1600 bar 3 dial gauge for measurement of drive up distance Meßuhr zum Messen des Aufziehweges measuring range Meßbereich ≥ 45 mm 4 1 micrometer screw for measurement of the expansio
Trang 1Einbauunterlagen Verstellpropelleranlage Typ /
SCHOTTEL Auftrags Nr / SCHOTTEL order no: 14101811, -18, -1937-38
Technische Daten / General technical data:
Propellerdurchmesser / Propeller diameter : 4.300 mm
• Instructions for preservation, transport & packing 140006
Trang 17Funktion function
überwachter Parameter monitored parameter
Geräteart transmitter type
Hersteller Typ manufacturer type
Steueröldruck min
stand by pressure min
Druckschalter pressure switch
at the inlet to filter
Filterverschmutzung
filter pollution
Differenzdruckschalter differential pressure switch
EPE F4,2GW0200P
at the filter
Temperaturwächter temperature switch
TRAFAG ISNT 11065
ON-OFF 60 >65 °C x
x
Hy-Öl Temperatur max
hydraulic oil temperature max
am Hy-Tank
at the hy-tank
Niveauschalter level switch
Barksdale UNS VA
Ölniveau min
oil level min
Peilstab dip stick
Herion
0882141
pressure line main pump Stand-by / Pumpe an stand by / pump on
local pressure measurement
pos M1-M5 acc to hydraulic diagram
Trang 18Funktion function
überwachter Parameter monitored parameter
Geräteart transmitter type
Hersteller Typ manufacturer type
Peilstab dipstick
Niveau-Fa Bedia Typ: 5022021121
Trang 20IDNR.:1152227 Mounting Instruction for SSW-Coupling IDNR 1152153 / 1155864
Montageanleitung für SSW-Kupplung IDNR 1152153 / 1155864
1152227_Kuppl_MONT_Z340_01.doc
1 Parts and mode of operating of the coupling / Aufbau und Wirkungsweise der Kupplung
item quantity designation Ident-Nr weight remark
The sleeve (2) is driven up on the taper of the coupling
(1) in course of the mounting according to the pt 6 and
7 The Coupling is compressed in the area of the shaft
With that the torsion moment can be transmitted from
the coupling to the shaft by a friction force, witch is
caused by the unit pressure between the coupling and
the shaft as a result of the compression by the sleeve
Die Hülse (2) wird bei der Montage entsprechend Pkt.6 und 7 auf den Kegel der Kupplung (1) geschoben Die Kupplung wird im Bereich der Welle zusammen gepresst Mit der durch die Flächenpressung in diesem Bereich erzeugten Reibkraft wird das Drehmoment von der Kupplung auf die Welle übertragen
Trang 21IDNR.:1152227 Mounting Instruction for SSW-Coupling IDNR 1152153 / 1155864
Montageanleitung für SSW-Kupplung IDNR 1152153 / 1155864
1152227_Kuppl_MONT_Z340_01.doc
2 Devices for mounting and dismounting
Geräte für Montage- und Demontage
Anschlußwerte characteristic of connection
1 1 drive up pump with hose, manometer and
connecting stud Pumpe zum Aufschieben mit Schlauch,
Manometer und Nippel
¼“
max 400 bar / 1 dm³
2 1 injector pump with manometer for expanding (high
pressure pump) Hochdruckpumpe zum Aufweiten
¾ “ min 1600 bar
3
dial gauge for measurement of drive up distance Meßuhr zum Messen des Aufziehweges measuring range Meßbereich ≥ 45 mm
4 1 micrometer screw for measurement of the
expansion of outer diameter of coupling sleeve
Meßbügel zur Messung der Durchmesseraufweitung der Kupplungshülse
1 connection for drive up pump
