Foreword ISO t he International Organization for St an ardizat ion is a worldw ide federat ion of nat ional st an ard b dies ISO memb r b dies.. Int ernat ional organiz ation , governmen
Trang 2PDF dis laimer
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a c pt s n la i t y in t his are
A do e is a tra emark f A do e Sy t ems In orp rat ed
Detais of t he s ft ware pro u ts u e t o cre te t his P F fie c n b fo n in t he Ge eral Info relativ e to th fie; t he P F-cre t io
p ramet ers were o timiz d for print in Ev ery c re h s b e t ak en to e s re th t t he fie is s it able for u e b ISO memb r b die In
th u lk ely ev ent t hat a pro lem relat in t o it is fo n , ple s inform t he Ce t ral Se ret ariat at h a dre s giv en b low
© ISO 2 0
A ll rig ts re erv ed Unle s oth rwis s e ifie , n p rt of t his p blc t io ma b re ro u e or uti z d in a y form or b a y me n ,
ele t ro ic or me h nic l in lu in p oto o y in a d microfim, wit ho t p rmis io in writ in fom eith r ISO at t he a dre s b low or
ISO's memb r b d in t he c u try of t he re u st er
Trang 3Cont ent s Page
Foreword iv
Int rod c on v
1 Scope 1
2 Terms a d d finit ion 1
3 De ig a on 2
4 Cla sific t ion 3
An e A (informat iv e) Eleme t s of a ro e 3
An e B (informat iv e) De ig a on syst em 3
Alph be c l ind x .4
Trang 4Foreword
ISO (t he International Organization for St an ardizat ion) is a worldw ide federat ion of nat ional st an ard b dies
(ISO memb r b dies) The work of pre a n Internat ional St an ard is normaly caried out throu h ISO
t ec nical commit t ees Eac memb r b d interest ed in a s bject for w hic a tec nical commit t ee has b en
est abls ed has t he r ig t t o b re resented on t hat commit t ee Int ernat ional organiz ation , government al an
non-gov ernment al, in laison with ISO, also t ake p rt in the work ISO cola orat es closely w it h the
Int ernat ional Elect rotec nical Commis ion (IEC) on al mat t ers of elect rot ec nical st an ardizat ion
Int ernat ional St an ard are draft ed in ac ordan e wit h t he rules given in the ISO/IEC Direct iv es, Part 2
The main t ask of t ec nical commit t ees is t o pre are Int ernat ional St an ar ds Draft Int ernational St an ard
ado t ed by the t ec nical commit t ees are circ lated t o t he memb r b dies for v otin Publcat ion as an
Int ernat ional St an ard req ires a pr oval by at le st 7 % of t he memb r b dies cast in a vot e
At t ent ion is draw n to t he p s ibi ty that some of t he element s of t his doc ment may b t he s bject of p t ent
rig t s ISO s al not b held resp n ible for ident ifyin an or al s c p tent r ig ts
ISO 17 9 was pre ared by Tec nical Commit t ee ISO/TC 10 , Ste l wire ro pes
Trang 5Int roduct ion
This Int ernational stan ard w as dev elo ed in resp n e t o a w orldwide deman for a sp cificat ion cov erin
t erms an definition as ociat ed w it h t he desig , man fact ure an test in of st eel w ire ro e, for a desig ation
s stem whic would provide man fact urers, purc asers an en u ers w it h a common met hod of des ribin a
ro e, an for a clas ification s stem whic w ould ena le ro es of simiar con t ru t ion an mec anical
pro erties t o b group d toget her
The desig ation an clas ificat ion s st ems est abls ed here can b u ed for desig atin an clas ifyin an
st eel w ire ro e con t ru tion
Trang 7St eel wire ropes — Vocabular y, designat ion and classificat ion
This Int ernational Stan ard defines terms, an sp cifies a desig at ion s stem an a clas ificat ion s st em, for
st eel w ire ro es
2 Terms and definit ions
F r t he purp ses of t his doc men t he folow in t erms an definit ion a ply
Trang 82.1.5
core wire
w ire of t he core of a st ran ed ro e
2.1.6
loa - be rin wire
w ire in a r op regarded as cont ribut in t ow ard t he br eakin force of t he ro e
2.1.7
lay er (of wire )
