N7201A552E16(1) 0 operation mannual

-3-1 Overview of continuous preparation-3-2 Change of task setting -1-1 Test print -1-2 Production start and stop -1-3 How to check screen during production, when stationary and after pr

Operating Instructions Operating Procedure

Screen PrinterModel No NM-EJP6A

● Before placing the machine in service, be sure to read the Safety precautions

● Please keep these operating instructions for future reference

Operating

Instructions

●This equipment is designed and manufactured to be used for screen printing of solder paste on PCBs or similar boards It should not be used for any other purpose.

●This equipment requires board handling equipment, i.e conveyors, at the entrance and exit side of the

machine

●You must receive technical training before you start operating the machine

●For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd., Sales company or Sales agent

About this equipment

For proper operation

Contents of CE Declaration of Conformity

(Council directive)Machinery Directive: 2006/42/ECEMC Directive: 2014/30/EU(Harmonized standards)

EN 60204-1:2006 +A1:2009,

EN ISO 12100:2010,

EN 61000-6-4:2007+A1:2011,

EN 61000-6-2:2005(Authorized Representative and Authorized Person to Compile the Technical File in EU)Panasonic Testing Centre

Panasonic Marketing Europe GmbHWinsbergring 15, 22525 Hamburg, F.R

(Manufacturer)

Panasonic Smart Factory Solutions Co., Ltd

2-7, Matsuba-cho, Kadoma, Osaka

The object of the declaration described

above is in conformity with the

requirements of the following EU

legislations and harmonized standards:

System evolution according to

Screen printer

High production / stable

quality

■Hybrid squeegee

Standard equipped with hybrid squeegee

head having a proven track record of

being used successfully with our

sophisticated equipment The head helps

ensure stable rolling actions of solder

paste and a reduction in printing time

■High speed mask cleaning

Employment of new cleaning system

contributes to reducing paper

consumption frequency to 6mm / time In

addition, parallel processing of transfer

and cleaning operations helps minimize

lost production time

■3 conveyors-equipped

Standard equipment of three conveyors

helps reduction of PCB change time

Diverse options

■Pot type automated solder

supply unit

Controls the amount of solder paste on

stencil (mask) with the help of the line

length measuring sensor That have

permitted long hours of continuous

printing with stable quality

■Universal stencil holder

One-touch change of the mask size

without using a tool offers greater

changeover efficiency

■Stencil vacuum support

stencil-release

Performing print and stencil-release with

vacuuming a stencil reduce stencil shift

and stick, and enable to provide stable

printing

■One-touch support pin set

Support unit for batch change Allows you to set magnet pins in given positions while checking a PCB

■PCB support function

Being integral with the conveyor rail, the support plate supports the entire back side of PCB from end to end, helping achieve stable printing quality

Describes overall operating procedure from production preparation including material setting to data creation and modification.

Required checks and cleaning

Describes contents of regularly required checks, adjustments and cleaning including procedures to exchange consumable parts

Getting help

Troubleshooting Describes errors

or problems that may occur on the equipment and associated

How to read operating

instructions

Easy-to-find titles ／Tag headlines／Page number

TitleChapter

Chapter, Section, Sub-Section,

Sub-Section Page number

When multiple pages have the same title

■About reference

Reference number

Major classification title

Replace-Maintenance

(Completes continuous preparation.)

Shows the operation results

Shows to push another switch or button while holding down the ACTIVATION switch

(Position of switches may vary.)

Shows to push another switch or button while holding down the ACTIVATION switch

Shows the next button operation (Hierarchy procedure) after the operation mode is selected

Start production

START

3

-5 Handling the SD card and

the Product nameplate

-6 Disposing of the gas spring

-7 Handling the used battery

-10-4 Support menu-10-5 Menu structure -10-6 Main units

1 Table of contents

Confirmation

-3-1 Overview of continuous preparation

-3-2 Change of task setting

-1-1 Test print

-1-2 Production start and stop

-1-3 How to check screen during

production, when stationary and after production

-2-1 Cleaning paper exchange

-2-2 Replenishing cleaning solvent

2

ration

-2-1 Loading and saving of file

-2-2 To [File editing] screen

-2-3 Loading production data

-2-4 Loading machine parameter

-2-5 Saving production data

-2-6 Saving machine parameter

-2-7 Clearing production data / Initialization of SD

card

-2-8 Sorting production data

Table of Contents

4

Data editing

-1-1 PCB data edit

-1-2 PCB recognition data edit

-1-3 Pattern recognition-related data edit

-1-4 PCB positioning data edit

-1-5 Stencil data edit

-1-6 Stencil recognition data edit

-1-7 Batch teaching data edit

-1-8 Print position data edit

-1-9 Print process parameter edit

-1-10 Print counter edit

-1-11 Function switch edit

-1-12 Data check

-2-1 Before starting teaching operations

-2-2 Recognition target condition data

-2-3 Batch teaching

-2-4 PCB recognition teach

-2-5 Stencil recognition teach

-2-6 Print positioning teach

-2-7 Printing pressure teach

-2-8 Height detection(Option)