Anschluß für Pumpe zum Aufschieben
Clean oil is to be used for mounting of the coupling
Für das Montieren der Kupplung ist sauberes Öl zu verwenden
The viscosity of oil during the hydraulic drive-up procedure should be app ν = 200 mm²/s (cSt)
Die Viskosität des Öles beim Aufziehen der Kupplung sollte bei ca ν = 200 mm²/s (cSt) liegen
Trang 22IDNR.:1152227 Mounting Instruction for SSW-Coupling IDNR 1152153 / 1155864
Montageanleitung für SSW-Kupplung IDNR 1152153 / 1155864
5 length of coupling / Kupplungslänge lK 840 mm
6 hole-∅ for precision bolts / Passschrauben dS ∅ 46 H7 mm
7 pitch circle of holes / Lochkreis-∅ für Bohrungen dL ∅ 650 mm
8 number of precision bolts / Anzahl der Passschrauben 12
9 taper relation / Kegelverhältnis 1:30
10 transferable moment / übertragbares Moment
(unit pressure 95 N/mm², friction coefficient µ=0,15 at the shaft)
(Flächenpressung 95 N/mm², Reibkoeffizient µ=0,15 auf der Welle)
466 kNm
11 safety for transferable moment / Übertragungssicherheit für Moment ≥ 2,6
12 Mass (weight) of coupling / Masse der Kupplung 987 kg
13 moment of inertia / Massenträgheitsmoment 58 kgm²
15 drive up distance / Aufschubweg 31,8 ±2 mm 1)
16 max radial pressure for mounting (limit)
max radialer Aufweitdruck für die Montage (Grenzwert) ≤ 1300 bar
17 max axial pressure for mounting (limit)
max axiler Aufschiebedruck für die Montage (Grenzwert) ≤ 360 bar
18 expanding of outer diameter of the sleeve, measured at the middle of the
sleeve after drive up
Aufweitung des äußeren Durchmessers der Kupplungshülse, gemessen
in der Mitte der Hülse nach dem Aufschieben
location of measurement point / Lage des Messpunktes lM
0,66 ±0,03 mm 1)
335 ±10 mm
19 volume increase of the ring piston room during mounting (drive up)
Volumenänderung des Ringkolbenraumes beim Aufschieben
ca 1850 cm³
20 max radial pressure for dismounting (limit)
max radialer Druck zum Lösen (Grenzwert) ≤ 1400 bar
1) for a shaft with E= 205000 N/mm² and an interior diameter of ∅120 mm
für Welle mit E= 205000 N/mm² und Innendurchmesser ∅120 mm
6 Information for coupling assembly / Informationen zur Kupplungsmontage
Aufweitung des Kupplungsaußendurchmesser (auf der Mitte der Hülse) nach dem Aufziehen (kein Öl in der Preßfuge): 0,66 ±0,03 mm
At first the radial pressure increase, after that the axial pressure increase
Stets zuerst den Aufweitdruck erhöhen, danach den Aufschiebedruck erhöhen
Do never drive up the sleeve on the coupling, when the coupling is not on the shaft
Niemals die Hülse auf die Kupplung schieben, wenn die Kupplung sich nicht auf der Welle befindet
Trang 23IDNR.:1152227 Mounting Instruction for SSW-Coupling IDNR 1152153 / 1155864
Montageanleitung für SSW-Kupplung IDNR 1152153 / 1155864
1152227_Kuppl_MONT_Z340_01.doc
1 - Remove any burrs on the coupling and the
coupling seating on the shaft
- Ensure that the bore in the coupling and the
seating of the shaft have been machined to the
correct tolerances
- Clean and lubricate the coupling bore
(included the ¼“ and ¾“ oil holes) and coupling
seating on the shaft
- Beseitige alle Grate an der Kupplung und
am Kupplungssitz auf der Welle
- Prüfe, ob die Bohrung in der Kupplung und der Sitz auf der Welle maßgerecht gefertigt sind
