Tổng hợp dao Tiện CNC

Giáo trình CNC nâng cao dàng cho hệ Sinumeric 840 , trên máy hãng EMCO và được mô phỏng trên phần mềm gia công Emco WinNC, đã được dịch và soạn thảo đầu đủ , với đầy đủ các lệnh và các ví dụ .Có ảnh hưởng dẫn đầy đủ , được Học Viện Kỹ Thuật Quân Sự và Hàng Không chỉnh sữa.

Trang 1

(16) (16,22) (16,22) (16,22) (16,22) (16,22) (16,22)

TNMA TNGA TNGG

PTGNR/L1010E11 1212F11 2020K16 2525M16 3225P22

TNMA TNMM TNGA TNGG

17 22 22 28

12 20 32 32

LLSTN32 (LLSTN33) LLSTN32 (LLSTN33) LLSTN32 (LLSTN33)

LLSTN42 LLSTN53

LLP13 (LLP23) LLP13 (LLP23) LLP13 (LLP23)

LLP14 LLP15

LLCL12S LLCL13 LLCL13 LLCL14

LLCS105 LLCS106 LLCS206 LLCS108

HKY20R HKY25R HKY25R HKY30R

LLH3 LLH3 LLH4

H 1 B 1 L 2 H 2 F 1

HKY25R HKY40R

UE6110 UE6110 UE6110

NX3035 260 370

260 440

210 355

MS SH

MP FH MS SY

R/L-F MA

GH

(16) (16) (16) (16) (16) (16) (16)

TNMA TNGA TNGG

LLP23 LLP23 DCK2211 DCK2211 DCS2 DCS2 DC0520T DC0520T LLH3 LLH3

TNMA TNMM TNGA TNGG

12 16 20 25

80 100 125 150

11.5 15.5 19.5 24.5

16 20 25 32

H 1 B L 1 H 2 F 1

P221US P332US EST32 P323WS EST32 P333WS EST32 P334WS EST43 P434W

KY25 KY40 KY40 KY40

ER2 ER3 ER3 ER4

TKY15F TKY15F

UE6110 UE6110 UE6110

NX3035 260 370

260 440

210 355

MS SH

MP FH MS SY

R/L-F MA

GH

ETGNR/L1212 1616H32 2020K32W 2525M33W

a How this section page is organized

Organized according to turning insert shape.

(Refer to the index on the next page.)

PRODUCT STANDARDS indicates order numbers, stock status (per right/left hand), applicable inserts, dimensions, and spare parts.

a To Order : Please specify

LEGEND FOR STOCK STATUS MARK

is shown on the left hand page of each double-page spread.

REFERENCE PAGE FOR APPLICABLE INSERTS indicates reference pages giving details of inserts that are applicable to the product.

PAGE REFERENCE

· SPARE PARTS

· TECHNICAL DATA indicates reference pages, including the above, on the right hand page of each double-page spread.

TYPE OF TOOL HOLDER indicates the first four letters of the order number,

as well as cutting applications.

TITLE OF PRODUCT BY INSERT TYPE PRODUCT SECTION

FIGURE SHOWING THE TOOLING APPLICATION uses illustrations and arrows to depict the available machining applications such as external turning, copying, facing, and chamfering together with cutting edge lead angles.

GEOMETRY CHIP BREAKER BY CUTTING APPLICATION

z

zorder number and hand of tool (right/left).

RECOMMENDED CUTTING CONDITIONS for each work material classification, indicates recommended cutting conditions according to the ISO categories for cutting grades, P, M, and K.

OF EXTERNAL TURNING TOOLS

Right hand tool holder shown.

Order Number Stock Insert Number Dimensions (mm)

* 1 Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS206=2.2, LLCS108=3.3, LLCS508=3.3

* 2 Please use shim no LLSTN33 and shim pin no LLP23 with 3.18mm thick inserts When using 3.18mm thick inserts, shim and shim pin should be ordered separately.

