trans APJ1000 operation manual2017 10 23

Product Introduction 1.1Product formation and specification 1.2Installation and structure 2.Jetting Valve Module---APJ1000 2.1Partly List of Valve Package 2.2Instrument and dismounting 2

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APJ1000 Jetting Valve

1 Product Introduction

1.1Product formation and specification

1.2Installation and structure

2.Jetting Valve Module -APJ1000

2.1Partly List of Valve Package

2.2Instrument and dismounting

2.4Heated Jet nozzle module

3.Cold Melt Control Module -D-170H

3.1 Specification and Parameter Description of D-170H Controller Configuration3.1.1D-170H Controller Specification

3.1.2D-170H Description of Key Parameter

3.2Control Panel

3.2.1Control Front Panel

3.2.2LED Screen

3.2.3Control Back Panel

3.3LED Indicator Light Description

3.4Connted Diagram of Controller and Valve

3.5Controller Operational Description

3.5.1Menu Operation

3.5.2Heat Control

3.5.3Jetting Valve Control

3.5.4Power Down Reservation

3.9Common Fault of D-170H Controller

4.Hot Melt Control Module -D170M

4.1 Module Number and Specification of D-170M

4.1.1D-170M Controller Number

4.1.2D-170M Controller Specification

4.2Instrallment and Use

8.Comsumable and Replacement

8.1Quick Wear List

8.2Replacement List

9.Matters Need Attention

9.1Needed Configuration Recommend to Factory

9.2Dispense Volume Parameter Setting

9.3Heat Module

10.Key Point of Applicant Description

11.After-Salses Service

1.Product Introduction

APJ1000 is a floating piezoelectric dispensing valve, which is wildly used in the field of SMT,conductive silver pulp, IC encapsulation adhesive, bottom filling adhesive, sealant and surfacecoating adhesive and other kinds of controllable quantity of flow and high speed dispensingwork Not only it can inject glue into a narrow space that one hundred micrometer, but alsocan make precision dispensing with 0.01mg in the designated position In accordance with Auseries automatic dispensing panel, APJ10000 jetting valve can bring maximum economicbenefits to customers in the industries such as electronic packaging, lighting, energy and lifescience and technology, as well as the occasions where high precision and high efficiency arerequired and space limit

Figure1.1 Specification of Main Parts

Note: Please read the manual carefully and the follow product introduction to get better understanding of the product and working condition you want.

1.1 Production Formation and Specification

An integrated APJ1000 piezoelectric dispensing system concludes three parts: valve moduleAPJ10000, cold melt controller module D-170H, hot melt adhesive module D-170M And valvemodule APJ1000 and cold melt controller module among them are basic parts used in cold meltdispensing, after adding hot melt module, APJ1000 can use hot melt dispensing Meanwhile, inorder to satisfy different dispensing condition, it can be installed many other configurations thatconsumer can choose the suitable one in accordance with their own requirement (Figure 1.1 isdecomposition of each module)

Figure1.1 Decomposition of Heated melt module

In Figure 1.1, all module(power line and valve signal line are not marked) are formed hot meltadhesive dispensing system which used in hot melt adhesive dispensing and other hot melt glue.1,2,3 (power line and valve signal line are not marked) formed cold melt adhesive dispensingsystem to be used in normal temperature dispensing condition Chart 1.1 shows model number

of the whole module

The detail specification of each module will demonstrate in the following section

Chart 1-1 Numbers of Each Dispensing Part of Overall ModuleNumbers of Each Dispensing Part of Overall ModuleProduct Name System Foreign

Controller powerline

D170H01

8(not signed inthe figure)

Valve signal line D170H02

adhesive controlmodule

Chart 1-1 performance and structure parameter of APJ1000 jetting valve

APJ1000 dispensing valve performance parameter

APJ1000 dispensing valve structural parameter

Feeding Components Stainless steel Luer taper connecting with

needle(standard)Inverted connector feed tube(optional)Specification of connectable syringe 3CC、5CC、10CC、30CC、55CC

Specification of connectable pipe 1/2 inch

Piezoelectric encapsulation module Stainless steel

Fluid seal ring High abrasive resistance and thermal stability

material made on purpose

Other O-ring chemigum

Maximum heating temperature 100 /135 /145℃ ℃ ℃

*Note: The above data of APJ1000 performance parameter are result from particular pressure and fluid parameter condition In practical application, it should be decided in accordance with actual glue features and measuring condition.

