Agenda 1 What is Inventory Management 2 Two forms of Demand 3 Inventory and Supply Chain Management 4 Inventory and Quality Management 5 Inventory Control system 6 Economic Order
Trang 1GLOBAL LOGISTIC MANAGEMENT
LECTURE 3: INVENTORY
MANAGEMENT
Trang 2Agenda
1 What is Inventory Management
2 Two forms of Demand
3 Inventory and Supply Chain
Management
4 Inventory and Quality
Management
5 Inventory Control system
6 Economic Order Quantity (EOQ) Models
Trang 41 What is Inventory
management ?
Inventory management is the
process of trading off the level of
inventory held to achieve high
customer service levels with the
cost of holding inventory, including capital tied up in inventory, variable storage costs and obsolescence
The purpose of Inventory
Management:
◦ how many units to order
◦ when to order
Trang 52 Two forms of Demand
Dependent
◦ Demand for items used to produce
final products
◦ Tires stored at a Goodyear plant are
an example of a dependent demand item
Independent
◦ Demand for items used by external
customers
◦ Cars, appliances, computers, and
houses are examples of independent demand inventory
Trang 63 Inventory and Supply Chain
Seasonal or cyclical demand
Inventory provides independence from vendors
Take advantage of price discounts
Inventory provides independence
between stages and avoids work pages
Trang 7stop-4 Inventory and Quality
Management
Customers usually perceive
quality service as availability of goods they want when they want them
Inventory must be sufficient to
provide high-quality customer
service in Total Quality
Management (TQM)
Trang 8 Periodic system (fixed-time-period)
◦ order placed for variable
amount after fixed passage of time
Trang 96 Economic Order Quantity (EOQ) Models
EOQ
◦ optimal order quantity that will minimize total inventory costs
Basic EOQ model
Production quantity model
Assumptions of EOQ Model:
Demand is known with certainty and is constant over time
No shortages are allowed
Lead time for the receipt of orders is
constant
Order quantity is received all at once
Trang 10Order Inventory Cycle
Deman
d rate
Time Lead
time Lead time
Order placed
Order placed receipt Order receipt Order
Trang 11EOQ Cost Model
C o - cost of placing order D - annual demand
C c - annual per-unit carrying cost Q - order quantity
Annual ordering cost =C o D
Trang 12EOQ Cost model
=
C o D Q
Trang 13EOQ Cost Model
Trang 14EOQ example
Trang 15Production Quantity Model
An inventory system in which an order is received gradually, as inventory is
simultaneously being depleted
AKA non-instantaneous receipt model
◦ assumption that Q is received all at
once is relaxed
p - daily rate at which an order is
received over time, a.k.a production
rate
d - daily rate at which inventory is
demanded
Trang 16Production Quantity Model
Trang 18Production Quantity Model Example
Trang 19PQ Model
Trang 20Copyright 2006 John Wiley & Sons, Inc 12-20
P = per unit price of the item
D = annual demand
Trang 21Quantity Discounts Model
Trang 22Quantity Discount example
Trang 23Copyright 2006 John Wiley & Sons, Inc 12-23
Trang 24Reorder Example
Demand = 10,000 yards/year
Store open 311 days/year
Daily demand = 10,000 / 311 = 32.154 yards/day
Lead time = L = 10 days
R = d*L = (32.154)(10) = 321.54 yards
Trang 25Safety Stock
inventory during lead time
available during lead time will meet demand
Trang 26Variable Demand with a Reorder Point
Trang 27Reorder Point with a Safety Stock
Trang 28Copyright 2006 John Wiley & Sons, Inc 12-28
Reorder Point With
d= the standard deviation of daily demand
z= number of standard deviations
corresponding to the service level probability
zd L= safety stock
Trang 29Reorder Point for a Service Level
Trang 30Reorder Point for Variable Demand
Trang 31Order Quantity for a
Periodic Inventory System
where
Trang 32Fixed-Period Model with Variable Demand