16V
Trang 20• 2 Keep the steering wheel in centre;
• 3 Start the vehicle and wait for 5s;
• 4 Engine speed greater than 500 rpm (if equipped);
• 5 Battery voltage is within 9 - 16V
• 2 Keep the steering wheel in centre;
• 3 Start the vehicle and wait for 5s;
• 4 Engine speed greater than 500 rpm (if equipped);
• 5 Battery voltage is within 9 - 16V
This function is used to calibrate the end stop learning Data
This function is not complete through diagnostic instruction,
but by manual operation First, Return the steering wheel;
Second, fully turn the steering wheel to the left and for 2s;
Third, return the steering wheel; Fourth, fully turn the steering
wheel to the right for 2s; Finally, return the steering wheel and
calibration is complete
Operation Conditions
• 1 Vehicle is stationary;
• 2 Keep the steering wheel in centre;
• 3 Start the vehicle and wait for 5s;
• 4 Engine speed greater than 500 rpm (if equipped);
• 5 Battery voltage is within 9 - 16V
Result Verification
• Check and confirm that the Rack End Stop Protection
(RESP) Learned Status are “Pre-learn”
Trang 21Steering System
Electronic Steering Column Lock (ESCL)
Scenario and Function
A
FunctionB
Operating Steps
ESCL Configuration ① SIPS—Programming and Coding—ESCL—Configuration
ESCL Replacement ① ② SIPS—Programming and Coding—ESCL—Replacement
Number in
Function A ECU Configuration
Function Description
This function is used for re-configuring each control function
of ECU and writing VIN
Operation Conditions
• 1 Gear position is P or N;
• 2 Start/Stop switch is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary
Function B Anti-theft matching
Function Description
ESCLIt is an anti-theft related module; after a new ECU
is replaced, it is required to perform anti-theft matching,
which includes PIN code write-in and key learning After the
anti-theft matching is successfully completed, the vehicle can
start normally
Operation Conditions
• 1 Gear position is P or N;
• 2 Start/Stop switch is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary
Result Verification
• The displayed parameter shows that the anti-theft
learning is successfully completed;
• The vehicle has no faults, and can start normally; all
functions run normally
Trang 23Brake System
Dynamic Stability Control System (SCS)
Scenario and Function
A
FunctionB
FunctionC
FunctionD
Operating Steps
SCS Replacement ① ② ③ ④ SIPS—Programming and Coding—SCS—Replacement
VDS—Fast Channel—Others—ABS/SCS Refill/Bleeding
parts in brake system
involves brake circuit
SCS DetailDetail InformationDetail InformationInformation refersrefersrefers tototo ChapterChapterChapter ‘EPS’.‘EPS’
Function A ECU Software Update
Function Description
This function is used for updating the internal application and
calibration softwares of ECU so as to realize the upgrade of
ECU control logic and control functions
Operation Conditions
• 1 Gear position is P or N;
• 2 Start/Stop switch is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary
Function B ECU Configuration
Function Description
This function is used for re-configuring each control function
of ECU and writing VIN
Operation Conditions
• 1 Gear position is P or N;
• 2 Start/Stop switch is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary;
• 5 SCS is not in funtion
Function C Yaw Sensor Learning
Function Description
This function is used for the calibration of internal lateral
acceleration and longitudinal acceleration of SCS.
Operation Conditions
• 1 Gear position is P or N;
• 2 Start/Stop switch is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary;
• 5 Vehicle is on a level ground
Result Verification
• There is no relevant DTC, and no relevant MIL
Function D Brake System VDS Refill/Bleeding Function Description
This function is used to bleed the air in the modules andpipelines via a diagnosis command, mainly for secondary loopbleeding of the brake system
Operation Conditions
• 1 Gear position is P or N;
• 2 Start/Stop switch is in position ON;
• 3 Vehicle is not starting;
• 4 Vehicle is stationary;
• 5 Battery voltage is greater than 12V;
• 6 Fluid filling pressure is 1 bar
Result Verification
• There is no soft and spongy feeling when depressing thebrake pedal
Trang 24Brake System
Electronic Parking Brake (EPB)
Scenario and Function
A
FunctionB
FunctionC
FunctionD
Operating Steps
Coding—EPB—Configuration
Coding—EPB—Replacement
Replace the parking
brake system actuator
components, such as
parking brake cable, rear
brake caliper, rear brake
friction plate, rear brake
disc, etc
① ② VDS Fast Channel Learning Value/Adjustment
-Parking Brake System Learning
Number in
Function A ECU Software Update
Function Description
This function is used for updating the internal application and
calibration softwares of ECU so as to realize the upgrade of
ECU control logic and control functions
Operation Conditions
• 1 Turn the ignition switch to ON position;
• 2 The vehicle does not start;
• 3 The vehicle is in stationary state;
• 4 Place the shift lever in P position
Result Verification
• The update process ends normally;
• Check and confirm that the application and calibration
software versions of ECU are correct
Function B ECU Configuration
Function Description
This function is used for re-configuring each control function
of ECU and writing VIN
Operation Conditions
• 1 Turn the ignition switch to ON position;
• 2 The vehicle does not start;
• 3 The vehicle is in stationary state;
• 4 Place the shift lever in P position
Result Verification
• The configuration process ends normally;
• Check and confirm that the application and calibration
software versions of ECU are correct
Function C Parking Brake Cable Fully Released Function Description
This function is used to allow the rear caliper piston back toits original position by releasing the parking brake cable whenreplacing the parking brake system actuator components, such
as parking brake cable, rear brake caliper, rear brake frictionplate, rear brake disc, etc., to facilitate the refit/remove
Operation Conditions
• 1 Turn the ignition switch to ON position;
• 2 The vehicle does not start;
• 3 The vehicle is in stationary state;
• 4 The parking brake is already released;
• 5 Do not depress the brake pedal;
• 6 The controller and actuators have no faults
Note: IfIf EPBEPBEPB fails,fails, manualfails, manualmanual releasereleaserelease cancancan bebe usedbe usedto
to fullyfully releasefully release therelease the parkingthe parkingparking brakebrakebrake cable,cable,cable, referreferto
to PrinciplesPrinciples andPrinciples andand FunctionsFunctionsFunctions ManualManual - BrakeManual BrakeBrake systemsystem-Parking
-Parking brakebrakebrake - DescriptionDescription - ElectronicDescription Electronic parkingElectronic parkingbrake
brake mechanicalmechanicalmechanical release.release
Result Verification
• The rear brake caliper piston returns to its initialposition; the gap between the rear brake pad and therear brake disc becomes large
Function D Parking Brake Cable Adjustment Function Description
This function is used to make adjustments and record theoriginal position of parking brake cable after replacing theparking brake system actuator components, such as parkingbrake cable, rear brake caliper, rear brake friction plate, rearbrake disc, etc
Trang 25Brake SystemOperation Conditions
• 1 Turn the ignition switch to ON position;
• 2 The vehicle does not start;
• 3 The vehicle is in stationary state;
• 4 The parking brake is already released;
• 5 Do not depress the brake pedal;
• 6 The controller and actuators have no faults
Result Verification
• No relevant DTC; EPB functions normally