1.2.Installation and Structure

This Figure shows the outside dimension and mounting hole site of valve module, which can bedesigned sectional fixture suited with panel in accordance with hole site dimension M4 isposition of mounting screw、、、、、、、, φ4 is position of dowel hole.、、、、、、、、

Figure 1.2 APJ1000 outside dimension and mounting dimension

2 Jetting Valve module -APJ1000

This chapter is detailed introduction of APJ1000, including its method of application anddismantling device, and application and installation method of heat part of cold meltadhesive

It takes protection case to package, which including valve, nozzle heated module anddismounting spanner All these configuration will be individual packed and be individual valveproduct The number of product is APJ1000

2.1 Valve Package List

APJ1000 valve module includes valve, nozzle heat module and dismounting spanner Figure 2.1

is explosive diagram, and figure 2.2 is numbers of dismounting tools diagram

Figure 2.1 number of explosive diagram of valve module

Chart 2.1 dismounting instruments

Chart 2.1 is package list of valve, nozzle heated device and dismounting device in APJ1000 Thenumber is one to one correspondence between chart and the above figure

Chart 2.1 APJ1000 Valve Module Package List

9 APJ1001 Piezoelectronic module

17 APJ1009 Sealing package

18 APJ1011 Luer contact

19 APJ1010 Incubation tube feeding support

23 APJ1015 Fluid channel

30 APJ1022 Nozzle spanner

32 APJ1024 Nozzle dismounting suit

33 APJ1025 Brush

35 APJ1027 Nozzle cleaner

Parts can be changed in accordance with explosive diagram, and parts information can bechecked by product numbers Just provide parts number and parts description when makingparts purchasing

2.2 Device and dismounting

Device instructions of APJ1000

Guide spanner -No.31: one end of it is to adjust nozzle: tighten nozzle in clockwisedirection or loosen in anticlockwise direction; the other end can adjust the guiding of firingpin

Nozzle spanner -No.30: nozzle is screwed on vertical fluid channel, which make nozzle canconnect firing pin in just condition

Nozzle extrusion device No.32: If the nozzle and nozzle fastener contacted too tighten,using nozzle extrusion device push out nozzle But don’t push too hard, in case nozzle goesout

Figure2.3 Method of application of guide spanner

Figure2.4 Method of application 2.6 Method of application of nozzle

of Nozzle Spanner Figure extrusion device

2.3.Method of application

APJ1000 is Jetting Valve opening in normalcy So in order to avoid omitting medium in no

electricity state, please close feeding air source before close system.

2.3.1Parameter adjustment and key points

In the energized condition, it needn’t be tightened when nozzle contacts with firing pin thatsealant can be insured not to leak anymore, because screwed too tight would make displacementloss which has significant influence to output

Figure2.7 Oscillogram of Firing Pin Movement corresponding to its Output

Physical meaning of waveform of above figure is in following chart 2.2

Parameters Specification

Risetime It’s the interval of valve opening which is the using time of firing pin from

sealant position to highest position Time punch advance is 0.01ms, themaximum of time is 999.99ms

Opentime It’s the definition of time premium of valve full opening that the time of

firing pin keeps highest position in limited time Time punch advance is

o.1ms, and the minimum is 0 At this period the valve is in the full openingposition.

Falltime It’s the time of valve starting to close and to squeeze liquid dielectric in

nozzle pressurized gas chamber, which means the interval of firing pinfalling in fixed parameter The time punch advance is 0.01ms thatminimum is 0.01ms which has significant influence to jetting force

Delaytime It’s interval of two impulse circulation that the retention time of valve in

sealant situation Punch advance of time adjustment is 0.01ms

Needlift Magnitude of firing pin range represents raising magnitude of firing pin

The input data is the percentum of the maximum range of firing pin

2.3.2Method of application

Before operating APJ1000 series jetting valve precision dispensing device, relevant operator musthave professional technological training and operate strictly in accordance with operationprocedure Only in this way, they can deal with installment, operation and maintain to valve.2.3.3Preparation of application

Specification and configuration which is suitable to APJ1000 jetting valve is fixed on motionplatform and installed feeders and linked feeding pressure tube in accordance with practicalsituation If necessary, it can be installed heat components and linked control line as signal lineand so on

NOTE: Before official application, please check and make sure feeding gas circuit is closed and air pressure is 0, because normal condition of APJ1000 is opening And put a cup under valve to receive waste liquid.