as embly of w ires havin one pit ch circle diamet er, t he first layer b in t hat laid immediat ely over t he st ran
cent re
NOT E1 T he e c eptio is t he Warin to layer, c omprisin larg a d smal wires, wh re th smaler wires are
p sit io e o a pitch circle diameter whic h is larg r tha th t of th larg r wires
NOT E2 Fi er wires d n t c ons tute a se arat e lay er
lev el of req irement of t en ie st ren t h of a wire an it s cor esp n in ran e, desig ated by t he v alue
ac ordin t o the lower lmit of t en ie st ren th an u ed when sp cifyin w ire an w hen det erminin the
calc lat ed minimum bre kin force or calc lat ed minimum ag regate bre kin force of a ro e
NOT E It is e pres e in n wt ons p r sq are mi metre
con ition of t he s race finis of t he w ire, e.g brig t (u co t ed), zin co t ed, z in aloy co ted or ot her
prot ect iv e co tin an t he clas of co t in , s c as Clas B zin co t in , defined by t he minimum mas of
co t in an the ad eren e of a co t in to t he st eel b low
2.1.13
ma s of coatin
mas of co t in (o tained by a pres rib d met hod) p r u it of s race are of t he u co ted w ire
NOT E It is e pres e in grams p r sq are met re
Trang 92.2 St ra ds a d st ra d ty pe
2.2.1
stra d
element of ro e normaly con ist in of an as embly of wires of a pro riate s a e an dimen ion laid
helcaly in t he same direct ion in one or more layers ar ou d a cent re
NOT E Stra ds c ontainin thre or fo r wires in t he first layer, or c ert ain sh p d stra ds (e.g rib o ), mig t n t h v e
st ran wit h a p rp n ic lar cros -sect ion w hic is a prox imat ely the s a e of a t rian le
NOT E T ria g lar st ra ds c an h v e b itu c entres
Se Fig re 2
Fig re 2 — Tria g lar stra d with tria g lar (V) c nt re wire
Trang 112.2.7
paralel la stra d
eq al lay
st ran whic contain at le st wo layers of w ires, al of whic are laid in one o erat ion (in t he same direct ion)
NOT E T he la le gths of al the wire lay ers are e u l a d th wires of a y t wo su erimp se lay ers are p ralel,
p ralel lay st ran con t ru t ion havin an out er layer cont ainin alt ernat ely large an smal wires an tw ice the
n mb r of wires as the in er layer
Se Fig re 7
Fig re 7 — Waringt on con t ru t ion
Trang 122.2.10
fi er
p ralel lay st ran con t ru t ion havin an out er layer cont ainin tw ice the n mb r of w ires t han t he in er layer,
w it h fi er w ires laid in t he int erst ices b tw een t he layer s
Se Fig re 8
Fig re 8 — Fi er con t ru t ion
2.2.1
combin d paralel la
p ralel lay st ran con t ru t ion havin thre or more layers laid in one o erat ion an formed fom a
combination of st ran typ s W ar in ton (2.2.9) an Se le (2.2.8)
Se Fig re 9
Fig re 9 — Ex ample of W arington- Se le combin d paral el la
2.2.12
mult iple o era on la st ran
con t ru t ion cont ainin at le st two layers of wires in w hic s c es iv e layers are laid in more t han one
o eration
2.2.13
cros -la
M
st ran w hic cont ain more t han one layer of wires, al laid in the same direction, t he w ires of s p rimp sed
w ire layers cros in one anot her an makin p int cont act
Trang 132.2.14
N
st ran whic cont ain a minimum of t hre layers of w ires where the out ers layer is laid in a se arate o erat ion,
but in the same direct ion as t he ot hers, ov er a p ralel lay con t ru t ion formin t he in er layers
2.2.15
compa t ed stra d
K
st ran whic has b en s bject ed t o a comp ct in proces s c as draw in , rol n or swagin where y t he
met al c cros -sect ional are of t he wires remain u alt ered where s t he s a e of t he w ires an t he
dimen ion of t he st ran ar e modified
Se Fig re 10
Fig re 10 — Compa te rou d st ra d
core made fom eit her nat ural fibres (NFC) or s nt het ic fibres (SFC)
NOT E Fibre c ores are n rmaly pro u e in th se u nce fibres to y rns, y arns to stra ds a d st ra ds to ro e
2.3.3
ste l core
W C
core made fom st eel w ires aran ed as a w ire st ran (WSC) or as an in e en ent wire ro e (IWRC)