RECOMMENDED CUTTING CONDITIONS

Work Material Cutting Mode Breaker Grade Cutting Speed

(m/min) Work Material Cutting Mode Breaker Grade Cutting Speed

(m/min)

Standard

Finish Light Medium Finish Light Medium

PTGN type inserts MTJN type inserts

Medium to Semi-Heavy

: Inventory maintained in Japan.

a a a a

ML

DOUBLE CLAMP type

type

DTGN type inserts ETGN type inserts

Shim Lock Pin Stop Ring Spanner

Medium Stainless G Class CBN

Light Medium Medium

External turning

Right hand tool holder shown.

* 1 Clamp Torque (N • m) : DC0520T=3.5

* 2 Please use shim no LLSTN33 with 3.18mm thick inserts When using 3.18mm thick inserts, shim should be ordered separately.

Shim Shim Pin ClampSpring ClampWrench Punch

Work Material Cutting Mode Breaker Grade Cutting Speed

(m/min) Work Material Cutting Mode Breaker Grade Cutting Speed

(m/min)

Standard

Finish Light Medium Finish Light Medium

*

* ETGNR/L 2525M43W

Gray Cast Iron

( < 350MPa)

CBN & PCD inserts

a a a a

Trang 2

A201 A204 A226 A205 A210 A227 A208 A227 A196 A198 A207 A212 A214 A213 A215 A203 A209 A210 A207 A211 A197 A200

A202 A208 A206 A211 A197 A196 A199 A198 A218 A218 A200 A203 A204 A202 A201 A209 A206 A212 A214 A213 A215 A231

A232 A216 A217 A228 A217 A228 A219 A219 A220 A221 A229 A221 A229 A222 A230 A223 A222 A224 A233 A233

CSBN CSDN CSDP CSKN CTFN CTFP CTGN CTGP DCLN DDJN DTGN DVJN DVPN DVVN DWLN ESSN ETEN ETFN ETGN ETXN MCLN MSBN

MSSN MTEN MTJN MTQN PCBN PCLN PDHN PDJN PRDC PRGC PSBN PSDN PSKN PSSN PSTN PTFN PTGN PVJN PVPN PVVN PWLN RRSD

RRSN SCLC SDJC SDJE SDNC SDNE SRDC SRGC SSSC STFC STFE STGC STGE SVJC SVJD SVPC SVVC SXZC TLHN TLHR

A188 A192 A194

A196 A198 A200 A206 A212 A215 A216 A217 A218 A220 A221 A222 A224 A226 A227

A228 A229 A230

A231 A232 A233

CLASSIFICATION

IDENTIFICATION

METHOD OF HOLDING

STANDARD HOLDERS CN ppINSERTS TOOL HOLDERS

DN ppINSERTS TOOL HOLDERS

SN ppINSERTS TOOL HOLDERS

TN ppINSERTS TOOL HOLDERS

VN ppINSERTS TOOL HOLDERS

WN ppINSERTS TOOL HOLDERS

CC ppINSERTS TOOL HOLDERS

DC ppINSERTS TOOL HOLDERS

RC ppINSERTS TOOL HOLDERS

SC ppINSERTS TOOL HOLDERS

TC ppINSERTS TOOL HOLDERS

VC ppINSERTS TOOL HOLDERS

XC ppINSERTS TOOL HOLDERS

SP ppINSERTS TOOL HOLDERS

TP ppINSERTS TOOL HOLDERS

aAL HOLDER DE ppINSERTS TOOL HOLDERS

TE ppINSERTS TOOL HOLDERS

VD ppINSERTS TOOL HOLDERS

aROTARY HOLDER RD ppINSERTS TOOL HOLDERS

RN ppINSERTS TOOL HOLDERS

TL HOLDER

EXTERNAL TURNING TOOLS

TURNING TOOLS

Trang 3

PWLN PCLN

A196 A215

A215 A196

A217 A222 A217 A222 A221

SDJC SVJC SDNC SVVC STGC MTJN

DTGN PDJN PTGN

A206

A207

A206 A198

Double clamp holder type.

Holds inserts securely.

Suitable for heavy cutting.

Negative insert.