2.3.4Operation procedure

When signal line and other control line is connected on controller, open controller to ensureAPJ1000 is in close state when it is energized

Feeding pressure was set in 15 Psi, and kept it in 10 ~40 Psi in accordance with different viscosity

of fluid and glue requirement

Parameter adjustment of APJ1000 jetting valve has five parameters which are raising time,opening time, falling time, delay time and raising range, and will become different in accordancewith the change of fluid viscosity and glue requirement Adjusting parameter figure is as follows:

Figure2.8 interface of APJ1000 parameter adjustment

2.4.Nozzle heat module

Nozzle heat module is mainly used for heating cold melt which needs heat to reduce glueviscosity and improve dispensing efficiency Temperature of heat module of general glue isusually controlled within 100 , and heat temperature can be adjusted by controller directly℃which the minimum temperature is 1 During the heating procession, the surface temperature℃

of heat module is high, so it is prohibited to be touched in case scorching

The way of installing nozzle heat module is circular hole matches up to nozzle cap, then upperplane of internal groove of heated module contacts with lower plane, at last, lock locknut tightly

on the side of heat module and fixation Heat module cable is used igus durable bend line forbending line easily in platform

The picture of real product is as follows

Figure2.9 Picture of nozzle heat module

Materials of nozzle heat module:

3.Cold melt controller module -D-170H

This chapter is mainly to introduce relevant specification, method of application, operation pointsand other information of cold melt module Cold melt controller with other relevant valve signal line, power line constitute a cold melt controller module which is adopted separate carton package to form an individual product, and the number of it is D-170H

3.1 D-170H controller configuration number specification and parameter description

3.1.1 D-170H controller specification

Cold melt controller is core component of this product, and the controller of it will make

parameter setting and heat module temperature setting directly Figure 3.1 is oblique drawing of cold melt controller

The following chart is the component of cold melt controller package Customs can choose components they need from chart 3-1 Just need to provide part number and part descriptions when purchasing

Chart3.1 D-170 number of components of cold melt controller package

Chart3.2 D-170H parameters of cold melt controller specification

Cold melt controller-D-170H

Dispensing module Cycle, Line, Trigger, Purge

3.1.2 D-170 main parameter specification

The following chart is D-170H dispensing control parameter description, which is not only the core parameter of controlling to this system, but also parameter adjustment can influence dielectric module input directly and output performance

Fall time Gradient of curving declining shows the closing time of the above valve At the

same time, left liquid will discharge from air pressure chamber of nozzle (empty chamber is on the back side of nozzle needle).0.01ms is the minimum unit to adjust

Delay It is waiting section between two work circle, which the minimum adjustment is

0.01ms

Needle Lif The benchmark of it is 100%, this parameter describes impact process of firing

pin Dispensing valve is working under bipolar module between 80% and 100% The range of it generate high temperature which could decline average

frequency and working life of dispensing valve Thus the range of 70%~80% is thebest working range of firing pin arising

Because the limitation of ceramic itself, firing pin in different fall time has different maximum needle lift Minimum fall time is 0.01ms, and needle lift can be adjusted among 1%~100% Rise time, Open time can influence serlant volume and delay time can adjust dispensing efficiency Customers can find best dispensing parameters among these parameters in practical The following chart is the correspondence of adjustment parameter of piezoelectric controlling

Chart 3.4 the correspondent relationship of piezoelectric controlling parameter

NL20%=FA0.02msNL30%=FA0.03ms

999.99ms

operation platform can benefit for operating this dispensing system

3.2.1controller front platform

The following figure is specification of keys of cold melt controller Dispensing parameter, heat module and dispensing module can be set at this part

