Finishing process improves the physical properties of fabric like feel, softness, tensile strength, elongation, G.S.M, dia, shrinkage, spirality, twisting, and insulation properties...
Trang 1Effect of finishing on Knit Fabrics
Effect of finishing on Knit Fabrics 1
Trang 2 Textile finishing is a term commonly applied to different
processes that the textile materials undergo after pretreatments, dyeing or printing for final embellishments to enhance their attractiveness and sale apparels well as for comfort and usefulness
Finishing process improves the physical properties of fabric like feel, softness, tensile strength, elongation, G.S.M, dia, shrinkage, spirality, twisting, and insulation properties
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 2
Trang 3on the following:
• Nature of the fabric, i.e chemical composition, state, weave,
etc This determines the appearance, i.e transparences, luster, fullness, weight, whiteness, etc
• The physical properties of the fabric, i.e feel, softness,
stiffness, tensile strength, elongation, shrinkage property, insulation etc
• The end-use of the material i.e non-shrinking, non-creasing,
stiffening etc
• Receptivity of the fabric to various finishing operations, i.e
water-proofing, flame-proofing, rot-proofing etc
• Susceptibility to chemical modifications.
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Trang 4Finishing treatments are basically
meant to give the textile material
certain desirable properties like:
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 4
Trang 6Classification of Finishes
•Aesthetic finishes:
•Functional finishes
•Mechanical finishes (Dry finishes)
•Chemical finishes (Wet finishes)
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Trang 7Finishes can also be classified by their degree of
Trang 8Controling parameter of finishing
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 8
• Dia of the fabric
• GSM of the fabric
• Shrinkage of the fabric
• Weight loss or gain
• Tension control
• Temparature of different stage
• Spirality control etc.
• Color fastness of the fabric etc.
Trang 9Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
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Trang 10Finishing process
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Trang 12Formula of shrinkage % measurement:
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Finishing terms
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= Before Wash Length After Wash Length ×
Length Wise Shrinkage % 100
Before Wash Length
−
= Before Wash Width After Wash Width ×
Width Wise Shrinkage % 100
Before Wash Width
Trang 14Finishing terms
Color fastness:
The stability of color or its fastness is one of the
customers Colour fastness of dyed goods means the resistance power of dyed goods against any hazards.
The color textiles show different resistance power to different agencies such as light, wash, rubbing, perspiration, water, bleach, acid, alkali etc
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Trang 15 If water remove from fabric is very much percentage than fabric surface show crease mark, this fault can’t be remove.
If length wise run the fabric then 20% shrinkage occurs
If breakdown occur of de-twister than puckering occurs
If twist problem occur than it effect on knit garments
If do not take proper ballooning than folding mark occurs
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Trang 16Effect of Hydro and Dewatering
If squeeze roller/padder pressure is high than fabric surface show pressure mark
If over feed dia of delivery side is not perfect than length
wise shrinkage occurs
If dia increase than become poor shrinkage properties
Dia increase in this stage because it helps to better work for dryer & slitting
Dia mark also occurs in this stage
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Trang 17Effect of slitting
and if dia is greater than basket than GSM problem occurs.
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Trang 18Effect of Stentering
Over feed tension is very important for this stage
If over feed decrease than length increase
More over feed give in white fabric
If need light shade of the fabric than increase padder
pressure
If need dark shade of the fabric than temperature increase 20˚C
For Lycra heat setting temperature need (190-200) ˚C
If half feeder Lycra fabric than increase speed and decrease temp
If full feeder Lycra fabric temp need 200˚C
Heat setting takes for width fixed of Lycra fabric
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Trang 19Effect of Compacting
Many textile manufacturers have, and still do, rely on compaction as a means of shrinkage control Compaction is a method whereby the course loops are compressed upon themselves Different machines incorporate a variety of techniques to accomplish this There are basically two classifications of compaction: heated rolls and shoe units or belt shrinking units Both methods rely on speed differential and their patented compaction zones to accomplish the compaction Tubular and open-width systems are available The fabric is steamed to add moisture and then introduced to the compacting zone The compaction mechanism, along with heat and moisture, forces the length stitches (courses) to be compacted
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
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Trang 20Results and discussion
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For finding the effect of finishing on knit fabric some experiment are done on different types of knit fabric.
Trang 21and single jersey lycra fabric
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GSM
Trang 22Compare the Variation of GSM for 1×1 rib
fabric and Interlock fabric
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
Trang 23fabric and Pique
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
GSM
Trang 24Compare the shrinkage % change for Single
jersey and single jersey lycra fabric
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
Width%
Length%
Trang 25rib fabric and Interlock fabric
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
Length%
Width%
Trang 26Compare the shrinkage % of fleece
fabric and Pique
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
length%
width%
Trang 27single jersey lycra fabric
single jersey lycra fabric
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
Trang 28Spirality % change for 1×1 rib fabric
and Interlock fabric
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
Spirality%
Trang 29Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 29
Dyeing Slitting Stentering Compacting
spirality%
Trang 30Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 30
Trang 31• http://www.thesmarttime.com
• Books of Finishing ,By-Petro Bellini,Ferruccio Bonetti
• Lecture sheet of Dr Zulhash Uddin
• Experimental data from Paddma poly cotton knit fabrics
Ltd
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Trang 32Acknowledgement
We would like to express many thanks to our
very good opportunity for presenting ourselves We also thanks our parents who encouraged us every step of our life Lastly thanks all of you who are give kind attention for this presentation ceremony
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Trang 33Thank you ALL for your Attention
Dhaka,15.05.2011 Effect of finishing on Knit Fabrics