CLASSIFICATION

Tool Holder

10 12 16 20 25 32 32

x x x x x x x

10 12 16 20 25 25 32

70 80 100 125 150 170 170

8 10 12 16 20 25

x x x x x x

60 70 80 100 125 150

16 20 25 32

x x x x

16 20 25 25

100 125 150 170

20 25 32

x x x

20 25 25

125 150 170

FeaturesShank Size(H x W x L)

Screw-on type.

Miniature holder with 7°positive insert.

Double clamp holder type.

Simple insert exchange.

Economical negative insert.

New double clamp type.

Holds inserts securely.

Excellent cutting edge tolerance.

Economical negative insert

Small insert series.

Lever lock type.

ISO standard.

Various holder shapes.

Suitable for light to heavy cutting.

External Turning,Facing

External Turning,Copying

ExternalTurning

12 16 20 25

x x x x

12 16 20 25

80 100 125 150

Cam lock type.

a a

a a a

a a a a a

a a

Trang 4

A199 A209

A204 A202

A203 A201

A200 A197

Trang 5

SDNE STGE

A213 A212

'=62°30' 72°30' '=93°

ExternalTurning

a a a

a a

a

a a

a a a

a a a a

20 25 x x x x 20 25 125 150

16 20 25

x x x

16 20 25

100 125 150

16 20 25

x x x

16 20 25

100 125 150

20 25 32

x x x

20 25 25

125 150 170

Pin lock type.

35°rhombic shape insert.

Suitable for recessing.

Clamp-on Type.

Positive insert series.

Negative insert series.

Screw-on type.

20° positive insert.

(35° rhombic shape insert is 15°) High rake and good sharpness.

Taper lock type.

Excellent finished surface with round shape insert.

8 10 12 16

x x x x

125 125 150 150

Screw-on type.

Tools to be equipped on gang type tool posts.

Miniature holder with 7°positive insert.

8 10 12 16

10 10 12 16

x x x x

120 120 120 120

Screw-on type.

Tools to be equipped on gang type tool posts.

High rigidity due to designing of vertical insert (BTA/CTB type) Back machining.

(BTA/CTB type)

Profile Holder a

a a

Screw-on type.

25°rhombic shape insert.

Possible to machine a face relief with up to 60º inclination.

25 x 25 x 150

Trang 6

CTFN CSKN

CSDP CSDN

A227

A214

A210 A205

A226 A204

A247 A246

A245

BTVH CTBH

Trang 7

E N C

N

8 10 12 16 20 25 32

8 10 12 16 20 25 32

L R

D R S T

S Q N

T V P

V

Z

W X

D E F H K M P Q R

60 70 80 100 125 150 170 180 200

6.00 6.35 7.94 8.00 9.525 10.00 12.00 12.70 15.875 16.00 19.05 20.00 25.00 25.40 32.00

06

08 09

12 15 19

25

10 12

16 20 25

32

06

09

12 16 19

– – – – – –

–

– –

– – –

–

– – –

– – – – – – – –

– – – –

– –

– – – – – – – – – – – –

– – – –

– – – – – – –

11 13 16

22 27

LL Type, Double Clamp Type, WP Type,

SP Type, Profile Holder, AL Type

xInsert Shape

Double Clamp Type

Lever Lock Type Screw-on Type

cCutting Angle vInsert Clearance bHand of Tool mTool Length

(mm)

,Cutting Edge Length (mm)