3.2.2 LCD Screen Display

Figure of starting up monitor of D-170H homepage is as follows The screen shows feeding pressure, ceramics temperature, syringe heat temperature, nozzle heat temperature, operational mode, firing pin range, time of opening valve, delay time, arising time , falling time and circular time

Direction KeyLCD screen

Enter Key

Trigger Key

LCD Indicator Light

Exit Key

3.2.3 Back control panel

The following figure is a key interface of back control panel, in order to make M-LINK connect

with hot melt module D-170M, thus three air coupling plug is adopted quick plug design, which is

easy to install and dismantle

Figure 3.4 D-170H back panel

3.3 Specification of LED dial light

LED dial light

Light on when heating Light on when temperature maintenance

D-170M connection port

220VAC power inputPiezoelectric dispensing interface

On/offNozzle heating

Serials interfacePLC control interface

Light on when alarming light on when valve opening

Ceramics overheating

Controller overheating

And other overheating situation

3.4 connection diagram of controller and valve

The following figure 3.5 is integrated connection diagram of cold glue dispensing system CD1001 and the cold glue procedure can be connected in accordance with this

Figure 3.5 cold melt dispensing system -CD1001

3.5 Operation specification of controller

3.5.1Menu Operation

This operation has an easy applicable human-machine interface, thus customers can check or set control parameters through LCD or key The complete menu construction is as follows:

Note: Please use filterable air which

is oil-free, pure and clean

Persistent gas

Figure3.6 menu construction of human-machine interface

Opening the PLC, it will enter into home page to display various kinds of status information PressECS button on homepage to enter into menu and press down button to choose (the selected items will show by inverse color) , then press enter button to get into setting page and press ESC button can fall back on last page We take Pulse Number as example to set numbers which can demonstrate how to set a number And other number can be set in accordance with this

Information of homepage is as follows:

Figure 3.7 Information of home page

1 Press ESC enter into the menu , use arrow keys to pitch on ”Pulse Parameters ”, then press ENTER

2 Use arrow keys to pitch on number in accordance with “Pulse Number” (All number displays

in invert colors), and press enter button into setting situation (The highest number displays inorthochromatic)

3 Use arrow keys to pitch on modified number by left-and-right keys, then set number (0~9).

4 Press ENTER button to save number and finish the setting; Press ESC is non-preserved and recoup the original number

Figure3.8 Pulse parameter adjustment interface

to alarm In this condition, please outage immediately and check whether the connection of heat

module and thermocouple is normal When heating is in the ON status, LED screen will display the information: current temperature/setting temperature If alarming, there will display error code EER1 or EER2; under the condition of OFF, it will display: current temperature/OFF, and will not display error code Users can check error code on information page.

The following chart is error code in accordance with error information

Chart3.5 error code and error information

ERR1: thermocouple input error

Thermocouple input error, disconnection or broken

ERR2、thermocouple offline Thermocouple fallingERR3、temperature too high Temperature too highERR4: temperature alarm Temperature alarm Difference

between current temperature and setting temperature is above±1℃The interface of heating function regulation is as follows, which can realize heater 1 nozzle heating that temperature can adjust at30~140 and heater 2 two-way heated syringe that can ℃adjust at 30~120 ℃

Figure 3-10 Heating interface3.5.3Jetting valve control

Falling Time: It is valve closing time and valve extrude fluid medium in nozzle pressing chamber which is the falling interval of firing pin in given parameters Punch advance is 0.01ms

Delay Time: It’s the interval of two pulse circular which can be adjusted within 0.1ms

Needle Lift: Number of firing pin range represent rising number of firing pin Maximum of input data is few percent

Note: In the figure, one pulse of valve control signal in correspondent with one dispensing; Delay Time couldn’t be set as 0, otherwise each module couldn’t work normally

Figure3.11 Wave ControllingThere has three dispensing modules: Cycle, Line and Purge Customers can choose one applicablemodule in practical Schematic diagram of relationship of trigger signal and valve control signal schematic diagram is as follows:

Figure 3.12 Relationship of trigger signal and valve signal of cycle module

Figure3.13 Relationship of trigger signal and valve signal of line module

Figure 3.14 Relationship of trigger signal and valve signal of purge module3.5.4Power-off save

Controller can automatic save set parameters in FLASH, and automatic loading saved parameters

without setting repeatedly when power on.