-2-9 Pattern recognition teach

5

System adminis-

tration

-1-1 How to enter [machine adjustment menu]

screen/Origin return

-1-2 Conveyor width adjustment

-1-3 Transfer motion/PCB recognition

-1-4 Confirmation of print motion

-1-5 Confirmation of stencil cleaning motion

-1-6 Confirmation of stencil recognition/solder

supply motion

-1-7 Confirmation of input/output

-1-8 Confirmation of axis information

-1-9 Maintenance of the recognition device

-2-1 Setting of adjustment switch/time setting

-2-2 Gathering of recognition results/setting of

back light

-2-3 Operator level customization

-2-4 Printing accuracy

System adminis-

-1-1 Assembly of advanced metal squeegee

-1-2 Mounting of solder leak prevention plate

-1-3 Mounting of PCB support

-1-4 PCB vacuum box

-1-5 Automatic solder paste supply unit

-1-6 Automatic solder paste supply (syringe)

-1-7 Residual solder detection sensor

-1-8 Setting of PCB hold down motion/PCB

1 Confirmation

Indicates an imminently hazardous situation that could result in death, severe bodily injury or major property damage

WARNING

Indicates a potentially hazardous situation that could result in death, severe bodily injury or property damage

CAUTION

Indicates a potentially hazardous situation that could result in minor or moderate injury and property damage

Safety precautions 1

■The degree of danger or injury resulting from

incorrect usage are classified and described as

■Precautions that must be observed are classified

by the symbols shown and described below

1-1

To prevent accidents, electric shock and major injury.

Emergency stop switch(Located in front and rear)

Precautions that must be observed in order to prevent

injury to the user or other persons, and damage to

property are described below

If you sense any danger or abnormalities, press the emergency stop switch to stop operation

●Once you press, the machine stops

(The machine power sources are not completely interrupted)

[How to reset]

When you are ready to restart operation, turn the emergency stop switch clockwise and pull out after checking and clearing any danger or

abnormalities

(If you continue to operate the machine in a dangerous or abnormal state, an accident will occur)

Do not disable safety switches.

(Risk of injury)

DANGER

Safety switches

(Under front safety cover)

Use the recommended solvent for cleaning.

(To prevent explosion or fire)

ON OFF ON OFF

DANGER

Observe the following when placing any part of your body into a moving part of the machine

(Risk of electric shock or injury if the machine is actuated)

Please handle according to your task

Safety precautions 2

1-1

Main power supply switch(Front side)Servo switch

●When performing changeovers or daily maintenance, placing / removing a PCB from the conveyor, maintenance of the inside of the machine

→Turn off the servo switch open the safety cover

●When performing periodic maintenance or exchanging consumable parts

→Turn off the main power supply switch and lock out the machine

●When repairing control units

→ Cut off the power supply to this machine

Be aware of the possibility of electric shock to the

primary line during maintenance work.

(Risk of electric shock)

●Be aware of the possibility of electric shock during maintenance work

WARNING

To prevent electric shock, burn or injury.

Shut off power before performing maintenance work

(Risk of injury or electric shock)

●When you shut off the power source, the air source is automatically shut off in conjunction

●Lock the main power supply switch with the padlock

●Put a maintenance placard during maintenance

Primary line (The power is being supplied)

L1 L2

PE

Main power supply switch

Receive special training before operating, adjusting

or repairing the machine.

(Risk of injury due to uncontrolled or incorrect motion of the machine caused by improper operation)

●Contact us about training

Be sure to ground the machine(Risk of electric shock or leak)

●Consult a professional electrical contractor

Take care not to touch hot surfaces.