zClamp Structure

90°With Offset 45°Neutral

Right Hand Left Hand Neutral

7°Positive Negative 20°Positive

Rhombic 80°

Rhombic 55°

Rhombic 35°

Round Square Triangular

90°Without Offset

Inscribed Circle

Insert Shape Square Triangular RoundRhombic80° Rhombic55° Rhombic35°

Trang 8

6.35 9.525 9.525 12.70

3.18 3.18 4.76 4.76

12 16 20 25

F H K M

12 16 20 25

80 100 125 150

A N

B P

N L R

D E F G K S T X

S T C

Square Triangular

cCutting Angle vInsert Clearance bHand of Tool mTool Length

Left Hand Neutral

Symbol

Insert Size Diameter

of Inscribed Circle Thickness

90°With Offset 45°Neutral

Trang 9

x

bcv

z

x

cv

b

n

vcx

zz

c

b

c

vn

z

xb

zClamp ScrewxLevercShimvShim PinbInsert

zShimxShim PincClamp ScrewvClamp BridgebInsert

zShimxShim PincPlatevSpringbClamp BridgenClamp ScrewmInsert

Trang 10

v

vc

c

vxz

zx

zxb

v

n

c

bzx

b

cvx

zx

bc

vz

z

cx

vb

zLock PinxShimcStop RingvLock ScrewbInsert

zInsertxClamp Screw

zInsertxClamp Screw (1)cSpring

vClamp BridgebClamp Screw (2)

zShimxShim PincClamp ScrewvClamp BridgebInsertnBreaker Piece

Trang 11

LLCL13LLCL13LLCL13LLCL14LLCL14LLCL14LLCL25LLCL16

LLP13LLP13LLP13LLP14LLP14LLP14LLP15LLP16

HKY25RHKY25RHKY25RHKY30RHKY30RHKY30RHKY30RHKY40R

LLH3LLH3LLH3LLH4LLH4LLH4

2222222828283240

1620252025323232

2025322532324040

100125150125150170170170

1620252025253232

1620252025323232

PCLNR/L1616H09

2020K09 2525M09 2020K12 2525M12 3225P12 3232P16 3232P19

LLH3LLH3LLH3LLH4LLH4LLH4

TKY15FTKY15FTKY15FTKY20FTKY20FTKY20F

DC0520TDC0520TDC0520TDC0621TDC0621TDC0621T

DCS2DCS2DCS2DCS1DCS1DCS1

DCK2211DCK2211DCK2211DCK2613DCK2613DCK2613

LLP23LLP23LLP23LLP14LLP14LLP14

LLSCN42LLSCN42LLSCN42

LLSCN3T3 LLSCN3T3 LLSCN3T3

(LLSCN33) (LLSCN33) (LLSCN33)

DCLNR/L1616H09

2020K09 2525M09 2020K12 2525M12 3225P12

CNMG

CNMACNMGCNMMCNGG

162025202525

100125150125150170

252525292929

162025202532

202532253232

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

MP

FH SH

MS SY FY

MA

CN

External turning, Facing

Shim ShimPin ClampLever ClampScrew Wrench Punch

Shim ShimPin ClampBridge Spring ClampScrew Wrench Punch

Standard Flat Top

FinishLightMediumLightMediumSemi-Heavy

PCLN type inserts

CBN & PCD inserts

TOOL HOLDERS

Trang 12

A058 A062 A059 A062 E001 A142 A144, A172

MP6 MP6

CKW6 CKW6

LS25 LS25

HKY40R HKY40R

MCLNR3232P19

4040R19

HX HV (19) (19) (19) (19)

LLP14LLP14

LLCL14LLCL14

LLCS108LLCS108

HKY30RHKY30R

LLH4LLH4

2025

125150

2825

2025

1722

CNMACNMGCNMMCNGG

PCBNR/L2020K12

2525M12

FH SH MP MH

GH MS (12) (12) (12) (12)

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

Medium

(m/min)

MCLN type inserts

TECHNICAL DATASPARE PARTS

For heavy cutting

a a

Trang 13

A198 A145, A146, A172

LLP14

LLCL24 LLCL24 LLCL24

LLCS108 LLCS108 LLCS108

HKY30R HKY30R HKY30R

LLH4 LLH4 LLH4

LLSDN43 (LLSDN42) LLSDN43 (LLSDN42) LLSDN43 (LLSDN42)

H 1 B L 1 L 2 H 2

R L

DDJNR/L1616H11

2020K11 2525M11 3225P11 2020K15 2525M15 3225P15

LLSDN32LLSDN32LLSDN32LLSDN32

LLSDN43 (LLSDN42) LLSDN43 (LLSDN42) LLSDN43 (LLSDN42)

