Tiêu chuẩn đường ống cho tàu biển

Tiêu chuẩn đường ống cho tàu biển, standard for ship piping, tài liệu đường ống, piping, piping, tiêu chuẩn đường ống JIS, mặt bích, co ,tê , cút, fitting..., tài liệu phục vụ đồ án đường ống, đồ án đường ống.Tiêu chuẩn đường ống cho tàu biển, standard for ship piping, tài liệu đường ống, piping, piping, tiêu chuẩn đường ống JIS, mặt bích, co ,tê , cút, fitting..., tài liệu phục vụ đồ án đường ống, đồ án đường ống.Tiêu chuẩn đường ống cho tàu biển, standard for ship piping, tài liệu đường ống, piping, piping, tiêu chuẩn đường ống JIS, mặt bích, co ,tê , cút, fitting..., tài liệu phục vụ đồ án đường ống, đồ án đường ống.Tiêu chuẩn đường ống cho tàu biển, standard for ship piping, tài liệu đường ống, piping, piping, tiêu chuẩn đường ống JIS, mặt bích, co ,tê , cút, fitting..., tài liệu phục vụ đồ án đường ống, đồ án đường ống.

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SHIPBUILDING CO.

HALONG SHIPBUILDING COMPANY

STANDARD FOR SHIP PIPING

BOOK 1

HALONG 2006

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REG DATEHALONG

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STANDARD MATERIAL PLAN

STANDARD MATERIAL PLAN FOR METRIC

1

1/2 ~ 2/2

2

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3

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SHIPBUILDING CO.

CONTENTS

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JIS 5K, 10K COMPOSITE TYPE INNER FLANGE

JIS 5K, 10K COMPOSITE TYPE OUTER FLANGE FOR

JIS 5K COMPOSITE TYPE OUTER FLANGE

JIS 10K COMPOSITE TYPE OUTER FLANGE

3

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SHIPBUILDING CO.

CONTENTS

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DIN 10 & 16BAR SLIP-ON FLANGE

DIN25 & 40BAR SLIP-ON FLANGE

PENETRATION PIECE OF STEEL PLATE

3

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SHIPBUILDING CO.

CONTENTS

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SOCKET WELDING{S.W.} &

SOCKET BRAZING{S.B.} FITTING HLS 01-03-000 1/2~2/2

S.B TYPE COUPLING/ELBOW

S.B TYPE TEE/REDUCING

4

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SOCKET WELDING TYPE UNION

SOCKET WELDING TYPE MALE CONNECTOR

4

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5

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SHIPBUILDING CO.

CONTENTS

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BUTT WELDING FITTING HLS 01-05-000 1/3~3/3

6

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7

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SHIPBUILDING CO.

CONTENTS

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PIPE CLAMP & SUPPORT MATERIAL HLS 01-07-000 1/2~2/2

8

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SHIPBUILDING CO.

CONTENTS

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9

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SUPPORT MIN.LENGTH & HOLE SIZE

10

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SHIPBUILDING CO.

CONTENTS

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10

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SHIPBUILDING CO.

CONTENTS

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-083

THE MINIMUM WALL THICKNESS

10

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11

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SHIPBUILDING CO.

CONTENTS

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13

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2 MATERIAL

2.1 MATERIAL PLAN

2.2 STEEL PIPE 10A

2.3 STAINLESS STEEL PIPE 10A METRIC SIZE (TUBE)

2.4 COPPER & COPPER ALLOY PIPE ALL METRIC SIZE

COPPER ALLOY (AL-BR & CU-NI) PIPE 10A COPPER TUBE

3 MATERIAL PLAN LIST

3.1 STD MAT’L PLAN FOR JIS & KS STEEL PIPING

3.2 STD MAT’L PLAN FOR JIS STANINLESS PIPING

3.3 STD MAT’L PLAN FOR METRIC SIZE COPPER & COPPER ALLOY PIPING

3.4 BRANCH METHOD FOR PIPING

3.5 PIPING MATERIAL CERTIFICATE PLAN

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BOSS TYPE: SS400 ; GENERAL

SUS304 ; FOR IN SIDE SPECIAL COATING PIPE

C 10

RS-TYPE ; OTHERS SPACE

SLIP-ON WELDING SF440 JIS 30K, 40K

NECK WELDING SF440 JIS (*40K) 63K

FLANGE SLIP-ON WELDING SS400 JIS 1K, 5K, 10K, 16K, 20K

SOCKET WELDING SF440 JIS 210K

SOCKET WELDING SF490 JIS 280, 350K

STPG370 #40 ERW OR SML

STPG370 ERWORSTPY400 9.5t

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NOT USE

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SHIPBUILDING CO.

