• when the appropriate operation number is unavailable in this manual, please make and use an operation number in accordance with the instructions on page GI – 11.. HOW TO READ THIS MANU
Trang 1HEATER AND AIR CONDITIONER
Trang 2THIS PAGE INTENTIONALLY LEFT BLANK
Trang 3This manual is applicable to the vehicles beginning with the following Vehicle Identification Numbers.
In the case of parts warranty;
• when the appropriate operation number for the part is specified in this manual, please use it.
• when the appropriate operation number is unavailable in this manual, please make and use an
operation number in accordance with the instructions on page GI – 11.
The SRT and operation no listed in this manual may be revised without prior notice.
Trang 4THIS PAGE INTENTIONALLY LEFT BLANK
Trang 5GI: GENERAL INFORMATION
TROUBLE CODE Symptom code GI – 12 Damage code GI – 14
GI
Trang 6HOW TO READ THIS MANUAL
q KEY (Illustration Number)
Determine the required operation, shown on the time table, by using the key provided in the illustration The illustration is applicable to all model years therefore some parts are different in shape or
specification from the illustration in this manual.
w OPERATION NUMBER
The operation number is an 8-digit code made up of the four parts shown below.
1) Part 1 (PNC … Part Name Code)
This part indicates the part or component that is the subject of the operation PNC is established by the Service Department to classify parts by their function This numbering is applied to all models and model years.
2) Part 2 (Specification Variation)
This part indicates labor operations which may differ because of difference in vehicle specifications.
GENERAL INFORMATION GI
R01 FRONT SUSPENSION (STRUT)
R – 2 Effective NOV 1998 / F219-10-98K
❉ ❉ ❉ ❉ ❉ ❉ – ❉ – ❉ Part 1 Part 2 Part 3 Part 4
Example
Trang 73) Part 3 (Operation type) The codes are:
A Adjust M Periodical inspection service, Machine
C Check P Pre-delivery inspection service, Color coat
D Diagnose R Remove and Replace
G Clean and Repack T Tighten
H Overhaul
4) Part 4 (Suffix) This part specifies the labor operations for add-on repairs and/or actual time repairs.
In this part, alphabetical symbols are used and have the following meanings:
A Air conditioner M Key Less Entry
B Power steering N Air Pump
C 4-Wheel Anti-Lock Brake System P CX
G Power Window U Use A/T cooler flusher
H EGI V Use four wheel alignment tester
J DOHC T Actual time → Refer to page GI – 11 “Operation
K Sunroof Number for Actual Time”
L Power Take Off W Rear Anti-Lock Brake System
• Cylinder head (B0401), R&R
• Cylinder block (B0501), R&R
Add U0004X–R–X (0.7 hrs.) when it’s performed
Example
Trang 8e REPAIR TIME
The repair times in this manual are given in hours and tenth of hours (e.g 3.2 for 3 hours 12 minutes) Enter on the Warranty Claim Form in the manner shown.
Refer to example 3 (page GI – 8) to calculate repair time for operations with add-ons.
r REPAIR TIME VARIATIONS
Repair times may vary within a model group, such as: DOHC, TURBO, CIS, etc.
When selecting repair times, add adjusted time for specification differences and options to the standard times When specifications are other than listed, repair times are substituted by standard times Refer to example 1 (page GI – 6).
t VENDOR CODE
In the case of a part of the same part number being supplied by more than one vendor, the vendor mark and vendor code are given to the part in the illustration When filing a warranty claim against such a part, enter the vendor code shown in this manual along with the vendor mark.