- Säubere und öle die Kupplungsbohrung (einschließlich der ¼“- und ¾“- Ölbohrungen) und den Kupplungssitz auf der Welle
2 - Push the coupling on the shaft in the desired
position without to damage the seat of coupling
Make use of the both tapped holes for lifting
- ensure that the oil holes face upwards - Montiere die Kupplung so, daß die
Ölbohrungen oben sind
3 - Remove the ¼“ and ¾“ plugs out of holes - Entferne die Verschußschrauben aus den
Bohrungen ¼“ und ¾“
- Fill the cylinder room of the coupling
through the ¼“ connection with oil - Fülle den Zylinderraumder der Kupplung durch den ¼“ Anschluß mit Öl
- Install the pump for axial pressure at the ¼“
connection - Montiere die Pumpe für Axialdruck an dem ¼“ Anschluß
- Install an injector pump at the ¾“ connection - Montiere eine Injektorpumpe auf dem ¾“
Anschluß
- Fill the ring grooves and the gap between
taper faces with oil - Fülle die Ringnuten und den Spalt zwischen den Kegelflächen mit Öl
4 - ensure that the coupling is in the start position
for drive up (pt 6.) - Prüfe, ob die Kupplung in der Ausgangsposition zum Aufziehen ist (Pkt 6)
- Install dial gauge for measurement of drive up
distance - Montiere eine Meßuhr zum Messen des Aufschiebeweges
- Measuring of the outer diameter of sleeve in
the middle of the sleeve - Messen des Aussendurchmessers der Hülse in der Kegelmitte
- Drive up of the sleeve according to table pt 6
Pay attention that some oil continuously comes
out of the taper gap at the forward end of the
sleeve (the sleeve have to swim on an oil film)
- Aufschieben der Hülse entsprechend Tabelle Pkt 6
Kegelspaltes zwischen Kupplung und Hülse muß kontinuierlich eine kleine Menge Öl austreten ( die Hülse muß auf einem Ölfilm schwimmen)
- After drive up reduce the pressure in the taper
gap to ‘0’
- Reduziere den Druck im Kegelspallt auf ‘0’
- Wait about 6 hours that the oil can flow out of
taper gap - Ca 6 Stunden warten, damit das Öl aus dem Kegelspalt fließen kann
- Reduce the pressure in the drive up cylinder
room to ‘0’ and dismount the pump
- Senke den Druck im Zylinderraum für das axile Aufschieben auf ‘0’ ab und demontiere die Pumpe
- Control of the extended outer diameter of the
sleeve in the middle of the sleeve
Pt 5.18 must be fulfilled
- Kontrolliere den aufgeweiteten Außendurchmesser der Hülse in der Kegelmitte Pkt 5.18 muss erfüllt sein
- Lock up the connections hole with the plugs - Verschließe die Anschlüsse mit den
Verschlußschrauben
Trang 24
IDNR.:1152227 Mounting Instruction for SSW-Coupling IDNR 1152153 / 1155864
Montageanleitung für SSW-Kupplung IDNR 1152153 / 1155864
1152227_Kuppl_MONT_Z340_01.doc
1 - Ensure that the pump connections face
upwards - Kupplung so drehen, daß Pumpen- anschlüsse nach oben zeigen
- Safe the coupling against removing,
e.g suspend the coupling with lifting eye
bolts for the transport
- Sichere die Kupplung gegen axiale Verschiebung,
z.B durch Aufhängen der Kupplung an den Ringschrauben für Transport
- Fill the cylinder room and the taper gap with
oil (look pt 7.) - Fülle Zylinderraum und den Kegelspalt mit Öl ( siehe Pkt 7.)
- install all the pumps (look pt 7.) - Montiere alle Pumpen (Siehe Pkt 7.)