STANDARD MATERIAL PLAN FOR

METRIC SIZE COPPER

NON-ASBESTOS RING TYPE 3.2t

-BR BUTT WELDING

C6870T SML

BUTT WELDING C6870T WELDED

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SHIPBUILDING CO.

BRANCH METHOD OF PIPING

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APPLICATIONPIPE

SAME ASPIPE MAT’L

ALLSIZE

40A

GENERAL USE(HIGH PRESSURELINE)

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2REG DATE

- STANDARD JIS PIPE DIMENSION WEIGHT

2 PIPE STANDARD TABLES

1 STEEL PIPE STANDARD (KS & JIS)

2.STAINLESS STEEL PIPE & TUBE STANDARD (JIS & METRIC SIZE)

3 COPPER PIPE STANDARD (METRIC SIZE)

4 AL-BRASS & CU-NI PIPE STANDARD (METRIC SIZE)

5 DATA FOR NO-MARGIN (FOR STEEL PIPE)

6 BENDING PIPE OF MIN.LENGHT (FOR STEEL PIPE)

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#80 10A – 200A JIS G3454 ERW OR SML

#120 #160 : 250A – 300A JIS G3455

#160 15A – 200A JIS G3459 SMLPIPE 1/2H : 8A(φ200) – 150A(φ160) JIS H3300

COPPER

PIPE TUBE

C1220T

0 : φ6 –φ12 “ SMLAL-BRASS C6870T 15A – 600A “

CORE TUBING SUS

UNIT LENGTH OF PIPE (M/PC)

MATERIAL TYPE NOM DIA. UNIT

LENGTH REMARKSPP/STPY 41 ERW ALL 6M

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SPP : KS D 3507 CARBON STEEL PIPES FOR ORDINARY PIPEING

STPG 370 : JIS G 3454 CARBON STEEL PIPES FOR PRESSURE SERVICE

STPT 370 : JIS G 3456 CARBON STEEL PIPES FOR HIGH TEMPERATURE SERVICE

STPY 400 : JIS G 3457 ELECTRIC ARC WELDED CARBON STEEL PIPE.

STS 370 : JIS G 3455 CARBON STEEL PIPES FOR HIGH PRESSURE SERVICE

STPA 22 : JIS G 3458 ALLOY STEEL PIPES

STPY400(t9.5) STPY400(t12.7)STPY400(t7.9)

STPG370(t9.5)

STPG730(t12.7)

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2REG DATE

200 8 216.3 12.7 63.8

FORSCH 80PIPINGSYSTEM

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2) 8A (F12) & ABOVE : C1220T-1/2H (STAIGHT) -> PC (6M)

EX) D1516EP06T120NNN 50MR

-> COPPER PIPE C1220-0 6P*T1.2

EX) D1516FP 15T146NNN 2PC

-> COPPER PIPE C1220-1/2H 15P*T1.4*6M

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70:30

C7060TC7150T

WEIGHT 9KG/M)NOMINAL

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4 4 4.5 4.5 4.5 4.5 4.5/5.5 5.5 5.5 8 8 10 10 10 10 10 10 10 4.5 4.5 5 5.5 5.5 5.5 6.0 6.0 6.5 8 8 10 10 10 10 10 10 10 4.5 5 5.5 5.5 5.5 5.5 12 12 13 13 14 15 16 17 18 19 21 21

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SHIPBUILDING CO.

BENDING PIPE OF MIN LENGTH

(FOR STEEL PIPE)

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SHIPBUILDING CO.

BENDING PIPE OF MIN LENGTH

(FOR STEEL PIPE)

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SHIPBUILDING CO.