y ABBREVIATIONS
AAS Auto Adjust Suspension H-AT Hydraulic Controlled Automatic ABS Anti-Lock Brake System Transmission
ACC Auto Cruise Control HB Hatch Back
A/C Air Conditioner HT Hard Top
ALL Auto Load Leveling HLA Hydraulic Lash Adjuster
ATF Automatic Transmission Fluid I4 In-line, 4-cylinders
A/P Air Pump LH Left Hand
A/T Automatic Transmission LHD Left Hand Drive
B.F/L Before Face-lifted LPG Liquefied Petroleum Gas
Cab Cabin LSD Limited Slip Differential
Carb Carburetor LSG Load Sensing G-Valve
CE Conventional Engine M/T Manual Transmission
CIS Continuous Fuel Injection System OH Overhaul
CP Coupe PATS Passive Anti-theft System
CPU Central Processing Unit P/S Power Steering
CSD Cold Start Device P.T.O Power Take Off
CX Comprex (Supercharger) P/W Power Window
D&C Disconnect and Connect RH Right Hand
DE Diesel Engine RHD Right Hand Drive
DOHC Double Overhead Camshaft R&R Remove and Replace
DP Dual Proportioning RWD Rear Wheel Drive
EC-AT Electronically Controlled SD Sedan
Automatic Transmission SOHC Single Overhead Camshaft
EC-PS Electronically Controlled SST Special Service Tool
Power Steering TCS Traction Control System
EGI Electronic Gasoline Injection TR Transfer
EGR Exhaust Gas Recirculation 2WD (4 ×2) Two Wheel Drive
F/L Face-lifted V6 V configuration, 6-cylinders
4W ABS Four Wheel Anti-Lock Brake System WU-TWC Warm Up Three Way Catalytic 4WD (4 ×4) Four Wheel Drive Converter
4WS Four Wheel Steering WU-OC Warm Up Oxidation Catalytic FWD Front Wheel Drive Converter
GENERAL INFORMATION GI
Trang 9CONTENTS OF ENGINE ADJUST
Engine oil level, CheckCoolant level, CheckDrive belt, Adjust
Trang 10HOW TO USE THIS MANUAL
When a repair operation is performed, determine the operation number and repair time from the manual in the following manner.
Model: L3 engine without A/C
Repair performed: Replace all pistons
Step 1 Turn to “II: ILLUSTRATED INDEX”, and find the page number of “B05: CYLINDER BLOCK”.
Step 2 Turn to page B – 45 and find the operation number for PISTON, R&R, all.
Another method is to look for the page number under PISTON in the “AI: ALPHABETICAL INDEX”.
Example 1
GENERAL INFORMATION GI
II – 2 Effective NOV 1998 / F219-10-98K
B01 ENGINE B – 2 B02 ENGINE FRONT B – 8 B03 ENGINE REAR B – 16 B04 CYLINDER HEAD B – 18 B05 CYLINDER BLOCK B – 32 B06 ENGINE MOUNT B – 46
II ILLUSTRATED INDEX (B Section)
OPERATION
K E Y
OPERATION
12.7
11.8 0.3
0.3 F-12VALVE B0507G–R– X
—
CYLINDER BLOCK B05
Trang 11Model: L3 engine
Repair performed: Grind cylinder head
Step 1 Turn to “II: ILLUSTRATED INDEX”, and find the page number of “B04: CYLINDER HEAD”.
Step 2 Turn to page B – 19 and find the operation number of CYLINDER HEAD, R&R.
II ILLUSTRATED INDEX (B Section)
REPAIR TIME
—
—
— 8.4
1 CYLINDER HEAD, R&R SOHC Carb . B0401A–R– X
SOHC EGI B0401B–R– X E-Carb B0401C–R– X DOHC B0401H–R– X F-12VALVE B0401G–R– X
OPERATION
K E Y
OPERATION NUMBER
7.8
CYLINDER HEAD B04
OperationCYLINDER HEAD, R&R
Operation numberB0401H-R-X
Repair time8.4
machine head
8.9 Total repair timeThere is no item
corresponding to the operation
Make operation number in ance with “OPERATION NUMBER FOR ACTUAL TIME”
accord-on Page GI – 11
Trang 12Model: L3 engine with A/C
Repair performed: Replace all main bearings
Step 1 Turn to “II: ILLUSTRATED INDEX”, and find the page number of “B05: CYLINDER BLOCK”.
Step 2 Turn to page B – 37 and find the operation number of MAIN BEARING, R&R, all.
Example 3
GENERAL INFORMATION GI
B01 ENGINE B – 2 B02 ENGINE FRONT B – 8 B03 ENGINE REAR B – 16 B04 CYLINDER HEAD B – 18 B05 CYLINDER BLOCK B – 32 B06 ENGINE MOUNT B – 46
• Timing belt/chain (B0211/B0210), R&R
• Oil pan gasket (D0201), R&R
Operation numberB0503J-R-XB0503J-R-A
OperationMAIN BEARING, R&R, all
Add onsWith A/C add
Repair time10.5 0.3Total repair time 10.8
Trang 13Model: L3 engine
Repair performed: Replace pressure switch
Step 1 Turn to “II: ILLUSTRATED INDEX”, and find the page number of “U00: REFRIGERANT SYSTEM
& DIAGNOSIS” and U07: “CONDENSER, HOSES, LIQUID TANK, OTHER PARTS”.