2 - Give pressure in the cylinder room for drive
up (about 30 bar) - Setze Zylinderraum für das Aufschieben unter Druck (ca 30 bar)
- Increase the pressure in the taper gap
continuously until the coupling removes,
max 1400 bar
- Erhöhe den Druck im Kegelspalt kontinuierlich bis sich die Kupplung löst, max 1400 bar
- decrease slowly the oil pressure in cylinder
room and drain off the oil, so that the sleeve
slides slowly from the taper of the coupling
- langsam Öldruck im Zylinder senken und Öl ablassen, so daß die Hülse allmählich vom Kupplungskegel rutscht
3 - Dismount the pumps - Pumpen demontieren
- Lock up the connections hole with the
plugs - Verschließe die Anschlüsse mit den Verschlußschrauben
- Remove the lifted coupling from shaft - Aufghängte Kupplung von der Welle ziehen
Trang 25IDNR.:1152227 Mounting Instruction for SSW-Coupling IDNR 1152153 / 1155864
Montageanleitung für SSW-Kupplung IDNR 1152153 / 1155864
1152227_Kuppl_MONT_Z340_01.doc
9 Measurement Sheet for Coupling / Messblatt für Kupplung
Descibtion of the coupling / Bezeichnung der Kupplung
Blue print of taper
Tragbild des Kegel
1) the position is reached, if the oil is emerging from radial clearance / die Position ist erreicht, wenn Öl aus dem Ringspalt tritt
2) the drive up procedure is to finish, if the expanding of the sleeve has reached the value 0,81 ±0,03
der Aufziehvorgang ist beendet, wenn die Aufweitung der Hülse den Wert 0,81 ±0,03 erreicht hat
control of the reached pressure / Kontrolle der erreichten Pressung
nominal value / Nennwert measured value / Messwert
Durchmesser der Hülse vor dem Errreichen des Startpunktes
Durchmesser der Hülse nach dem Aufziehen
expanding of coupling diameter
Location of the coupling on the shaft after drive up
Lage Kupplung auf der Welle nach dem Aufziehen
nominal value Nennwert [mm] measured value Messwert [mm]
distance between coupling flange and front side of the shaft
Abstand zwischen Kupplungsflansch und Stirnfläche der Welle 150 ± 10
date / Datum:
Trang 26aft stern tube sealing 2 408 408 120 383 8,65 5,180E+08 >= 600
mass of propeller
(with blades, oil filling, cover, bolts)
in water 100% power astern
all mass moments of inertia of propeller for rotation
(with blades, oil filling, cover, bolts)
in air at design pitch
in water 100% power ahead
SCHOTTEL-
Schiffsmaschinen GmbH
Kanalstr 18, 23970 Wismar Germany
Ident-No 1157797 Benennung 1: Datenblatt / Data sheet for torsional vibration calculation Benennung 2: NAM Nb 27, 28 Order-No 14101811, 14101818
in water at design pitch
Trang 27Calculation of shaft alignment
Ship project „NAM”
Type SCP 129 4 XG IDNR 1157515
Rev
No
Issue Date
Trang 28Calculation of shaft alignment Ship project „NAM”
propeller type controllable pitch propeller
numbers of propeller blades 4
propeller diameter 4300 mm
installation drawing IDNR 1155648
3.2 Coordinate system
system type cartesian right handed
positive x- axis center of shaft line towards motor
positive y- axis horizontal, portside direction
positive z- axis vertical up
Trang 29Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
3.3 Loads
3.3.1 Loads due to the propeller [2, 3]
hydrodynamic force positive z- direction Fz = 38.811 N
hydrodynamic moment positive y- axis My = 94.310 Nm
buoyancy positive z- direction FzA = 26.368 N
3.3.2 Loads due to the gearbox [1]
vertical tooth force positive z- direction Fz = -241.990 N
moment of tooth force positive y- axis My = -78.756 Nm
3.4 Load cases
3.4.1 Load case 1: Full power service
• Shaft line positioned at ⅜ of bearings clearance below center line
• Gearbox bearings with an upward displacement due to thermal expansion
• Nominal propeller thrust (100% MCR, 100% speed)
