Máy kiểm tra quang học jutze AOI cách vận hành, bảo trì khắc phục sự cố operation, maintenance, troubleshooting

Contents- List of Current PagesContents 34 Main menu View Design Run Tools Daily check point 35 36 37 38 39 40 41 General Machine Information Startup process Shutdown process Display

Visual Inspection Equipment

Operation Manual

Inline

About this Manual

Thank you for purchasing JUTZE Automatic Optical Inspector

This manual describes how to use this machine properly Please read this

manual carefully before use of it.

This manual can not be copied or transmitted without authorized permission.

The users may not be notified when this manual is updated.

Careless mistakes may still exist in this manual after strict check In this case,

please contact the supplier.

Contents- List of Current Pages

Safety Guidelines Spec

Inline machine type Storage Conditions Indoor use conditions Physical parameters LI-2000 Dimensions LI-2500 Dimensions XI-2000 Dimensions MI-3000 Dimensions MI-2000B Dimensions Gravity and Safe Label Relocation Erection LI-2000,LI-2500 XI-2000

MI-3000 MI-2000 Machine setup Release door Release axis Lens install

Contents

2 3 4 6 7 8 8 9 10 11 12

13 14 14 15 16 17 18 18 19 21

Contents- List of Current Pages

Contents

34

Main menu View

Design Run Tools

Daily check point

35 36 37 38 39

40 41

General Machine Information Startup process

Shutdown process Display Monitor Selecting a Production Program Starting Automatic Operation Modes of Running the Machine Running display

Shortcut keys using the introduced

23 24 25 26 27 29 30 31 32 33

Contents- List of Current Pages

Contents

Open CVImage software failed

Go home failed

Command shortcut key fail

Board conveyor error

Components can not be assigned

Image capture fail

Image capture Unclear

Mark Error

No enough ram

General Failure

Reinstall windows or driver

43 45 46 47 48 49 50 51 52 53 54 55

Part 1

1.1Safety Instruction

 Red emergency stop switch is set on the right front panel In case of any safety problem, rapidly press the switch After operation of the machine, please pay attention to its safety status, especially possible

injury to the human by the moving parts.

During power state, do not touch the inner part which may lead to electric shock.

Do not place other objects in the machine, which may affect its heat dissipation performance and lead to fire risk.

Do not place other objects on the top of machine, which may cause injury due to vibration

falling during machine operation.

Please protect the machine from liquid spilling such as water, etc, which may cause machine breakdown, even the fire.

In case of abnormal conditions, immediately stop the operation and cut off the power, such as air burning smell.

Do not adapt the machine, which will bring about potential safety hazard or machine breakdown.

Only the trained personnel can operate the machine.

Do not operate the machine in case of “interlock key” failure.

1.2 Environmental Requirements for Machine Placement

Avoid operating the machine in the following places

Place with direct sunlight Place with severe vibration region on the ground or bad ground level Place with poor air circulation

About Software

It is not allowed to copy, modify the software or publicly disclose the information contained in this system

1.3.1 Inline Type Machine

Join Us To Zero Escape

Continue to improve process capability

High Speed,

High Accuracy

LI-2000Wide use

MI-3000

Table Fixed,

Suitable for pre-reflow & post-reflow

MI-2000BSmall Compact Design

1.3.2 Inline Type Machine

Join Us To Zero Escape

Continue to improve process capability

High Speed, High Accuracy

1.3.3 Storage Conditions

Outdoor storage requirements

① No Shock, No External impact

② No Invert

③ No Rain

④ No Prolonged sun exposure

Indoor use conditions

1.4 Physical parameters

1.4.1 LI-2000 Dimensions

Width : 1140mm Depth : 1120mm Height: 1660mm(Contains the signal light) Weight: 780kg

1.4.2 LI-2500 Dimensions

Width : 1200mm Depth : 1120mm Height: 1660mm(Contains the signal light) Weight: 780kg

LI-2500

1.4.3 XI-2000 Dimensions

Width : 1200mm Depth : 1200mm Height: 1660mm(Contains the signal light) Weight: 860kg

1.4.4 MI-3000 Dimensions

Width : 860mm Depth : 900mm Height: 1660mm(Contains the signal light) Weight: 680kg

MI-3000

1.4.5 MI-2000B Dimensions

Width : 710mm Depth : 795mm Height: 1650mm(Contains the signal light) Weight: 260kg

Gravity and Safe Label

Label 1

Pinch warning

Label 2

High-voltage warning Gravity Position

1.5 Gravity and Safe Label

Inline Type same

1.6.1 LI-2000, LI-2500

900±20mm

The front wheel of the internal diameter : 872mm

Side of the wheel internal diameter : 760mm

Forklift requirements :

1) Lifting capacity of over 1T 2) Forklift outside diameter less than 872mm

1.6 Relocation Erection

1.6.2 XI-2000

The front wheel of the internal diameter : 1030mm

Side of the wheel internal diameter : 1030mm

Forklift requirements :

