TR7700 SIII plus hardware en v1 0 20150113

Test Research, Inc.1.4 Rear View Figure 4: The Rear View of TR7700 SIII Plus Mains Power Socket Left Rear Fans Breaker Rear Door Network Port Emergency Stop Rear Cover... B0~S1 represen

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TR7700 SIII Plus Series User Guide – Hardware

TR7700 SIII Plus Automated Optical Inspection System

User Guide – Hardware

Original Instructions

Copyright © 2015 Test Research, Inc All rights reserved

This document may be printed or photocopied only by customers or authorized agents of Test Research, Inc (TRI) for sole use by their employees working with TRI test systems Any other use of this document must be approved by TRI

The following are trademarks or registered trademarks of Test Research,

Inc

The absence of a product or service name or logo from this list does not

constitute a waiver of TRI’s trademark or other intellectual property rights

concerning that name or logo

All other trademarks and trade names are the property of their owners

Specifications and software are subject to change without notice TRI will make all best efforts to let existing customers know of any product upgrade, change or phase-out

For any comments/corrections to this guide, please address them to –

sales@tri.com.tw

with “TR7700 SIII Plus Series User Guide – Hardware” in the Subject field

www.tri.com.tw

WARNING: Risk of electric shock and mechanical injury Only fully

trained persons should be allowed to take part in the installation

process

WARNING: Do not reach in the machine when it is operating

WARNING: When TRI created the test system software CD, it contained

no known viruses The software on the TRI CD was checked by the

latest anti-virus software before being copied to the disk Customers should use a good, up-to-date virus checker on this TRI software, and any other file you import from an outside source before using the

software Please also ensure your virus checker’s data files are up to date

Table of Contents

1 INTRODUCTION OF MACHINE 1

1.1 Front View 1

1.2 Left View 2

1.3 Right View 3

1.4 Rear View 4

1.5 Interior of Front Cover 5

2 CONTROL PANEL 7 3 FUNCTIONAL SETTINGS _ 9 3.1 PLC Interface Description 9

3.1.1 Control 9

3.1.2 Lane Width 18

4 CONVEYOR _ 20 4.1 Structures & Functions 20

4.2 Sensor Adjustment and Replacement 21

4.3 Unloader and Loader Connections 22

4.3.1 Unloader Connection Link 23

4.3.2 Loader Connection Link 24

5 ELECTRIC PANEL _ 25 5.1 Structures & Functions 25

5.1.1 Interior Allocation of Front Door 25

5.1.2 Interior Allocation of Rear Door 26

6 APPENDIX 28 6.1 XY Stage Servo Motor Drivers Error Code Table 28

6.2 IP Connection of PLC 31

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Table of Figures

Figure 1: The Front View of TR7700 SIII Plus 1

Figure 2: The Left View of TR7700 SIII Plus 2

Figure 3: The Right View of TR7700 SIII Plus 3

Figure 4: The Rear View of TR7700 SIII Plus 4

Figure 5: Interior of the Front Cover 5

Figure 1: TR7700 SIII Plus Operating & Storage Environment 6

Figure 2: TR7700 SIII Plus Control Panel 7

Figure 3: PLC Control Ribbon 9

Figure 4: PLC Interface 9

Figure 5: PLC Control Ribbon 10

Figure 6: Signal Tower and Buzzer Settings 10

Figure 7: I/O Monitor 10

Figure 8: PLC Pages – Barcode Settings 11

Figure 9: PLC Pages–Light and Buzzer Diagnostic 12

Figure 10: PLC Pages–Light and Buzzer Diagnostic 13

Figure 11: PLC Pages–Board In and Board Out 14

Figure 12: PLC Pages–Operation Mode 15

Figure 13: PLC Pages–Conveyor 16

Figure 14: PLC Pages–PC_PLC IO Diagnostic 16

Figure 15: PLC Pages–Control Center 17

Figure 16: PLC Pages–General Settings 17

Figure 17: Conveyor Setting 18

Figure 18: Manual Board Width Adjustment Calculation Message 19

Figure 19: Adjusting the Feeding Belt Wheel 20

Figure 20: Sensor Adjustment 21

Figure 21: SMEMA to SMEMA Connection Cable 22

Figure 22: SMEMA to Color Lines Connection Cable 22

Figure 23: I/O Port Position 23

Figure 24: Diagrammatic Sketch of Loader and Loader Ports 23

Figure 25: SMEMA Standard Signal Connection Diagram 24

Figure 26: Front Door Allocation 25

Figure 27: Rear Door Allocation 26

Figure 28: Air Pressure Regulator 27

Figure 29: PLC IP Setting 31

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Front Door Lock

Control Panel

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1.3 Right View

Figure 3: The Right View of TR7700 SIII Plus

Maintenance Openings

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1.4 Rear View

Figure 4: The Rear View of TR7700 SIII Plus

Mains Power Socket Left Rear Fans

Breaker Rear Door

Network Port

Emergency Stop Rear

Cover

1.5 Interior of Front Cover

Figure 5: Interior of the Front Cover

Optical System

Conveyor Width Adjustment Wheel

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TR7700 SIII Plus Operating & Storage Environment are shown as below:

Ambient Temperature: 0~40°C (32-104°F) -40~66°C (-40~151°F)

Max Temperature

non-condensing Up to 95% non-condensing

Max Wet Bulb

2 C ONTROL P ANEL

This panel allows users to load a board or eject a board without opening the main program

Figure 2: TR7700 SIII Plus Control Panel

 Bypass: Use the original key to enable or disable the bypass mode

 Start: Press to send the test board in

 Reset: Press to send the test board out

3 F UNCTIONAL S ETTINGS

This chapter provides the guide of use of functional settings such as PLC and barcode

3.1 PLC Interface Description

3.1.1 Control

Click “Control” under “System” toolbar to enter the PLC interface

Figure 3: PLC Control Ribbon

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Figure 5: PLC Control Ribbon

 Start inspection: Start the inspection process

 Reset Send the board out when the system stop inspection

 Alarm reset: Reset the system when signal tower alarms

 Setup status lighting tower and buzzer: Enter to signal tower and buzzer settings

Figure 6: Signal Tower and Buzzer Settings

 I/O monitor

Check current machine and sensor status

Figure 7: I/O Monitor

Machine

actions

Set signal tower light

Enable buzzer

 PLC pages – barcode settings

Figure 8: PLC Pages – Barcode Settings

 Barcode position: Set the barcode position ~B0 represents the barcode reader is set up on the conveyor outside the AOI machine B0~S1 represents the barcode reader is set up between the board in position and the sensor 1 S1~S3 represents the barcode reader is set up between the sensor 1 and the sensor 3

 Do not send board in when barcode fail: when board reaches B0 or S1 (based on the barcode position), the system will receive the signal from barcode reader If the decode process is failed, the system will not send the board in to inspect

 Static barcode read mode: Enable to read the barcode when the board is stopped

in the barcode reader position

 Barcode timeout timer: Set the timeout for static barcode read mode

 PLC pages – light and buzzer diagnostic

Check the box before the light to make sure the light works properly

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Figure 9: PLC Pages–Light and Buzzer Diagnostic

 PLC pages – I/O diagnostics

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 Send board request signal to unloader: Set a shortage signal of port 2(Black and green cables) and request the board from unloader

 Send board out signal to loader: Check if the port 2(Black and green cables) is shortage and then send the board out to the loader

 Send inspection result to loader: Send a failed signal to the loader You can connect red and blue cables to check the good board or bad board

 Clockwise rotation: Rotate the feed belt in clockwise for test

 Support pin (pneumatic): Check if the support pin works properly It only works when the support pin device has been installed and support pin function box is checked in [General settings] page

 Clamp: Input a test count to check if the clamp works properly

 PLC pages – Board in/out direction:

Select a board in or board out direction

Figure 11: PLC Pages–Board In and Board Out

 PLC pages – Operation mode:

Figure 12: PLC Pages–Operation Mode

 Inline mode: It is used for general production situation The further settings are

bypass mode and sampling mode

 Bypass mode: The system will not inspect any board and works as a conveyor

 Sampling test mode: bypass count: Set the bypass board count

 Sampling test mode: sample count: Set the sample board count

 Burn-in test mode: The system will inspect the same board continuously The

direction only can choose left in left out or right in right out



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Figure 14: PLC Pages–PC_PLC IO Diagnostic

 Bardoe read ok: Send “Pass” signal when decode process is succesful

 Clear board-in ready signal: Clear the board-in ready signal

 Send board out: Send the board out of the AOI machine

 PLC pages – Control center:

Figure 15: PLC Pages–Control Center

 Enable control center: The control center allows one repair station to review

multiple test results When the test result is “Pass” in the repair station, the board will be sent to the unloader If the test result is “Fail”, the board will be sent to

magazine (optional device)

 Enable buffer conveyor: If there is an unloader behind the AOI, please check to

enable the buffer function

 PLC pages – General settings:

Figure 16: PLC Pages–General Settings

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3.1.2 Lane Width

Figure 17: Conveyor Setting

 Measurement: Select a measurement unit

 Project information: Displays the saved board width in the project

− Conveyor tolerance: Set the tolerance between the real board size and

 Manual: Enable to adjust the board width manually After checking the box, you can use board width adjustment wheel to adjust the board width manually After you complete the adjustment process and click [OK], the camera will move and calculate the current board width by lane marks on the frame 1 and frame 2 During the calculation, a message will appear as figure below