3.4.2 Load case 2: Full power from startup
• Shaft line positioned at ⅜ of bearing clearance below center line
• Cold condition
• Nominal propeller thrust (100% MCR, 100% speed)
3.4.3 Load case 3: Low power service
• Shaft line positioned at ⅜ of bearing clearance below center line
• Gearbox bearings with an upward displacement due to thermal expansion
• No propeller thrust (10% MCR, 100% speed)
3.4.4 Load case 4: Status after coupling of shaftline
• Shaft line positioned at ½ of bearing clearance below center line
• Cold condition
• No propeller thrust, not rotating
3.4.5 Load case 5: Status before coupling of shaftline
• Shaft line positioned at ½ of bearing clearance below center line
• Propeller afloat
• temporary support on the coupling flange
Trang 30Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
4 Calculation results
4.1 Calculation results for load cases 1-5
The limitation of bearing loads to permissible values and the the avoidance of insufficient load ity of shaft line bearings due to not permissible slope are important criteria for shaft line alignment
capac-As the result of several shaft line calculations at different vertical bearing positions, the following rangement was found:
ar-table 1 vertical displacement of the gearbox bearings
gearbox bearing aft downward displacement -4,10
gearbox bearing fwd downward displacement -5,04
The results of slope calculation in the sterntube bearings indicate sufficient load capacity The lated slopes at aftmost sterntube bearing exceed the recommended limit and should be compensated by
calcu-an appropriate slope drilling of 0,84 mm/m.
table 2 bearing force in different load cases
Vertical bearing force
[KN]
Permissible force [KN]
Gearbox bearing aft [5] 198 190 53 26 37
50 KN [1]
max.20 % difference of both bearing forces
for load case 4 [1]
table 3 bearing influence numbers
2006- 5-10 12: 3 DNV Software
NAM Alignment
<Comments not specified> @2004-04
BEARING INFLUENCE NUMBERS
Trang 31Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
4.2 Work schedule for alignment of the shafting
Ship in drydock or on the slipway
4.2.1 Check for alignment of the propeller shaft assembly
4.2.2.1 All vital welding seams to be finished within the area from stern to the forward engine
room bulkhead and from the basis to be main deck
4.2.2.2 After the aft and forward sterntube bearing bush is inserted, the sterntube alignment has to
be checked by optical sighting or equal procedure The centre of the boring of the aft and forward sterntube bearing lies on the sighting line (offset= 0 mm) The tolerances against the sighting line should be in the range of ± 0.05 mm
4.2.1.3 The propeller shaft can be installed and the propeller mounted For launching, the
propel-lershaft has to be fixed in axial direction such, that no transverse force is applied
Ship afloat
4.2.2 Final adjusting of SAG- and GAP- Values
4.2.2.1 For the adjusting of the SAG and GAP values the draught of the ship has to be adjusted,
that the propeller is nearly submerged Thereby the trim of the ship should not exceed 1.5 m The SAG and GAP measurements has to be taken in the night or early in the morn- ing to exclude the influence of the sun on the deformation of the ship All parts of the en- gine plant are in cold condition
4.2.2.2 Shaft coupling should be mounted in final position
4.2.2.3 It´s necessary to raise the end of the propeller shaft with an additional temporary support
The vertical force in accordance with table 4
4.2.2.4 The gearbox should be placed so that the horizontal GAP and SAG values (see table 4) are
adjusted
table 4 GAP and SAG
Vertical force on coupling flange: 2,45 KN GAP
[mm]
SAG
[mm]