(Risk of burns )

●This graphic symbol, a warning label, is put on parts which may increase in temperature

●They may remain heated even after stopping operation

Take care not to receive an electric shock

(Risk of electric shock)

●This graphic symbol, a warning label, is put on parts which carry the potential risk of electrical shock

Do not touch the edge of the clamp claw

Perform maintenance of pneumatic equipment after exhausting residual pressure(Risk of injury due to residual pressure moving the movable parts)

Do not bring any flame sources close

●This graphic symbol, a warning label,

is put on parts which contain the potential risk of squeezing hands

●Direct particular attention to any of the following

・When closing the cover

・When adjusting the width between rails manually or automatically

・When moving XY table, the head and the axis by hand

Do not touch an electrified part with conductive materials such as

a wire

(Risk of electric shock)

●Current-carrying parts including the connector and the terminal

Do not place your hands or body into the moving parts of the machine even while the machine

is stopped.

(Risk of injury)

●When the machine is in single stop or cycle stop state, moving parts of the machine may start running

unexpectedly if the sensors are activated

Do not put any objects around emergency stop switches.

CAUTION

To prevent injury or electric shock

Wear a hard hat or helmet and protective goggles during maintenance work

(Risk of injury)

●Motor or control boxes

Do not inhale the cleaning solvent fumes for extended periods.

(Risk of organic solvent poisoning)

●When you handle cleaning solvent or cleaning paper, proper ventilation is necessary

Do not climb on equipment, peripheral devices and moving parts

(Cause of damage by load or injury by falling or being stuck in the equipment.)

●Covers

Do not apply any impact to motors or other electrical equipment (Risk of electric shock, cause of electrical leakage

●Motor or control boxes

Be careful in handling solder paste.

(Risk of adverse effects of harmful substances on the human body depending on the type of solder paste)

●Observe the safety precautions noted

in the operating instructions for the solder paste

Observe the precautions described in the Product's [Material Safety Data Sheet]

(Cause of injury or damage by chemical substances)

(Risk of an accident due to being unable to press the switch to stop the machine in case of emergency)

Precautions in use

1-2

Precautions for Maintenance and Inspection

●Do not move noise sources such as welders close to equipment A malfunction may occur

●During the operation of equipment, avoid turning OFF the power switch of the main controller, the servo

switch and the air unnecessarily

Because equipment operates independently without being controlled, breakage may occur

●During instruction or when moving a unit manually with the servo free from stress, be sure that there is nointerference Breakage may occur

●The tray feeder cover is locked with a cylinder Forcing open the cover may cause breakage of the cover

or the cylinder

●Do not take apart or alter the main body of equipment or the unit It may affect the level of safety and

quality control of products

●Data should only be changed by authorized personnel, who have received special training

A malfunction may occur due to improper input

●Do not block the fan outlet and inlet Abnormal action arising from the increase in temperature inside the

control box may occur

●Do not turn OFF the servo switch during operation It may cause machine to malfunction Turn it OFF

when the machine is in a temporary stop state (single stop or cycle stop) or operation stop state

●Pay attention to water quality when using a spray or humidifier In humidifiers, ultrasonic humidifiers in

particular, depending on the water quality though, not only calcium and magnesium (as the primary

components of water hardness) but also silica, carbonate, iron, and others are released into the air in form

of floating dust and gradually deposited on the machine in form of dust, which causes the sliding part or

optical system of the machine to malfunction

●Do not use in an atmosphere where low molecular siloxones released from silicon-based materials

(silicone adhesive, silicon oil or powder, etc.) in gaseous form are present Depositing of low molecular

siloxane on the electric contact or optical part of the machine causes a contact fault or malfunction

●We have no responsibility regarding the followings

・Improper usage, and trouble and damage due to inappropriate repair or remodel

・Accidental damage arising from the machine use or fail such as loss of business interests, or change

or deletion of memory data

・Trouble or damage caused by relocation, transportation or drop of the machine after purchased

・Trouble or damage caused by fire, an earthquake, flood damage, lighting strike or any other act of

providence, and environmental pollution, salt pollution, gas pollution (corrosive gas, halogen gas, etc.), abnormal voltage and power supplies, other than specified (voltage, frequency)

・Trouble and damage arising when transported by vehicles and ships

・Damage arisen from not being observed described matters in the manuals included in this product

■Follow the instruction manual when engaged in maintenance or inspection.

