◆ Enzymes don’t make reactions happen ◆ Enzymes don’t get used up, they can be reused ◆ Enzyme can transform ~ 10,000 substrate molecules into product per second Enzymes speed up the bio
Trang 1Trinh Thi Phi Ly
English for Biotechnology
Trang 2INDUSTRIAL ENZYMES
Trang 3Enzymes are biological catalysts in
the form of proteins that catalyze
chemical reactions in the cells of
living organisms
What are enzymes?
◆ Enzymes don’t make reactions happen
◆ Enzymes don’t get used up, they can be reused
◆ Enzyme can transform ~ 10,000 substrate molecules into product per second
Enzymes speed up the biochemical
reactions without being used in the
reaction itself About 1300 enzymes
were found in human cells
Trang 4What are enzymes?
Some enzymes help break large molecules into
smaller pieces that are more easily absorbed by the body Other enzymes help bind two molecules
together to produce a new molecule
Enzymes are highly selective catalysts, meaning that each enzyme only speeds up a specific
reaction .
Enzymology is the study of enzymes, their kinetics, structure, and function, as well as their relation to
each other
Trang 5History of industrial enzymes
✔ Fermentation processes for brewing, baking,
and the production of alcohol, cheese have
been used since prehistoric times
✔ 1833 Payen and Persoz isolated an amylase
complex from germinating barley, this product
converted starch into sugars
✔ 1926 James Sumner discovered enzymes are
a type of protein when identifying urease as a
protein after purification and crystallization
Trang 6History of industrial enzymes
✔ 1950 Novozyme launched the first fermented
enzyme, a bacterial alpha-amylase
✔ The first commercialized enzyme
expressed in a genetically modified organism
was a lipase for detergents
✔ Recombinant DNA technology has brought a
revolution in the development of new
enzymes
Trang 8https://www.transparencymarketresearch.com/enzymes-market.html
Trang 9Enzyme structure
❑ Active site (interactive site): the region of an enzyme where
substrate molecules bind and undergo a chemical reaction
❑ The active site consists of amino acid residues that form
temporary bonds with the substrate
❑ Substrate: a molecule upon which an enzyme acts
Enzyme
Active site
Substrate
Enzyme-substrate complex
Trang 10◆ A cofactor is a non-protein chemical compound that is required for
the protein's biological activity Cofactors are able to execute chemical reactions that cannot be performed by amino acids
◆ The cofactor can be a metal ion, an organic molecule (coenzyme), or
a combination of both
Enzyme structure
Trang 13Enzymes are rigid and
specific for one
particular substrate
Model of Enzyme-Substrate interaction
Enzymes are flexible, the active
site continually reshapes by its
interactions with the substrate until
the time the substrate is completely
bound to it
Trang 14How Enzyme Work
During a chemical reaction, substrates reach a transition state
before they are transformed into products The activation energy
is the energy required to reach the transition state (start a reaction)
Trang 15Enzymes accelerate the rate of chemical reaction by lowering the activation energy
How Enzyme Work
❑ Enzymes bring substrates together, bind substrate tightly and specifically
at the active site
❑ Substrates don’t have to expend energy for moving and binding
Trang 16The characteristics of enzymes
✔ Enzymes possess great catalytic power, transforming
about 100 to 10,000 substrate molecules into product per second and proceeding > 100 times faster than
the uncatalyzed reaction.
✔ The active site of an enzyme has a strong affinity
for a specific substrate
✔ Enzymes remain unchanged during the reaction itself
While the enzyme's amino acid residues may break or form covalent bonds with the substrate, it will typically
reform those bonds, enabling the enzyme to react with more substrates.
Trang 173 Linkage specificity – the enzyme will act on a particular type
of chemical bond regardless of the rest of the molecular
structure.
4 Stereochemical specificity – the enzyme will act on a
particular steric or optical isomer
Trang 18The active sites of enzymes have
some common features
◆ The active site is a three-dimensional cleft or crevice
◆ The active site takes up a small part of the total volume
of an enzyme
◆ Substrates are bound to enzymes by multiple weak
attractions
◆ The specificity of binding depends on the precisely
defined arrangement of atoms in an active site
Trang 19Factors affecting enzyme activity
Trang 20Enzyme inhibitors
◆ An enzyme inhibitor is a molecule that binds
to an enzyme and decreases its activity
◆ Enzyme inhibition can be either irreversible
or reversible
◆ An Irreversible inhibitor inactivates
enzyme by bonding covalently to a particular
group at the active site The inhibitor
dissociates very slowly from it target enzyme
◆ Reversible inhibitors inactivate an enzyme through a
non-covalent, more easily reversed interactions
◆ A reversible inhibitor can dissociate from enzyme
Trang 23Allosteric regulation
❑ The regulation of an enzyme by binding an effector molecule
(regulator/modulator) at allosteric site.