A gap is positive if the opening is on the lower side A sag is positive if the aft part is
above the forward part.The tolerance of SAG and GAP values are ± 0.02mm
4.2.2.5 All flanges could be coupled after GAP and SAG values are adjusted The temporary
sup-port could be removed
4.2.2.6 It is recommended to check the achieved bearing load by jack up tests
Trang 32Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
Ship in operation
4.2.3 Measuring during and after sea trial
4.2.3.1 During the sea trial it is recommended to measure the bearing temperatures in order to
safeguard satisfactory running
4.2.3.2 After seal trial jack-up test should be repeated for the hot condition
5 Used documents
[1] FLENDER GUCP900-alignment drawing 7.6114770
[2] SCHOTTEL “Probela calculation”, Dr Bladt, dated 10.05.06
[3] SCHOTTEL „ Naben und Propeller Daten“, Dr Bladt, dated 10.05.06
[4] SCHOTTEL installation drawing IDNR C155648
[5] FLENDER confirmation of gearbox bearing forces, email “NAM Biegelinienberechnung” Mr
J Witte, dated 15.05.06
6 Table index
No Title
1 Vertical displacement of gearbox bearings
2 Bearing force in different load cases
3 Bearing influence numbers
4 GAP and SAG
5 Complete system data
6 Summary of loads and pre-deformations
Trang 33Calculation of shaft alignment Ship project „NAM”
Trang 34Calculation of shaft alignment Ship project „NAM”
<Comments not specified>
@2004-04 INPUT
OUTER DIAMETER: 1.222 m INNER DIAMETER: 0.706 m **********************************************************
0.998 Propeller mass MASS IN AIR: 6128 kg
POLAR MOMENT OF INERTIA: 0 kg*m2 DIAMETRAL MOMENT OF INERTIA: 0 kg*m2 Operating condition 1 (full power service)
PROPELLER WEIGHT: 6128 kg Operating condition 2 (full power from startup) PROPELLER WEIGHT: 6128 kg
Operating condition 3 (low power service) PROPELLER WEIGHT: 6128 kg Operating condition 4 (after coupling of shaftline) PROPELLER WEIGHT: 6128 kg
Operating condition 5 (before coupling) PROPELLER WEIGHT: 6128 kg Propeller entrained water MASS: 1225 kg
POLAR MOMENT OF INERTIA: 0 kg*m2 DIAMETRAL MOMENT OF INERTIA: 0 kg*m2 Propeller thrust moment
Operating condition 1 (full power service) THRUST MOMENT VERTICAL: -94.3 kNm THRUST MOMENT HORIZONTAL: 0.0 kNm Propeller thrust moment Operating condition 2 (full power from startup) THRUST MOMENT VERTICAL: -94.3 kNm THRUST MOMENT HORIZONTAL: 0.0 kNm **********************************************************
0.998 Load Operating condition 1 (full power service) LOAD VERTICAL: -65179 N
0.998 Load Operating condition 2 (full power from startup) LOAD VERTICAL: -65179 N
0.998 Load Operating condition 3 (low power service) LOAD VERTICAL: -26368 N
0.998 Load Operating condition 4 (after coupling of shaftline) LOAD VERTICAL: -26368 N
0.998 Load Operating condition 5 (before coupling) LOAD VERTICAL: -26368 N
**********************************************************
1.553 Shaft LENGTH: 0.555 m
OUTER DIAMETER: 1.222 m INNER DIAMETER: 0.706 m **********************************************************
1.683 Shaft LENGTH: 0.130 m
OUTER DIAMETER: 1.193 m INNER DIAMETER: 0.120 m **********************************************************
Trang 35Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
1.887 Shaft LENGTH: 0.204 m
OUTER DIAMETER: 0.452 m INNER DIAMETER: 0.120 m Buoyancy in water DENSITY: 6850 kg/m3
**********************************************************
2.091 Shaft LENGTH: 0.204 m
OUTER DIAMETER: 0.452 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
2.096 Shaft LENGTH: 0.005 m
AFT OUTER DIAMETER: 0.452 m INNER DIAMETER: 0.120 m FWD OUTER DIAMETER: 0.450 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
2.132 Shaft LENGTH: 0.036 m