1) Lifting capacity of over 1T 2) Forklift outside diameter less than 1030mm

1.6.3 MI-3000

The front wheel of the internal diameter : 700mm

Side of the wheel internal diameter : 740mm

Forklift requirements :

1) Lifting capacity of over 1T 2) Forklift outside diameter less than 700mm

1.6.4 MI-2000B

The front wheel of the internal diameter : 550mm

Side of the wheel internal diameter : 635mm

Forklift requirements :

1) Lifting capacity of over 1T 2) Forklift outside diameter less than 550mm

Step 2:

Fixed X axis

Y axis Lock status

1.7.2 Release axis

※Tools: Metric 3mm hex※

XI-2000 MI-3000 LI-2000

LI-2500

X axis Lock status

Y axis Unlock status

Y axis Lock status

1.7.4 Lens install

Step 4

1) Release camera cover

Cover both sides of the three 2-mm screws

2) Fixed lens

Operating direction of the arrow,

3) Remove lens

Removed in accordance with the

direction of the arrow

4) Don’t touch two screws

※Tools: Metric 2mm hex※

screw Up:

Aperture

Down: FocusInline Type same

1.8 Machine Appearance

(3)

(4)(5)(6)(7)

(8)(9)

(11)

(12)

(13)

(1)(2)

(10 Up door(11) Keyboard and mouse(12) Front door

(10)

Basic Operation

Part 2

2.1 Basic Operation

General Machine Information

Definition of Coordinates

The machine coordinate system is defined in the picture

below These coordinates are used in displays, programming

and setting data

2.2 Startup process

2.2.1 Stating the Machine make ready

1) The vacuum pressure reaches 0.5Mpa2) Confirm power supply AC220V

3) Confirm up door and front door closed4) Confirm Emergency stop Released

2.2.2 Startup

1) Open circuit breaker2) Open power switch3) Windows startup automatic open CVImage software4) Reset Servo ON button

5) Activation Start button6) No selected program machine home

2.3 Shutdown process

2.3.1 Shutting down process make ready

1) Check machine status stop2) Inside machine NO PCB3) Program backup

2.3.2 Shutdown

1) Exit CVImage software2) Closed Windows system3) Allow emergency stop working 4) Closed Power switch

5) Closed circuit breaker

2.4 Display Monitor

The display monitor displays machine conditions and

messages to the operator

C: Machine status area

This shows machine working mode

(IDLE, waiting for board—in/out, OK, NG) User Permissions via a different background color

(White: administrator; Orange: operator)

D: Production and PCB information area

Production of aggregate statistical analysis (Cycle count, NG Board, Total NG Parts, NG PPM, FPY, Cycle Time, Machine running time) PCB program setting data

(PCB name , PCB size, offset, Parts number, Current side)

E: Display mode of production information

Intelligence analysis of production (Reset, NG List, NG Worst, False call worst)

F: Statistical Analysis of area

Top five NG type of pie chart

G: Navigation bar

This shows have two information, 1) Board summary

2) Part Explorer

H: Shortcut key areas

The use of function keys is also available through the menu command (New, Open, Save, Zoom in/out, Fit, Options, Measure distance, about)

I: Image display area

This area displays image that machine capture or inspect board.

(When the machine check, this area has two display, the first way to display all the pictures

of the board, the second display image of a single camera, this means FOV mode)

J: FOV display

Fist time open CVImage software, This window shows the location of the machine origin.

2.5 Selecting a Production Program

We can use menu bar [file] open, also

can use to select old program from shortcut

area open button

There are two options for the program,

First: the default selection of Windows

Second: new interface of loading program

New interface

2.6 Starting Automatic Operation

2.6.1 Selecting a Production Program

In the machine memory where the production program is

stored: foreground Up to four spare programs can be stored

In the background You can select the production program to

be used in production by carrying out the following procedure

2.6.2 Modes of Running the Machine

The machine has settings which allow the user to set how the

Machine runs These settings are divided into Operation

modes, Production modes and Pass mode

2.7 Modes of Running the Machine

2.8 Running display

I: Image display area

Now display total board image

F: Statistical Analysis of area -Top5 NG TYPETop.1.: Insfsolder (red)

Top.2.: WrongComp (green)

Top.3.: LeadSearch (blue)

Top.4.: Shift (yellow)

Top.5.: BodySearch (pink)

2.9 Shortcut keys using the introduced

Shortcut keys in the software consists of two parts, part of the system shortcuts,

the other part is a custom.

