dự án cơ khí Mini Project.......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
Trang 1RESEARCH AND INNOVATE THE PLATEN
SH MANUFACTURING PROCESS
Date: Dec 7_ 2016
Trang 2Mini Project Description
Period
As-is
(Issue)
Participant
Target
Schedule
Subject
• Nov 14 ~ Dec 15, 2016
• Reseach and innovate the Platen SH manufaturing processs
• Understand platen SH manufacturing process
• Find out to innovate the manufacturing process
• Leader: (Intern)
• Member: Phan Hoang Khanh
Le Cong Tinh
• Support: Nguyen Cong Hiep ( Mentor )
1 Learn about Boiler, look for a topic
2 Planing, work assignment
3 Implementing
4 Complete the topic
• Welding Tip-membrane
• Assemble Sleeve
• Heat-constriction of material after welding
Trang 3Văn bản của bạn.
WHAT IS
PLATEN
SH?
.
Contents 01
Nội dung 03
Văn bản của bạn.
Contents 02 Contents 03
INNOVATE METHOD
Contents 04
ISSUES.
MANUFACTURING PROCESS
.
Welding tip membrane
Assembly Sleeve
Design support beam
Jig for assemble Sleeve
Miss position
Change m.n.f process
TOPIC CONTENTS
ISSUES 1 ISSUES 2 ISSUES 3 I.M 1 I.M 2 I.M 3
Trang 4RESEACH ABOUT PLATEN SH
• A kind of
coils
• Put at first
place of
heat air
• Stand
highest
temperatur
e
WHAT IS
PLATEN
SH?
PLATEN SH
Trang 5RESEACH ABOUT PLATEN SH
5
SLEEVE
DETAIL
Trang 6MANUFACTURING PROCESS
Trang 7ISSUE ON MANUFACTURE
7
1 Marking to assemble
Sleeve
2 Curvature after welding tip-membrane
3 Miss position because of heat-constriction
- Waste of time
- Incorrect
Reason: Material is softer at hight temperature, and the constriction when it get cold down
Reason: The heat-constriction when material get cold down
Trang 8INNOVATION METHOD
1 JIG FOR ASSEMBLE SLEEVE
Trang 9INNOVATION METHOD
9
1 JIG FOR ASSEMBLE SLEEVE
Clear size error
1
Save 1 MH / set 24MH/unit
2
Shorten the work progress
3
More professional
4
Trang 10INNOVATION METHOD
10
2 DESIGN SUPPORT BEAM FOR WELDING TIP MEMBRANE
Trang 11INNOVATION METHOD
11
Reduce curvature after welding
2 DESIGN SUPPORT BEAM FOR WELDING TIP MEMBRANE
More favorable to workers
Trang 12INNOVATION METHOD
PRESENT
INNOVATION METHOD
3 INNOVATE THE MANUFACTURING PROCESS
Trang 13INNOVATION METHOD
3 INNOVATE THE MANUFACTURING PROCESS
13
01 02 03
More accurate product
1 set: before: 4 workers x 4 days after: 3 workers x 2.5 days Save 80,75 MH/set 1938 MH/unit
Shorten the work progress
Trang 14THE END
14
THANK YOU FOR WATCHING