Figure 18: Manual Board Width Adjustment Calculation Message

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4 C ONVEYOR

4.1 Structures & Functions

The function of the conveyor is to transport the test board For long term operation, the feeding belt probably will drop off the wheels So, it is recommended to check if the belt is located on the wheels before running the conveyor

If users want to replace a new feeding belt, loosen the wheel indicated in the figure below and take the belt away Then, put a new belt on the wheel and adjust the wheel position to optimize the conveyor operation

Figure 19: Adjusting the Feeding Belt Wheel

Adjust the wheel

position to optimize

the conveyor

operation

4.2 Sensor Adjustment and Replacement

1) Sensor 1 and Sensor 4(Board In and Board Out Control): Use a Philips screw driver to adjust the sensitivity of the sensor Generally, when a board is above the sensor, the indicate light on the sensor will turn on Otherwise, the indicate light will turn off in the normal situation So, users have to find out the best position of the screw by rotating the screw driver slightly

2) Sensor 2 and Sensor 3 (Board Deceleration and Board Stop Control): Use the same approach as description above to adjust the sensor

3) Sensor 5 and Sensor 6 (Front and Rear Board Clamping Control): Use the same

approach as description above to adjust the sensor

4) Replacement Procedure: When the sensor does not work, try to adjust the sensor

sensitivity first If it still does not work, just replace a new sensor directly instead of

repairing it The replacement method is, pull out the connection cable and take away the broken sensor first, then, replace a new sensor and adjust the sensor sensitivity

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4.3 Unloader and Loader Connections

There are an input and an output port behind the AOI They are nearby the power supply The top one is the input port and is designed to connect to the unloader Also, the button one

is the output port and is designed to connect to the loader

There are two kind connection cables: SMEMA to SMEMA or SMEMA to color lines as figures below Only SMEMA to color connections cable needs to read the following sections

Figure 21: SMEMA to SMEMA Connection Cable

Figure 22: SMEMA to Color Lines Connection Cable

4.3.1 Unloader Connection Link

PORT1 – UP LINE Y104 Black (1) / Green (2) Ready

X8A Red (3) / Blue (4) Board Available

X8B Yellow (5) / White (6) Spare The input port is designed to connect to the cable which consists of three different type cords, Y104 (black/green), X8A (red/blue), and X8B (yellow/white) The function of Y104 is to

deliver a board request signal to the unloader Both X8A and X8B are reserved ports for

input signal Normally, users only need to connect Y104 (black/green) to the unloader (TRI AOI follows the SMEMA standards If the unloader uses the different standards, please

contact the unloader vendor in order to solve the connection problems.)

Figure 23: I/O Port Position

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4.3.2 Loader Connection Link

PORT2 – DOWN LINE X98 Black (1) / Green (2) Ready

Y106 Red (3) / Blue (4) Board Available

Y105 Yellow (5) / White (6) OK: Short; NG: Open The output port is designed to connect to the cable which consists of three different type cords, X98 (black/green), Y106 (red/blue), and Y105 (yellow/white) The function of X98 is to receive a board request signal from the loader The function of Y106 is to deliver a board out signal to the loader Moreover, the function of Y105 is to deliver a board test result signal (Pass) to the loader (TRI AOI follows the SMEMA standards If the loader uses the different standards, please contact the loader vendor in order to solve the connection problems The SMEMA standard signal connection diagram is shown below:

Figure 25: SMEMA Standard Signal Connection Diagram

Remark: All the connections above are dry contacts (No current)

5 E LECTRIC P ANEL

5.1 Structures & Functions

5.1.1 Interior Allocation of Front Door

The front door allocation is shown as figure below

Figure 26: Front Door Allocation

Lighting Control Box

Main PC

Power Supply

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5.1.2 Interior Allocation of Rear Door

The front door allocation is shown as figure below

Figure 27: Rear Door Allocation

5.1.2.1 Air Pressure Regulator

Figure 28: Air Pressure Regulator

Blow module is designed to remove the heat vapor from the board after the reflow oven (For post-reflow AOI use)

Air Pressure Regulator (Left):

provides air for clamping

Air Pressure Regulator (Right):

provides air for blow module

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6 A PPENDIX

6.1 XY Stage Servo Motor Drivers Error Code Table

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6.2 IP Connection of PLC

In default setting, PLC and the main PC connect through enthernet card Therefore, when you click [System]> [Control Setting] but the system cannot work, please check the LNC IP settings in [Control Panel]> [Network and Internet]> [Network and Sharing Center] The

correct setting in Internet Protocol Version 4 should be same as figure below

Figure 29: PLC IP Setting