3.5.5Launch dispensing

Figure3.15 signal junction -15pin

Only when homepage is displayed, dispensing can be triggered by TRIGGER key or control interface to input external signal Connection method of control interface input signal is referred

to the section 3.6.1.2 When entered into menu, neither key nor external input signal can trigger dispensing When key lose efficiency in dispensing process, menu couldn’t be entered

3.6 Specifications of connection port

3.6.1 PLC control interface

Control interface defines input/output control signal, but it only defines dispensing control function at present and rest of signals will be remained to the future The physical size is female head connector of SUB-D External schematic diagram is as follows

3.6.1.1 Definition of control connector signal

Chart3.6 Definition of control connector signal

Pin Numbering Name of signal Signal Attributes Function description

signal back flow

signal back flow

3.6.1.2 Control signal connection method

Controller supports to trigger signal by control interface switch on externalities, which can be efficient and start dispensing by triggering signal on control interface with 24V voltage 2 and 3 needn’t be distinguished positive and negative anodes and connection ways is as the following

figure First connection method is applied to control panel output signal which is low level dispensing; otherwise, to use second connection way when high level.

Figure3 6 Connection way of controlling signal

3.6.1.3 Electric specification of controlling port

Chart3.7 controlling port of electric character

Input trigger signal ineffective status |VTRIGGER-VRTNI |<1

Input trigger signal effective status |VTRIGGER-VRTNI |>15V

Applicable maximum input voltage |VTRIGGER-VRTNI |<30V

3.7Jetting valve and heater interface

3.7.1 Interface of jetting valve

APJ1000 and connection port of controller which can realize valve-driven and valve body state monitoring through connection port The physical interface is 6-pole air outlet which can drive valve by high voltage and high current electric signal Thus, before power on the controller, jettingvalve must be connected by specialized cable After opening the power, please don’t touch inside contact in case electric shock

3.7.2 Interface of nozzle heater

This interface is used for nozzle heating module, and interface signal has heating rod controlling signal and temperature collection signal

3.7.3Interface of latex collecting bucket heater

This interface is used for communication of external latex collecting bucket and provided power,control, temperature collecting and etc.to external heater Because of high voltage of inside contact, so booting only under the condition of interface is connected heater cable well or under the condition of nonuse, protective cap of interface need to be locked in case electric shock

3.8communication interface

3.8.1 Serial interface is used for inter-platform communication of controller and upper computer

Its reference standard is universal asynchronous receiver and transmitter (UART) and use RS232 electric level The Figure of its physical interface is as follows:

3.8.1 Definition of serial interface signal

Chart3.8 Definition of serial interface signal

Pin numbering Name of signal Signal attributes Function Description

interface for upper computer

communication

interface for upper computer

communication

3.8.2 Connection method of serial interface

When using serial interface to communicate with platform, cable need to be selected in accordance with types of controlling platform interface If platform serial interface is male connector, please use standard male to female cable; if controlling platform serial interface is female connector, cable need to use male to male crosswire

3.8.1.3 Serial interface electric characteristics

Chart 3.9 Serial interface electric characteristics

short-circuit output current <65mA

The following parameters configuration is applicable for D-170H communication:

Synchronous mode: Half-Duplex Transmission

Operation Record: none

Organization and allocation of home interface is accordance with Standard Commands for Programmable Instrumentation (SCPI) which states a group of standardized instruction for controlling and programming and transferring ASCII text They can generate any programmable language in any circumstance Serial interface can operate by software handshaking But

hardware handshaking isn’t applicable in communication

Information! (communication on boot-time)

Operator shall never send instructions through this connector when dispensing cycle is at runtime Communication only can be sent between the intervals of two groups of dispensing cycle When data and parameters are sent to controller unit, please be sure to wait signal displaying “OK” at first, then running the next operation

3.8.3 RS-232C instructions

Available instructions are as follows We will make further explanation in next page and also provide some short example to demonstrate You can separately test any instruction, such as the upper computer software which we provided