OUTER DIAMETER: 0.450 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
2.462 Bearing element LENGTH: 0.330 m
OUTER DIAMETER: 0.450 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
2.462 sterntube bearing aft EXTENSION: 0.990 m
DIAMETRICAL CLEARANCE: 0.600 mm REFERENCE
**********************************************************
3.122 Bearing element LENGTH: 0.660 m
OUTER DIAMETER: 0.450 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
3.403 Shaft LENGTH: 0.281 m
OUTER DIAMETER: 0.450 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
3.513 Shaft LENGTH: 0.110 m
AFT OUTER DIAMETER: 0.450 m INNER DIAMETER: 0.120 m FWD OUTER DIAMETER: 0.380 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
6.948 Shaft LENGTH: 3.435 m
OUTER DIAMETER: 0.380 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
Trang 36
Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
6.969 Shaft LENGTH: 0.021 m
AFT OUTER DIAMETER: 0.380 m INNER DIAMETER: 0.120 m FWD OUTER DIAMETER: 0.370 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
7.127 Shaft LENGTH: 0.158 m
OUTER DIAMETER: 0.370 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
7.312 Bearing element LENGTH: 0.185 m
OUTER DIAMETER: 0.370 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
7.312 sterntube bearing forward EXTENSION: 0.370 m
DIAMETRICAL CLEARANCE: 0.525 mm **********************************************************
7.497 Bearing element LENGTH: 0.185 m
OUTER DIAMETER: 0.370 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
7.647 Shaft LENGTH: 0.150 m
OUTER DIAMETER: 0.370 m INNER DIAMETER: 0.120 m Buoyancy in oil DENSITY: 7000 kg/m3
**********************************************************
8.034 Shaft LENGTH: 0.387 m
OUTER DIAMETER: 0.370 m INNER DIAMETER: 0.120 m **********************************************************
8.089 Shaft LENGTH: 0.055 m
AFT OUTER DIAMETER: 0.370 m INNER DIAMETER: 0.120 m FWD OUTER DIAMETER: 0.340 m **********************************************************
9.323 Shaft LENGTH: 1.234 m
OUTER DIAMETER: 0.340 m INNER DIAMETER: 0.120 m **********************************************************
9.383 nut LENGTH: 0.060 m
OUTER DIAMETER: 0.476 m INNER DIAMETER: 0.120 m **********************************************************
9.983 sleeve LENGTH: 0.600 m
OUTER DIAMETER: 0.560 m INNER DIAMETER: 0.120 m **********************************************************
10.013 coupling LENGTH: 0.030 m
OUTER DIAMETER: 0.415 m INNER DIAMETER: 0.120 m **********************************************************
Trang 37Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
10.088 coupling LENGTH: 0.075 m
OUTER DIAMETER: 0.415 m INNER DIAMETER: 0.340 m **********************************************************
10.088 Load Operating condition 5 (before coupling) LOAD VERTICAL: -2450 N
**********************************************************
10.163 coupling flange LENGTH: 0.075 m
DIAMETER: 0.740 m INNER DIAMETER: 0.342 m Gap & sag GAP AND SAG
**********************************************************
10.243 gearbox flange LENGTH: 0.080 m
DIAMETER: 0.740 m INNER DIAMETER: 0.110 m **********************************************************
10.593 Shaft LENGTH: 0.350 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
10.713 Shaft LENGTH: 0.120 m
OUTER DIAMETER: 0.760 m INNER DIAMETER: 0.110 m **********************************************************
10.741 Shaft LENGTH: 0.028 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
10.883 Bearing element LENGTH: 0.142 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
10.883 gearbox bearing aft EXTENSION: 0.284 m
DIAMETRICAL CLEARANCE: 0.260 mm Bearing offset horizontal OFFSET HORIZONTAL: 0.00 mm