LLP23LLP23LLP23LLP23LLP24LLP24LLP24

DCK2211DCK2211DCK2211DCK2211DCK2613DCK2613DCK2613

DCS2DCS2DCS2DCS2DCS1DCS1DCS1

DC0520TDC0520TDC0520TDC0520TDC0621TDC0621TDC0621T

TKY15FTKY15FTKY15FTKY15FTKY20FTKY20FTKY20F

LLH3LLH3LLH3LLH3LLH4LLH4LLH4

28282828373737

16202532202532

20253232253232

100125150170125150170

16202532202532

16202525202525

DNMA DNMG DNMM DNGA DNMX DNGG

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

External turning, Copying

Right hand tool holder shown

(m/min)

PDJN type inserts

Trang 14

F001 E001

LLSDN43 (LLSDN42) LLP14 LLCL24 LLCS108 HKY30R

DNMGDNMMDNGADNGG

2525M15 3225P15

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

MP

FH SH

MS SY FY

MA

a a a

PDHN type inserts

(m/min)

CBN & PCD

inserts

a a a

Trang 15

LLSSN33 LLSSN42 LLSSN42 LLSSN53 LLSSN63

PSBNR/L1212F09

1616H09 2020K12 2525M12 2525M15 3232P19

MSSN63MSSN63

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

Medium

PSBN type inserts

MSBN type inserts

(m/min)

For heavy cutting

a a a a a a

Trang 16

E001 A147, A154, A173, A175

R L

a a SNMASNMGSNMMSNGASNGG

LLCL13LLP14 LLCL14LLP14 LLCL14

LLCS106LLCS108LLCS108

HKY25RHKY30RHKY30R

LLH3LLH4LLH4

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

Shim ShimPin Clamp ClampScrew BreakerPiece Wrench

Finish

External turning, Chamfering

CSBN type inserts

PSTN type inserts

(m/min)

Trang 17

LLP23 LLCL13LLP14 LLCL14LLCL14LLCL25LLCL16

LLP14LLP15LLP16

LLCS106LLCS108LLCS108LLCS508LLCS310

HKY25RHKY30RHKY30RHKY30RHKY40R

LLH3LLH4LLH4

a 1906pp

R H 1 B L 1 L 2 H 2 F 1 F 2

2737

44 32 40

44 40 50

170200

32 32

40 40

MSSN63MSSN63

LS25LS25

HKY40RHKY40R

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

MP

FH SH

MS SY FY

MA

a a a a a

LL

MSSN type inserts

PSSN type inserts

External turning, Facing, Chamfering

Right hand tool holder only

Medium

Standard

(m/min)

CBN & PCD inserts

For heavy cutting

(Note) The insert photos are only examples The letters refer to the chip breaker and the dimension refers to the inscribed circle

(Note) When facing or chamfering only and using insert with right or left hand breaker, please use left hand insert for right hand holder and right hand insert for left hand holder.

a a a a a

Trang 18

A069 A073 A147, A173 A069 A073 E001

45°

L 1 H

R L

a a

SNMA SNMG SNMM SNGA SNGG

P321US ER3 KY40 P322US ER3 KY40 P433W ER4 KY40 P434W ER4 KY40

SNMASNMGSNMMSNGASNGG

2022282828

1216202532

10.012.512.5

6.08.0LLSSN42LLSSN42LLSSN42

LLP23LLP14LLP14LLP14

LLCL13LLCL14LLCL14LLCL14

LLCL13S LLCS105

LLCS106LLCS108LLCS108LLCS108

HKY20RHKY25RHKY30RHKY30RHKY30R

LLH3LLH4LLH4LLH4

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

(Note) When facing or chamfering only and using insert with right or left hand breaker, please use left hand insert for right hand

holder and right hand insert for left hand holder.