NOT E 1 T he ste l c re a d/ or it s o ter stra ds c n also b c ov ere with eith r fibre or sold p ly mer
NOT E 2 T he st ra d d ro e c ore is n rmaly ma e as a se arate u it, th e c pt io b in wh re the c re is close in
p ralel with the o ter stra ds, d sig ated PWR C
Trang 142.3.4
sold p lymer core
SPC
core con ist in of a sold p lymer mat erial hav in a r ou d s a e or a rou d s a e w it h gro ves, an which
can also cont ain an internal element of wire(s) or fibre
2.4 Lubric nts a d pre erv tion a e t s
2.4.1
ro e lubric nt
mat erial a pled d rin t he man fact ure of a st ran , core or ro e for t he purp se of red cin int ernal fict ion
an / or as ist in in prov idin prot ection again t corosion
pre erv t ion a e t
mat erial, u ualy some form of bloc kin comp u d, a pled d rin an /or aft er man fact ure of t he ro e an /or
t o fibre in ert s an coverin s for t he purp se of as ist in in prov idin pr ot ect ion again t corosion
as embly of several st ran s laid helcaly in one (sin le-layer ro e) or more (rot at ion-esist ant or p r al
el-closed ro e) layers ar ou d a core or cent re
NOT E S a d d ro es c nsistin of thre or fo r o t er st ra ds mig t, or mig t n t ,h v e a c re
Trang 152.6.1.3
rota on- re ista t ro e
mult i-st ran ro e (s p rseded)
non-ot at in ro e (s p rseded)
st ran ed r op desig ed t o generat e red ced lev els of t orq e an rot ation when lo ded
Se Fig re 12
NOT E 1 Rot atio -resist ant ro es g n raly comprise a as embly of at le st t wo lay ers of stra ds laid h lc aly aro n
a c ntre, the direc tio of la of t he o ter st ra ds b in o p site to t hat of the u d rly in lay er
NOT E 2 Ro es h v in thre or fo r st ra ds c n also b d sig e to e hibit rotatio al-resista t pro erties
Fig re 12 — Ex ample of rot ation-re ist ant rope
2.6.1.4
paralel- clos d ro e
st ran ed ro e con ist in of at le st w o layers of st ran s laid helcaly in one closin o eration arou d a st ran
or fibre cent re
Se Fig re 13
Figure 13 — Ex ample of paralel- clos d ro e
2.6.1.5
compa t ed stra d rope
st ran ed r op in w hic t he st ran s, prior t o closin of t he ro e, are s bject ed t o a comp ct in proces s c
as drawin , rol n or swagin
Trang 162.6.1.6
compa t ed (swa e ) ro e
st ran ed ro e whic is s bject ed t o a comp ct in (u ualy swagin ) proces aft er closin t he ro e, t hu
red cin it s diamet er
ele tro- me h nic l ro e
st ran ed or spiral ro e containin elect rical con u tors
Se Fig re 16
Trang 172.6.2 Spiral ro e
2.6.2.1
spiral ro e
as embly of at le st tw o layers of wires laid helcaly ov er a cent re rou d w ire, buit -up st ran or p ralel-lay
st ran , wit h at le st one layer of w ires b in laid in the o p sit e direction, i.e cont ra-lay, to t hat of t he out er
ful -lock ed coi ro e
spiral ro e hav in an out er layer of ful loc (Z-s a ed) w ires
Se Fig re 2
Trang 18Figure 2 — Ex ample of ful- lock ed coi ro e
2.6.3 R ope wit h cov rin s a d/or fi in s
2.6.3.1
sold polymer-cov re rope
ro e cov ered (co t ed) w ith a sold p lymer
2.6.3.2
sold polymer- fi e ro e
ro e in w hic t he fe int ernal sp ces are fi ed wit h a sold p lymer t hat ex ten s t o, or slg t ly b yon , the
out er circ mferen e of t he ro e
Se Fig re 21
Fig re 21 — Sol d p lymer fi e ro e
2.6.3.3
sold polymer cov red a d fi e rope
ro e whic is cov er ed (co ted) an fi ed w it h a sold p lymer
2.6.3.4
c s ion d core ro e
ro e in whic the core is cov ered (co t ed), or fi ed an cov ered (co t ed), wit h a sold p lymer
Se Fig re 2
Trang 19Fig re 2 — Cu hion d core ro e
2.6.3.5
c s ion d ro e
ro e in whic the in er layers, in er st ran s or core st ran s are cov ered w it h sold p lymers or ibres t o form a
c s ion b tw een adjacent st ran s or ov erlyin layers
2.7.1
dime sion of rou d wire
diamet er (δ) of t he p rp n ic lar cros -sect ion of t he wire
dime sion of s ape wire