FLANGE STANDARD OF JIS & DIN & ANSI

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1 SCOPE

- STANDARD PIPING JIS, ANSI, DIN FLANGE DIMENSION

2 STANDARD MATERIAL SPECIFICATION

MARERIALMAX.W.P (KG/MM2)

2200C MAX.

3000C MAX.

HYD.

TEST PRESS

NOM

DIA

FLANGETYPE

SYSBOL NUM.STD NAME OF STD REMARK

3101

ROLLED STEEL FOR GEN.STRUCTURE5K 7 6 5 10

10K 14 12 10 20

ALLSIZE

SLIP-ON WELD’G

* FC20 SF40A S20C SC42 FCMB35.

27 25 23 4016K

(F440 ONLY)

SS400 (16K ONLY)

JIS G3101 ROLLED STEEL FOR GEN.STRUCTURE 120

0

C

3201 CARBON S FORG’GS

ALLSIZE

SLIP-ON WELD’G

3201 CARBON S FORG’GS FOR PRESS VESSELS

3201 CARBON S FORG’GS

280K SF490 JIS G3201 CARBON S FORG’GSFOR GEN USE C<0.35%

SLIP-ON (SOCKET) WELD’G

JIS B 2219 S20C, S22C, S25C NOM PRESS NOM DIA TYPE MAT’L SPEC REF 5K, 10K, 16K

30K, 40K

ALL SIZE SLIP-ON WELD’G

SEAM AS MAT’L PIPE (SUS304, SUS316)

IN : SIS304 (316) 5K, 10K, 16K 50A & ABOVE COMPOSITE

(STUB END/OUTER) OUT : SS400 (GALV’)63K 100A & ABOVE NECK WELD’G SUS304, (316, 316L)

15A – 40A SLIP-ON, BRAZ’G YBSC2 (JIS, H5101)

IN : YBSC2 COPPER PIPE

JIS FLANFE 5K, 10K, 16K 50 & ABOVE COMPOSITE

(SLIP-ON, BRAZING) OUT : SS400 (GAL’V)

JIS F7804

15A – 40A SLIP-ON, BRAZING AL-BR (JIS, H5101)

INN : YBSC2 AL-BR PIPE

JIS FLANGE 5K, 10K, 16K 50 & ABOVE COMPOSITE

JIS F7804

15A – 40A SLIP-ON, BRAZING CU-NI

INN : CU-NI CU-NI PIPE

JIS FLANGE 5K, 10K, 16K 50 & ABOVE COMPOSITE

JIS F7804

10, 16 BAR

25, 40 BAR

DIN 2576 DIN 2632

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SHIPBUILDING CO.

FLANGE STANDARD OF JIS & DIN & ANSI

PAGE 39 OF 404

3

- 63K 15A – 80A 210K FLANGE

- STAINLESS STEEL PIPE FLANGE; STEEL PIPE FLANGE

4 INSPECTION

- JIS B2203

- BOLT JOINT FLANGE FACE

5

- TYPE, MAL’T N.P (OR DIN NO.) – N.D

EX1) FLANGE SLIP-ON WELDING SS400 10K – 100A

EX2) FLANGE NECK WELDING SS400 D2632 – 150A

6 FLANGE STANDARD TABLES

1) SLIP – ON FLANGE

2) WELDING NECK FLANGE

3) SOCKET WELDING FLANGE

9) SOLID BRAZING FLANGE FOR COPPER PIPE

10) COMPOSITE TYPE FLANGE FOR COPPER PIPE

11) COMPOSITE TYPE FLANGE FOR CU-NI/AL-BR PIPE

12) ANSI SLIP – ON FLANGE

13) ANSI BLANK FLANGE

14) DIN SLIP – ON FLANGE

15) IMO STANDARD FLANGE

16) PENETRATION PIECE OF OF STEEL PLATE FOR DECK & BULKHEAD

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NOTE: 1 BASED ON JIS B2220 (500A & BELOW), JIS F7805, (ONLY EXH GAS PIPE)