Bearing offset vertical OFFSET VERTICAL: -4.10 mm
Thermal expansion vertical Operating condition 3 (low power service) THERMAL EXPANSION VERTICAL: 0.07 mm **********************************************************
11.025 Bearing element LENGTH: 0.142 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
11.087 Shaft LENGTH: 0.062 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
11.148 Shaft LENGTH: 0.062 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
11.148 additional weight MASS: 808 kg
POLAR MOMENT OF INERTIA: 0 kg*m2 DIAMETRAL MOMENT OF INERTIA: 0 kg*m2 **********************************************************
Trang 38Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
11.158 Shaft LENGTH: 0.010 m
OUTER DIAMETER: 0.610 m INNER DIAMETER: 0.110 m **********************************************************
11.346 Shaft LENGTH: 0.188 m
OUTER DIAMETER: 1.382 m INNER DIAMETER: 0.110 m Program default DENSITY: 0 kg/m3
**********************************************************
11.346 wheel weight MASS: 3200 kg
POLAR MOMENT OF INERTIA: 0 kg*m2 DIAMETRAL MOMENT OF INERTIA: 0 kg*m2 **********************************************************
11.346 Load Operating condition 1 (full power service) LOAD VERTICAL: 241990 N
BENDING MOMENT VERTICAL: 78756 Nm 11.346 Load Operating condition 2 (full power from startup) LOAD VERTICAL: 241990 N
BENDING MOMENT VERTICAL: 78756 Nm 11.346 Load Operating condition 3 (low power service) LOAD VERTICAL: 24199 N
BENDING MOMENT VERTICAL: 7875 Nm **********************************************************
11.533 Shaft LENGTH: 0.188 m
OUTER DIAMETER: 1.382 m INNER DIAMETER: 0.110 m Program default DENSITY: 0 kg/m3
**********************************************************
11.589 Shaft LENGTH: 0.056 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
11.731 Bearing element LENGTH: 0.142 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
11.731 gearbox bearing forward EXTENSION: 0.284 m
DIAMETRICAL CLEARANCE: 0.260 mm Bearing offset horizontal OFFSET HORIZONTAL: 0.00 mm
Bearing offset vertical OFFSET VERTICAL: -5.04 mm
Thermal expansion vertical Operating condition 3 (low power service) THERMAL EXPANSION VERTICAL: 0.07 mm
No optimization of offsets (linear) **********************************************************
11.873 Bearing element LENGTH: 0.142 m
OUTER DIAMETER: 0.375 m INNER DIAMETER: 0.110 m **********************************************************
11.873 TOTAL MASS: 29727 kg DISTANCE TO THE CENTRE OF GRAVITY: 4.115 m DENSITY: 7850 kg/m3
MODULUS OF ELASTICITY: 21*10^12 N/m2 SHEAR MODULUS: 81*10^11 N/M2
Trang 39Loads Pre- deformation
Hydrodynamic reactions
[N] [Nm] [mm] Buoyancy [N] [mm] [kg] [mm] Weights [N] [mm] Forces Displacement [mm] Vertical Load case
name value position name value position name value position name value position value position
force 38811 998 force 26368 998 propeller 6128 998 vert tooth force -241990 11348 -0,300 2462
moment 94310 998 ad shaft weight 808 11148 moment on tooth -78756 11348 -0,263 7312
1
force 38811 998 force 26368 998 propeller 6128 998 vert tooth force -241990 11348 -0,300 2462
moment 94310 998 ad shaft weight 808 11148 moment on tooth -78756 11348 -0,263 7312
2
force 26368 998 propeller 6128 998 vert tooth force -24199 11348 -0,300 2462
ad shaft weight 808 11148 moment on tooth -7876 11348 -0,263 7312
force 26368 998 propeller 6128 998 temp support 2450 10089 -0,400 2462
Trang 40Calculation of shaft alignment Ship project „NAM”
IDNR 1157515
load case 1: Full power service
• Shaft line positioned at ⅜ of bearings clearance below center line
• Gearbox bearings with an upward displacement due to thermal expansion
• Nominal propeller thrust (100% MCR, 100% speed)