❑ Allosteric enzymes are enzymes which have an additional site for an effector to bind to
Negative allosteric effector
Positive allosteric effector
Trang 25Enzyme inhibitors in medicine
Trang 27Major producers operating in the global
enzymes market
Trang 28EC 2
Transferases
Catalyze the transfer of groups or atoms from one molecule
to another or from one position in a molecule to other positions in the same molecule
Glucosyltran sferase
Amylase Cellulase Lipase, pectinase, protease, phytase,…
EC 4 Lyases Catalyze the addition of groups to double bonds or the
formation of double bonds though the removal of groups
Pectate lyase
Trang 29Catalase (1.11.1.6)
✔ Found in nearly living organisms exposed to oxygen
✔ H2O2 is a harmful byproduct, it must be quickly converted
into others
✔ 1 catalase can convert millions of H2O2 in 1s
✔ Protecting the cell from oxidative damages
Used in food or textile processing to remove H2O2 that is
used for sterilization or bleaching
Trang 30Glucose oxidase (1.1.3.4)
• Catalyze the oxidation of glucose
• Synthesized in several species of fungi ( Aspergillus
which in turn kills bacteria.
◆ Used for determination of free glucose in blood fluids
◆ Found in honey and acts as a natural preservative
◆ Used as an additive due to its oxidizing effects; helps to remove O2from food packaging
◆ Control glucose level in fermentations/bioreactors and food
products
Trang 31β-Amylase (E.C 3.2.1.2) hydrolyzes 1,4-α-D-glycosidic linkages, removing
successive maltose units from the nonreducing of the polysaccharide chain.
Pullulanase (limit dextrinase E.C 3.2.1.41) is a starch-debranching enzyme and hydrolyzes the 1,6-α-D-glycosidic bonds in amylopectin
Trang 32Application of amylases
Trang 34A group of enzymes that hydrolyze β-1,4 linkages in cellulose chains
Trang 36Global market size:
US$ 1500 million (2019) forecast US$ 2320 million
by 2024 with 7.5% CAGR in terms of revenue
Trang 37✔ Peptidases catalyze the breakdown of proteins into smaller
polypeptides or single amino acids
✔ Endopeptidases attack an internal peptide bond, as in trypsin,
chymotrypsin, pepsin, elastase and papain.
✔ Exopeptidases remove the terminal amino acids from the
protein chain Exopeptidases are divided into carboxypeptidases
or aminopeptidases depending on whether they digest proteins
from the carboxy- or amino-terminus
Trang 38Proteases are
well-established ingredients
in most household laundry
detergents
Most of the commercial
detergent proteases are
subtilisins (extracellular serine endo-peptidases)
Trang 39Lipases (E.C 3.1.1.3)
Hydrolyze triglyceride substrates in fats and oils
Improve the removal of fatty stains when used in powder and liquid detergents, special pre-soakers, or other cleaning agents
Trang 40Lipolase was the first commercially
available lipase for
detergents and the first detergent
Trang 41Enzymes for laundry detergents
✔ The most widely used detergent enzymes are
hydrolases, which remove soils consisting of
proteins, lipids, and polysaccharides To help
remove these stains, a number of different
hydrolases are added to detergents
✔ The major classes are proteases, lipases,
amylases, mannanases, cellulases and
pectinases
✔ Proteases were the first of these to be used
extensively in laundering for increasing the
effectiveness of detergents
Trang 42Enzymes for laundry detergents
✔ Some lipases can act as alternatives to current
surfactant technology targeting greasy
lipid-based stains, and lipases are thus an
essential part of enzyme solutions used to replace
surfactants.