2 MARKING : N.P , N.D , MATERIAL : EX) 1K-500A-SS400

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SS400 SF390 S20C

NOTE: 1 BASED ON JIS B2220 – 1990

2 MARKING : N.P , N.D , MATERIAL : EX) 5K – 100A – SS400

MATRERIAL

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a b d f g r s1 m s2 n l C N H SIZE

WEIGHT (KG/EA)

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a b d f s1 r g m n C N H

SIZE W.T (KG/EA)

2 MARKING : N.P , N.D , MATERIAL ; EX) 30K – 80A – SF45

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2 MARKING : N.P , N.D , MATERIAL ; EX) 40K – 100A – SF45

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-NOTE: 1 BASED ON JIS B2210 – 1984

2 MARKING : N.P , P.SCH’N.D, MATERIAL ; EX) 40K – #80 - 125A – SF45

3 WEIGHT UNIT : KG/EA

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-NOTE: 1 BASED ON JIS B2210 – 1984

2 MARKING : N.P , P.SCH’N.D, MATERIAL ; EX) 63K – #160 - 150A – SF45

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SHIPBUILDING CO.

JIS 210K SOCKET WELDING FLANGE

FOR HYDRAULIC USE

N.D O.D SCH’ A A1 B C d d1 d2 e d3 f r d4 SIZE L O-RING

WEIGHT (KG/EA)

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SHIPBUILDING CO.

FOR HYDRAULIC USE

N.D O.D SCH’ A A1 B C d d1 d2 e d3 f r d4 SIZE L O-RING

WEIGHT (KG/EA)

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SHIPBUILDING CO.

FOR HYDRAULIC USE

NOTE: 1 BASED ON JIS F7806 – 1987

2 MARKING : N.P & TYPE, P.SCH’N.D, MATERIAL ,

EX) 280K – A (or B) - #160 - 80A – SS400

3 TYPE : A – FEMALE, B - MALE

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2 MARKING : N.P, N.D, MATERIAL EX) 5K – 100A – SS400

3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

5 STUD BOLT : M16x35Lx18Sx16T

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

5 STUD BOLT : M16x35Lx18Sx16

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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3 STUD – BOLT/NUT

4 HEAVY THK P.O.R

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NOTE : 1 BASED ON JIS F7804 – 1976

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SHIPBUILDING CO.

JIS 5K, 10K COMPOSITE BRAZING

TYPE INNER FLANGE FOR COPPER PIPE (50A-300A)

2 MARKING : N.D (O.D), MATERIAL

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50A & ABOVE CAST, AL-BR

UNIT : MM

WEIGHT(KG/EA)

2 MARKING ON MAT’L : TYPE, N.D MAT’L

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80A 85 185 150 122 95 16 10 8 19 M16 1.98100A 110 210 175 142 124 18 10 8 19 M16 2.64125A 140 250 210 177 148 18 10 8 23 M20 3.57150A 160 280 240 207 175 20 12 8 23 M20 4.76200A 210 330 290 253 227 20 12 12 23 M20 5.67250A 270 400 355 315 284 24 14 12 25 M22 9.48300A 320 445 400 363 334 26 16 16 25 M22

2 MARKING : TYPE, N.P, N.D, EX) C-5K-100A

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2 MARKING ON MAT’L : (TYPE), N.P., N.D., MAT’L

EX) A-5K-100A – SS400

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2 MARKING ON MAT’L : (TYPE), N.P., N.D., MAT’L

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SHIPBUILDING CO.

ANSI 150 PSI SLIP-ON FLANGE

FOR JIS PIPE

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SHIPBUILDING CO.

ANSI 300 PSI SLIP-ON FLANGE

FOR JIS PIPE

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NOTE : 1 BASED ON ANSI B16.5

2 MARKING : N.P., N.D., MATERIAL EX) ANSI 150 - 100A – SS400

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NOTE : 1 BASED ON ANSI B16.5

2 MARKING : N.P., N.D., MATERIAL EX) ANSI 300 - 100A – SS400

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SHIPBUILDING CO.