●Refer to the Operating procedure and the Maintenance, which come with equipment, for maintenance andinspection

●Turn OFF the main power switch and the pneumatic source (cock) before maintenance or inspection

Locking is recommended to ensure your safety

●When cleaning parts of the equipment not mentioned in the instruction manual, wipe with a soft dry cloth.For dirty spots, dampen a cloth with a neutral detergent diluted with water, and wipe the spots after

wringing out the wet cloth

After cleaning with the damp cloth, dry with a dry cloth

●When cleaning inside the clean room, use cleaning implements provided for the clean room

●Do not use an organic solvent or the like because it contributes to the following

・Cracking or deterioration of plastic components

・Rapid decline in antistatic effect

■Clean the area around equipment when the equipment is not in use When cleaning equipment, be sure to turn the power source off and do not use an air gun

Item Laser specification

Manufacturer Panasonic Smart Factory Solutions

Stencil height sensor

safety standard , it is safe in normal use basically However do not stare at it during

maintenance or operation

■Maximum output of the laser element is 0.24mW Laser emission from the sensor

head does not stop during disassembling Never disassemble the sensor head to

avoid laser exposure.

Stencil height sensor

Warning labels 1

Danger

Be sure to follow the instructions on warning labels in the following figures

If the label is peeled, confirm the part number of the label on parts list and order to our company and affix it on the correct position

Front side

PC0133M1

Front side

Warning

Confirmation

Servo Switch

●When working inside the machine like performing changeovers or maintenance tasks, be sure to turn OFF the servo switch to ensure operator safety

●If the servo switch is turned OFF, all axes will be disabled

●Before starting production, be sure to turn ON the servo switch on the operation panel

Safety switches / Key management / Maintenance placard

1-4

Safety switches

Safety covers on the machine are equipped with safety switches In the event that one of the safety covers

is opened accidentally during automatic production, the machine will come to an emergency stop to ensure the safety of the operators

Key management

When you encounter a section in the manuals that reads [Turn off the main power supply as well as

stopping air supply], a lock is needed The key for the lock should be managed by a trained person,

according to the customer's management standard

3 2 1

Safety Covers

●Before starting automatic production, ensure that all safety covers are closed

●When material replenishment is needed, a message will be displayed on the screen instructing you

which corresponding cover can be opened to replenish the materials

Place the maintenance placard indicating maintenance work in progress

Maintenance placard

●This maintenance placard uses a magnet Do not use it or store it near magnetic media or any other items susceptible to magnetic influence

Before performing maintenance, affix the included maintenance placard (see below) to prominent positions in

the vicinity of the operating panel, for safety During maintenance by two or more persons in particular, in

addition to using these warning sheets to ensure safety, be sure to send signals to each other

Handling the SD card and the Product nameplate

Handling of SD card

●SDHC and SDXC memory cards are not supported

●SD cards can save a maximum of 235 items, regardless of memory capacity

(SD cards with a capacity of 64MB can save a maximum of 200 items.)

●The available card capacity is from 64MB to 2GB

●A defect SD card may not function properly If so, please remove and insert again

■Write protection

It is possible to mechanically protect the stored data from an accidental deletion or overwrite

■Handling precautions

●Avoid severe shock, bending, dropping or exposure to water

●Avoid placing heavy objects on the disk

●Avoid applying excessive force to the disk

●Do not touch metal terminals by hand or metal objects

●Do not remove attached labels

●Do not affix another one over the label

●Avoid storing or leaving in areas exposed to the following conditions

・High or low temperature ・High humidity ・Dusty ・Direct sunlight・Corrosive gas

●Avoid using cases not specifically provided for storage and carrying

●While the drive access lamp (→P.1-10-1-2) is lit, avoid ejecting SD card or turning off the power supply

●Execute virus check when the inserted SD card to the PC is used so that you can prevent from virus

infection

●Even though the longer use of the SD card may warm up the card, it is not broken

●Since the SD memory card has life duration If you use it longer time, you may not write or delete the data

●We would assume no responsibility of damage due to data deletion

Notice

1-5

Capacity Product number (Panasonic brand)

SD card 2GB RP-SDL02GJ1K (as of February, 2013)

・The product number is subject to change without notice

"Released" position

Enables deleting and saving ""Write protect" positionDisables deleting and saving.

SD card type

■Key disk (Engineer)

Uses when a password of each mode is changed

●Key disk is necessary to set a password Keep it in a safe place

●If you lose your disk, please contact us

The Product nameplate indicating the product name (Model ID) and serial number of the machine is affixed

at the following location



Disposing of the gas spring

Gas spring

Hexagon socket head cap screw

■Locations where the gas spring is used

■Removing gas spring

Turn the hexagon socket head cap screws counterclockwise and remove the spring

■Disposing gas spring

Make a hole with the drill and degas completely inside the gas spring.