✔ Multienzyme systems may replace up to 25 % of
a laundry detergent’s surfactant system without
compromising the cleaning effect
✔ Mannases and pectinases are used for
hard-to-remove stains of salad dressing,
ketchup, mayonnaise, ice cream, frozen desserts,
milkshakes, body lotions, and toothpaste
Trang 43Enzymes in dishwashing
✔ Phosphates have been used in dishwashing
detergents to get dishes clean Phosphates are
low toxicity, but they cause nutrient pollution and
feed the algae This leads to eutrophication and
harmful algal bloom
✔ For removal of starch soils, amylases are used;
and proteases are used for removal of protein
soils
Trang 44Enzymes for cleaning membrane in the food industry
✔ Various enzymes are used in the
dairy and brewing industries for
cleaning microfiltration and
ultrafiltration membranes, as well
as for cleaning membranes used in
fruit juice processing
✔ As most proteinaceous stains or
soils are complexes of proteins,
fats, and carbohydrates, beneficial
synergistic effects can be
obtained in some cases by
combining different hydrolytic
enzymes
Trang 45Enzymes for animal feed
• Many feed ingredients are not fully digested by livestock Adding
enzymes to feed, the digestibility of the components can be
enhanced
• Enzymes are added to the feed either directly or as a premix together with vitamins, minerals, and other feed additives
• In premixes, the coating of the enzyme granulate protects the
enzyme from deactivation by other feed additives or to protect the
enzyme from the heat treatments used to destroy Salmonella and
others in feed
• Enzymes for animal feed are now available to degrade substances
such as phytate, beta-glucan, starch, protein, and polysaccharides
Trang 46Phytase for animal feed
✔ Around 50–80 % of the total phosphorus in
pig and poultry diets is present in the
form of phytate or phytic acid
✔ Phytate is capable of forming complexes
with proteins and inorganic cations such
as Ca, Mg, Fe, and Zn The use of phytase
not only releases the bound phosphorus
but also these other essential nutrients
✔ Use of phytase reduces the harmful
environmental impact of phosphorus from
animal manure in areas with intensive
livestock production
Trang 47Enzymes for Biofuels
US $Bn 57.65
US $Bn 81.12
5
%
✔ Hydrolytic enzymes for
starch-based raw materials: alpha-amylases, glucoamylases
and related enzymes
✔ Producing fuel ethanol from cereals
such as wheat, barley, and rye presents a quite challenge
✔ Non-starch polysaccharides such
as beta-glucans and arabinoxylans create high viscosity, which reduce the efficiency of separation,
evaporation, and heat exchange
Trang 49Cellulosic ethanol (2 nd generation)
The complex structure of biomass
is however more difficult to
convert into ethanol than
traditional starch substrates
Enzymes are vital in the
conversion of biomass to ethanol
Trang 50Enzymes in food industry
• The first saccharification enzyme (glucoamylase) for the food
industry
• Glucose production switched from acid hydrolysis to enzymatic
hydrolysis because of the clear product benefits of greater yields, a
higher degree of purity and easier crystallization
• In 1973 with the development of immobilized glucose isomerase, which made the industrial production of high fructose syrup feasible
Trang 52Enzyme applications in formula milk
• Proteases have been used for more than 50 years to produce infant milk formulas from cow’s milk,
converting milk proteins into peptides and free amino acids
• Endo- proteases with a preference for degrading
peptide bonds between amino acids in the highly
hydrophilic regions of a protein molecule are used for producing low-allergenic infant formulas
Trang 53Enzyme applications for brewing
• The traditional source of enzymes used
for the conversion of cereals into beer is
barley malt, but too little enzyme activity
is present in the mash, the fermentation
process will be too slow; too little alcohol
will be produced
• As heat-stable amylases are much more
stable than malt amylases, simpler
liquefaction, shorter process times,
increased productivity
Trang 54Enzymes for fruit juice processing
• Pectinolytic enzymes are a prerequisite for obtaining clear and
stable juices, good yields, and high-quality concentrates
• Pectins are composed of galacturonic acid units In the past, it was believed that the application of pectinesterase, polygalacturonase, and pectin lyase was sufficient to decompose pectic substances But, other sugars (e.g., rhamnose, xylose, galactose, arabinose) are incorporated into the pectin molecule
• Various other pectinolytic enzymes and hemicellulases are
needed
Trang 55https://www.creative-enzymes.com/service/Industrial-Enzyme-Production_380.html
Trang 56Fermentation process
Fermentation is a metabolic process that produces chemical changes
in organic substrates through the action of enzymes
The original definition of fermentation is the anaerobic conversion of
sugars to ethanol and carbon dioxide by yeast
❑ Production of cellular biomass
❑ Production of extracellular metabolites
Trang 57Fermentation process
Submerged fermentation is a process involving the development of microorganisms in a liquid broth
Trang 58SUBMERGED
Trang 59Industrial enzyme production
✔ Both fed-batch and continuous fermentation processes are
common
✔ In the fed-batch process, sterilized nutrients are added to the
fermentor during the growth of the biomass
✔ In the continuous process, sterilized liquid nutrients are fed into
the fermentor at the same flow rate as the fermentation broth leaving the system, thereby achieving steady-state production
✔ Temperature, pH, feed rate, oxygen consumption, and carbon
dioxide formation are usually measured and carefully controlled to optimize the fermentation process
Trang 61Enzyme harvesting
✔ Separate insoluble products (microbial cells) by
centrifugation or microfiltration.
✔ As most industrial enzymes are extracellular – secreted by
cells into the external environment – they remain in the fermented broth after the biomass has been removed
✔ The enzymes in the remaining broth are then concentrated
by evaporation, membrane filtration or crystallization depending on their intended application
✔ If pure enzyme preparations are required, they are usually
isolated by chromatography and/or by electrophoresis
Trang 63Enzyme formulation
✔ Certain applications require solid enzyme products, so the crude
enzyme is processed into a granulate
✔ Other customers prefer liquid formulations because they are easier
to handle and dose along with other liquid ingredients
✔ Glucose isomerase used in the starch industry to convert glucose
into fructose is immobilized, typically on the surfaces of particles of
an inert carrier material held in reaction columns or towers This is done to prolong their working life; such immobilized enzymes may
go on working for over a year