DIN 10BAR SLIP-ON FLANGE

FOR JIS PIPE (DIN 2576)

NOTE : 1 BASED ON DIN 2576

2 MARKING : N.P (DIN NO.) , N.D, MAT’L

EX) D2576 – 100A – SS400

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NOTE : 1 BASED ON DIN 2632, DIN2633

EX) D2632 – 100A – SS400

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NOTE : 1 BASED ON DIN 2634, DIN2635

EX) D2634 – 100A – SS400

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MARPOL 73/78ANEX – IV –REG.11

BILGE & SLUDGE

PIPEO.D+0.5

215 183 20 22 6

M20X70L

MARPOL 73/78ANEX – IV –REG.11

NOTE : 1) The flange is designed to accept pipes up up to a maximum internal diameter of 100mm

2) The flange is designed to accept pipe up to a maximum internal diameter of 125mm

3) MARKING: SYMBOL, N.D, MATERIAL

(EX : IMOL – 50A – SS400)

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- B = 30 (100A & BELOW)

EXCEPT GENNERAL PART

2) THE THICKNESS OF DOUBLE PATE (T1) MUST NOT BE LESS THAN THE THICKNESS OF HULL STUCTURE (T), (T1 T)

3) DOUBLE PLATE SHALL BE MARKED WITH N.P * N.D *

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2REG DATE

2.1 STANDARD MATERIAL SPEC

SIS410

#160

(S.W.)SOCKET

STEEL

SUS304TPSUS316TP

SUS304SUS316SUS316L

- STEEL & STAINLESS STEEL SOCKET WELDING (S.W.) FITTING

LOW PRESSURE #80 120, #160 210BAR

- STAINLESS STEEL S.W FITTING DIMENSION STEEL

3 INSPECTION

JIS STANDARD

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2REG DATE

1) S.W TYPE COUPLING FOR STEEL PIPE

2) S.W TYPE ELBOW FOR STEEL PIPE

3) S.W TYPE REDUCING FOR STEEL PIPE

4) S.W TYPE FOR STEEL PIPE

5) S.W TYPE FOR BOSS & NIPPLE

6) S.W TYPE FOR DRAIN

7) S.B TYPE COUPLING FOR COPPER PIPE

8) S.B TYPE ELBOW FOR COPPER PIPE

9) S.B TYPE REDUCING FOR COPPER PIPE IPE

10) S.B TYPE TEE FOR COPPER PIPE

11) S.B TYPE REDUCING TEE FOR COPPER P

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SHIPBUILDING CO.

SOCKET WELDING TYPE COULDING

FOR STEEL PIPE (JIS)

EX) SKC – L (OP LP ) – S25C - #160 – 80A

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NOTE : 1 MARKING : TYPE, MAT’L, SCH , N.D

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SHIPBUILDING CO.

SOCKET WELDING TYPE REDUCING

EX) SKR – S25C - #80 – 40Ax32A

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SHIPBUILDING CO.

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SHIPBUILDING CO.

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SHIPBUILDING CO.

S.W.TYPE FOR BOSS & NIPPLE

PAGE 93 OF 404

DIMENSIONTYPE

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SHIPBUILDING CO.

S.W.TYPE FOR DRAIN

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MATERIALS20C BSBF2

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NOTE : 1) TABLE (A)=(B)=(C)

2) MARKING : MAT’L, THK., N.D (O.D.),

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SHIPBUILDING CO.

SOCKET BRAZING TYPE REDUCING TEE

FOR COPPER PIPE (METRIC)

RE MARK10x8 15 12 15.1 12.1 14 17 26 27 1.4 1.2

NOTE : 1) TABLE (A)=(B) (C)

2) MARKING : MAT’L, THK., N.D (O.D.),

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2.1 STANDARD MATERIAL SPEC

2.1.1 FOR PIPE CONNECTION

STEEL PIPE

SAME ASPIPE MAT’L

2.1.2 FOR PIPE PENETRATION

ALL

COPPER

3 INSPECTION

4 STANDARD TABLE LIST

1) SLEEVE STANDARD FOR STEEL PIPE (JIS)

2) SLEEVE STANDARD FOR COPPER PIPE PENETRATION (METRIC)

3) SLEEVE STANDARD FOR AL-BR/CU-NI PIPE PENETRATION (METRIC)

4) PENETRATION PIECE FOR R-22 PIPE

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