Dimensions (mm)

ESSN type inserts

PSDN type inserts

Finish

type

(m/min)

CBN & PCD inserts

TECHNICALDATASPARE PARTS

Trang 19

a

SNMNSNGN

CS42

BCP301 CK341

LS1 CBS3D LS2 CBS4D LS3 CBS4D

HKY30R HKY40R HKY40R

LLSSN42LLSSN42

LLCL13LLP14 LLCL14LLP14 LLCL14

LLCS106LLCS108LLCS108

HKY25RHKY30RHKY30R

LLH3LLH4LLH4

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

PSKN type inserts

type

CBN/PCD

(Note) When using insert with right or left hand breaker, please use left hand insert for right hand holder and right hand insert for left hand holder.

(m/min)

Trang 20

E001 A086

HKY40R

SNMN SNGN

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

Facing

Shim ShimPin Clamp ClampScrew BreakerPiece Wrench

CBN/PCD

(m/min)

Carbon Steel

Alloy Steel

(180HB 280HB)

TECHNICAL DATASPARE PARTS

Trang 21

TNMA TNMG TNMM TNGA TNGG

CCP33 CCP33 CCP34

CCK13 CPT13 CCK13 CPT13 CCK14 CPT14

MES2 MES2 MES3

SLCS105 SLCS105 SLCS106

PTGNR/L1010E11

1212F11 1616H16 2020K16 2525M16 2525M22 3225P22 3232P27

TNMATNMGTNMMTNGATNGG

LLP13 (LLP23) LLP13 (LLP23) LLP13 (LLP23)

LLP14LLP14LLP15

LLCL12SLLCL12SLLCL13LLCL13LLCL13LLCL14LLCL14LLCL25

LLCS105LLCS105LLCS106LLCS106LLCS206LLCS108LLCS108LLCS508

HKY20RHKY20RHKY25RHKY25RHKY25RHKY30RHKY30RHKY30R

LLH3LLH3LLH3LLH4LLH4

H 1 B L 1 L 2 H 2 F 1

HKY25R HKY40R HKY25R HKY40R HKY30R HKY40R

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

Finish

Shim ShimPin ClampSide LockPlate Spring ClampScrew Wrench

should be ordered separately

MTJN type inserts

a a a

a a a a a a a a

Trang 22

E001 A074 A079 A074 A079

A148, A149, A173

TNMA TNMG TNMM TNGA TNGG

LLP23 LLP23 LLP23

DCK2211 DCK2211 DCK2211

DCS2 DCS2 DCS2

DC0520T DC0520T DC0520T

LLH3 LLH3 LLH3

12161620202525

80100100125125150150

11.515.515.519.519.524.524.5

16202025253232

H 1 B L 1 H 2 F 1

P221USP322USP332US

ER2ER3ER3ER3ER3ER3ER4

TKY15F TKY15F TKY15F

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

ML

type

DTGN type inserts

ETGN type inserts

*

* ETGNR/L 2525M43W

a a a

Trang 23

10125

150

TNMA TNMG TNGA TNGG

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

MP

FH SH

MS SY FY

R/L-F MA

CT32 (CT33)

Shim ShimPin ClampBridgeSide LockPlate Spring ClampScrew Wrench

CTGN type inserts

a a

Trang 24

11.5 15.5 19.5 24.5 24.5

ETENN1212

1616H33 2020K33W 2525M33W 2525M43W

ER2 ER3 ER3 ER3 ER4

P221US P332US EST32 P333WS EST32 P334WS EST43 P434W

R L

PTFNR/L1616H16

2020K16 2525M16 2525M22

(LLSTN33) LLSTN32 (LLSTN33) LLSTN32 (LLSTN33)

LLSTN42

LLSTN32 LLP13

(LLP23) LLP13 (LLP23) LLP13 (LLP23)

LLP14

LLCL13LLCL13LLCL13LLCL14

LLCS106LLCS106LLCS206LLCS108

HKY25RHKY25RHKY25RHKY30R

LLH3LLH3LLH3LLH4

UE6110

UE6110 NX3035 UE6110

NX3035 NX3035

(Note) When using insert with right or left hand breaker, please use left hand insert for right hand holder and right hand insert for left

hand holder.

separately

ETEN type inserts

PTFN type inserts

a a a a

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