Handling the used battery

1-7

Information for users in EU member states

Information for Users on Collection and Disposal of Old Equipment and used Batteries

These symbols on the products, packaging, and/or accompanying documents mean that used electrical and electronic products and batteries should not be mixed with general household waste

For proper treatment, recovery and recycling of old products and used batteries, please take them to applicable collection points, in accordance with your national legislation and the Directives 2002/96/EC and 2006/66/EC

By disposing of these products and batteries correctly, you will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling

For more information about collection and recycling of old products and batteries, please contact your local municipality, your waste disposal service or the point of sale where you purchased the items

Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation

For business users in the European Union

If you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further information

[Information on Disposal in other Countries outside the European Union]

These symbols are only valid in the European Union If you wish to discard these items, please contact your local authorities or dealer and ask for the correct method of disposal

Note for the battery symbol (bottom two symbol examples):

This symbol might be used in combination with a chemical symbol In this case it complies with the requirement set by the Directive for the chemical involved

No Location Battery type Reference page

1 CPU board Lithium battery See [Replacing battery] (P.4-1-3)

2 NCIO board Lithium battery See [Replacing battery] (P.4-1-3)

●Lithium battery is a primary cell You cannot charge the battery

Disposal of consumable items

■Oil (grease)

Be careful when handing used oil, and keep away from open fire or flame

■Gloves, lint free cloth (contaminated during work)

■Exchange parts (e.g battery)

The disposal procedure varies depending on the exchange parts Please ask us if you have any question

When consumable items used in production, adjustment or maintenance are disposed, be careful of the followings;

Please dispose of it in conformity with the laws or regulations of each country, or contact your local authorities for more information

1-8

About cleaning solvent

1-9

●Never use combustible solvent It causes smoking and an ignition by catching fire

●Never use acetone and methanol (methyl alcohol) It causes machine malfunction

●Do not use ethanol (ethyl alcohol), IPA(isopropyl alcohol) or mixed solvent of ethanol with IPA (It does not

conform to CE May be the cause for the leakage of solvent)

●Never use a chemical fiber cleaning paper together with combustible solvent Using them generates static

electricity, causing smoking and an ignition

●Use new cleaning solvent Never reuse solvent

NOTE

・[Recommended solvent] Industrial cleaning solvent Elise M2800 (Manufacturer: Asahi Kasei Chemicals

Corporation)

・The purposes of stencil cleaning are as follows

[Dry type] Removal of solder particles and flax (on the stencil aperture part and stencil rear side)

[Wet type] Removal of thin-film residual flax (stencil rear side)

Causing adhesion of solder particles on the stencil rear side

Front cover

Front safety cover Front touchscreen

nent names

Operating units/Front side

signal tower

Yellow: Illuminates in case of material shortage

Operating units

Main power supply switch

Turns ON/OFF the power and air supply

(When you turn off the power supply switch, the air supply is shut off also.)

Red: Illuminates when you push emergency stop switch or in case of error stop

●You can change the above setting.(see [Operating Procedure]P.5-3-5)

●Please refer to the [Maintenance] for illumination check

(see P.3-4-11)Green: Illuminates in automatic operation

nent

1-10-2

Emergency stop switch

Stops the machine immediately

●Turn in the direction of the arrow and pull the switch to release

Emergency stop state

Released state

ACTIVATION

Presses the switches for activating the machine and the operation button while

pressing this switch(For hazard prevention)

START

Starts production

●Restarts production when in temporary stop

nent

Explains the contents displayed in each area of the touch screen

Saves screenshot

Superimposition.

●Displays superimposed on recognition screen

Sequentially exchanges as follows

Full size → half size at the upper left

→ half size at the lower right → half size at the lower right

→ half size at the lower left→ no display

Exchanges language.

●Sequentially exchange the letters on the screen

Japanese → Chinese → English

Stops buzzer

●Stops the sound of a buzzer

Type of operation button

●Displays home menu

●Starts automatic

production

●Confirms required setting

or motion for production

●Displays the information obtained

during automatic production

●Creates or edits the

●Saves or loads production

data and machine parameter

●Confirms or adjusts the

motion of each part of the

machine

●Sets up or changes the default

parameters of the machine

●Sets up the machine

configuration which does not

depend on production data

●Checks daily maintenance tasks