2.9.1 System shortcuts

1) Area and camera view switch

2) Image display area best size

P B V R Ctrl+L Ctrl+B E

2.9.2 Customize shortcuts

We can set the menu field of [View], detail setting of customize message box

2.10 Hardware Bypass function

Note:

1, Update PLC Software (Create time: 20120521)

2, Applicable device models: MI3000, LI2000

Upgrade steps

1, Close CVImage.exe program

2, PLC hardware switch: [run] to [program]

3, Open Fpwin GR(PLC program)

4, Using save as backup old PLC program

5, Download new program

6, PLC hardware switch: [program] to [run]

7, Power off PC

8, Off the main power switch

Use steps

1, Power ON machine

2, Power off PC (same close CVImage.exe)

3, Press and hold the stop button while pressing

the start button - Open this function

4, Press and hold the stop button over three seconds

Close this function

Part 3

Command Hierarchy - page.1.

CloseSaveSave as…

Log in…

Exit

600Import/Export libraryLink library

Unlink libraryUpdate by system libraryUpdate to system libraryRead system library

Save system libraryDelete unused library

To 300

To 400

To 500

200UndoRedoCutCopyPasteDeleteDelete AllCopy partRotate part

To 700

To 800

3100Customize

Assign view of board image

Load board image

Save board image

Output CAD

Move Board to Exit

Move Board to Entrance

Capture Board Image

Camera Snap short

Stop

520StartStopUpdate data to remote

800 HelpHelp Topics

About CVImageEditor…

Part 4

4.1 Maintenance

4.1.1 Daily check point

Item Point inspection details Time Remark

4.1 Maintenance

4.1.2 Weekly and Month check

Item Point inspection details Time Remark

Screw Removal of old oil then add new 3 mouth AFC guide rail Removal of old oil then add new 3 mouth AFC

Item Point inspection details Time Remark Machine PC Internal chassis dust year Keyboard and mouse Electrical box Electrical box dust year

Part 5

 Troubleshooting

If an error occurs and the cause of which is

uncertain, in order to formulate a countermeasure

it is important to obtain details of the contents of the process at the time of error.

This chapter explains the special method of

Analysis when this type of trouble occurs

5.1.1 Open CVImage software failed

Automatically shut down in the opening

CVImage software.

Note:

1 Check the operating system is poisoning

2 Enable backup software to open.

3 Check Device Manager in the camera

hardware is activated.

4 No license key

DriveController

5.1.2 Go home failed

Equipment, the normal power-on, can not

capture machine zero position.

Note:

1 Check safe door closed and E-stop release

2 Check button on the front control panel is

activated <Servo ON> <Start>.

3 Use IO monitor check X-Y axis limit sensor.

4 Confirm the servo drive is energized.

5 Check Device Manager in the motion card

hardware is activated

DriveController

5.1.3 Command shortcut key fail

In the main interface, use the shortcut key to run the device is not responding.

Note:

1 Check CVImage interface is activated

2 Check safe door closed and E-stop release.

3 Home complete.

4 Step 1.2 check OK, Then Re-run home.

5.1.4 Board conveyor error

Use IO monitor debug conveyor function.

Note:

1 Machine status IDLE Use command Ctrl+L

Check belt is functioning properly

2 Check up and down station cable connection.

3 Check Load board sensor status OK

Conveyor motor on

5.1.5 Components can not be assigned

1 Use [Design] <Create view>

show which part NG (I area: Red windows fail)

2 Fixed NG part center then double click mouse.

search inspect windows list which one is fail.

※

5.1.5 Image capture fail

1 RGB lighting not work.

2 FOV size setting error.

Note:

1 Machine zero position is OK.

2 Use I/O Monitor check RGB lighting function.

3 Check CVImage.ini

[AreaCamera Info] for 2M camera

Width=1624

Height=1224

5.1.6 Image capture Unclear

Machine focus is not correct.

1 Board clamp no OK.

2 Camera focal length distortion.

3 Board bending over 3mm

Note:

1 Check air pressure is OK.

2 Re-calibrate the focus.

3 With the support pin to improve the bending

5.1.7 Mark Error

1 Board Fid mark no OK.

2 Board direction is reverse.

3 Slow down sensor no work,

board through the position.

4 Mark Library setting wrong.

Note:

1 Select new cad position defined mark.

2 Change board direction then send to inspect.

3 Adjust slowdown sensor Sensitivity.

4 Turning mark library brightness and color set.

3 Find [Path setting] change setting

Inlinedebug1=0 to 1 Change ram working mode large PCB

1 Replace Image card.

2 Replace camera cable

3 Replace camera

Check camera software Rev, 1394b GUI

5.1.10 Reinstall windows or driver

1 Open windows fail.

2 Open CVImage software fail.

3 Some HD part Fault.

Note:

1 According to the Dell restore windows CD ※

2 Install DPIO(Motion card) driver.

3 Install CVImage software license key driver.

4 Install vcredist_x86 ※

5 Install Generic 1394 Camera driver ※

※.1 Version randomly shipped there may be different

※.4 Windows Vc++ Software patches: keep latest version

※.5 keep latest version