〈ful-loc wire〉 heig t of t he w ire
2.7.3.2
dime sion of s ape wire
〈halfloc k wire〉 heig t an w idth of t he w ire
Se Fig re 2
Trang 20dimen ion of t he heig t d
s1
an it s coresp n in p rp n ic lar w idt h (d
s)
Se Fig re 2
Fig re 2 — Dime sions of s ape stra d
2.7.6
dime sion of rou d ro e
diamet er whic circ ms rib s t he ro e cros -sect ion
Se Fig re 2
Trang 21Fig re 2 — Dime sion of rou d ro e
dime sion of cov re rou d ro e
diamet er w hic circ ms rib s t he overal ro e cros -sect ion, in lu in the cover, folow ed by t he diameter
w hic circ ms rib s t he u derlyin ro e (d)
EXA MPLE 16/13
2.7.9
dime sion of cov re flat ro e
w idth an thic nes of t he complet e cros -sect ion, in lu in t he cover, folowed by t he w idth (w) an t hic nes
(s) of t he u derlyin cros -sect ion env elo e, in lu in st it ches or riv et s
Trang 22Figure 2 — La le gt h — Stra d
2.7.1
ro e la le gt h
H
dist an e p ralel t o the lon it udinal ro e ax is in w hic t he outer wires of a spiral ro e, the out er st ran s of a
st ran ed ro e or t he u it ro es of a ca le-laid ro e make one complet e t urn (or helx ) a out t he ax is of t he
len t h w hic coresp n s to t he act ual len t h s p led u in a pres rib d met hod
NOT E T he me sure le gt h c n also b sp c ifie at a pre-d termin d lo d
Trang 232.7.15
produ tion le gt h
〈st ran ed ro e〉 len t h of finis ed ro e prod ced fom one lo din of t he closin mac ine an comprisin
st ran s e c of whic has b en prod ced as one contin ou len th
direct ion, rig t (z ) or left (s), coresp n in to the direct ion of lay of t he outer wires in relat ion t o the
lon itu inal ax is of t he st ran
direct ion, rig t Z) or left S), coresp n in to the direct ion of lay of t he out er wir es in a spiral r op , t he outer
st ran s in a st ran ed ro e or t he u it ro es in a ca le-laid ro e in relat ion to t he lon it udinal ax is of t he ro e
2.8.3
ordin ry la
sZ, zS
st ran ed ro e in whic t he direct ion of lay of t he w ires in t he out er st ran s is in t he o p site direct ion t o the
lay of t he outer st ran s in the ro e
Se Fig re 31
NOT E T he first lett er of the sy mb l d n tes st ra d direc tio ; th se o d ro e direc t io
Trang 252.8.5
altern te la
aZ, aS
st ran ed ro e in w hic t he direction of lay of wires in t he out er st ran s is alternat ely left an ri ht s c t hat
half of t he ro e is ordinar y lay w hie t he other half is lan lay an t he lay direct ion of t he ro e w il b either
rig t aZ) or left aS)
2.8.6
cont ra-la
:
ro e in whic at le st one layer of w ires in a spir al ro e or one layer of st ran s in a st ran ed ro e is laid in t he
o p sit e direct ion to t he other layers
NOT E Co tra-la is o ly p s ible in spiral ro es h v in more t ha o e lay er of wires a d in st ra d d ro es
(e.g rotat io -resist ant h v in more tha o e lay er of st ra ds
conv ent ional v alue by w hic t he pro erty is desig at ed
NOT E T he sy mb l d es n t h ve a sufix
2.9.2
minimum v lu
sp cified v alue, as ociated w it h a pro erty, b low whic t he me s red v alue is not alow ed to fal
NOT E T he sy mb l h s a inferior (i.e su script ) sufix “min”
2.9.3
c lc lat ed v lu
v alue o tained by calc lat ion b sed on given or me s red v alues an on conv ent ional fact ors
NOT E T he sy mb l h s a inferior (i.e su script ) sufix “c”
2.9.4
ma ufa turer's d sig v lue
an value (e.g wir e size, lay len t h, calc lat ed minimum bre kin force, spin in los ) w hic is sp cified in a
ro e desig
2.9.5
re u e v lue
v alue of are or bre kin force t akin into ac ou t t he red ction coresp n in t o the are or st ren th
ot her w ise cont r ibuted by t he non-lo d b arin w ires
NOT E T he sy mb l h s a inferior (i.e su script ) sufix “re ”
2.9.6
me s red v lu
v alue deriv ed by direct me s rement in t he pres rib d man er
NOT E T he sy mb l h s a inferior (i.e su script ) sufix “m”