Step 2 Turn to page U – 19 and find the operation number of PRESSURE SWITCH, R&R.
Step 3 Turn to page U – 3 and find the operation number of REFRIGERANT RECHARGE.
Repair time0.40.7
PRESSURE SWITCH, R&RREFRIGERANT RECHARGE
1.1 Total repair time
U00 REFRIGERANT SYSTEM &
DIAGNOSIS U – 2 U01 VENTILATION SYSTEM U – 4 U02 CLIMATE CONTROL
Effective NOV 1998 / F219-10-98K II – 17
U07 CONDENSER, HOSES, LIQUID TANK, OTHER PARTS U – 18
3 PRESSURE SWITCH, R&R
Includes:
• Refrigerant recharge (U0004) not included
4 “O” RING, R&R
One or two
K E Y
Effective NOV 1998 / F219-10-98K U – 19
U0703X–R– X 0.4
4 REFRIGERANT RECHARGE
Includes:
• Leak, Check (U0002)
99 DTC READING BY NGS TESTER U9999X–D– X —
K E Y
Effective NOV 1998 / F219-10-98K U – 3
REPAIR TIME
U0004X–R– X 0.7
Trang 14CONSTITUENT OF REPAIR TIME
The repair time includes the following, with 0.1 hour (six minutes) as the unit:.
1 Repair time
Each repair time includes all of the time for making repairs, such as inspection, cleaning and adjustment All overhaul repair times include the time for removing and reinstalling All painting times (SRT) include the cost of materials and other expenses for a new panel.
B0101X-H-X ENGINE, OH
Includes removing and reinstalling engine; cleaning and checking disassembled parts; retightening
cylinder head bolts; adjusting valve clearance, carburetor, and ignition timing.
1) Time required to move the vehicle in question (drive-in, drive-out, etc.).
2) Time required to assemble necessary tools and parts for work and to return the tools to storage.
3) Time required for testing after repair.
4) Variation resulting from difference in mileage and operating conditions of vehicles.
HOW TO MEASURE REPAIR TIME
The repair times are determined based on the following conditions:
1 Technician
A person equivalent to an average technician who has attended training in the repair of Ford vehicles
and one who is not a specialist, familiar with only a portion of the repair work.
Trang 15OPERATION NUMBER FOR ACTUAL TIME
When there is no specified Operation No in this manual, make an 8-digit operation number as follows:
When there is no available PNC for applicable part, use the PNC of the component to which the part is
attached Do not use the D-code of the part or the last five digits of the part number Refer to Section Y and use the appropriate PNC for a paint problem.
Regarding the following repairs, use the below special PNC.
Perforation Y0200
Refer to section Y02 for an explanation of the coverage.
Water Leak Y0300
Dust Entering / Air Leak Y0400
Rust / Corrosion Y0500
Remove & Replace Overhaul
Machining Welding Paint Repair of Seat or Trim Body Work
Trang 16TROUBLE CODE
SYMPTOM CODE
GENERAL INFORMATION GI
ENGINE
01 ENGINE DOSE NOT START
02 ENGINE HARD START
03 ROUGH IDLE
04 ENGINE STALLS WHILE DRIVING –
WILL NOT RESTART
05 ENGINE STALLS WHILE DRIVING – WILL RESTART
06 RPM DOES NOT INCREASE
07 RPM DOES NOT DECREASE
08 HESITATION / SURGING / MISFIRE
15 EXCESSIVE FUEL CONSUMPTION
16 EXCESSIVE OIL CONSUMPTION
17 BLACK SMOKE
18 WHITE SMOKE / BLUE SMOKE
19 FAILED EMISSION TEST / EXCEED EMISSION
23 JUMPS OUT OF GEAR
24 HARD SHIFTING / NO SHIFTING / IMPROPER
SYNCHRONIZATION / GEAR NOISE
25 VEHICLE WILL NOT MOVE / NO SHIFT
26 SHIFT SHOCK
27 TRANSMISSION SLIPPING / INCORRECT SHIFT
POINTS
28 WILL NOT LOCK UP (TORQUE CONVERTER)
29 IMPROPER LOCK UP POINT (TORQUE CONVERTER)
STEERING, AXLE, CHASSIS
30 STEERING WHEEL OFF CENTER
31 STEERING SHIMMY
32 POOR DRIVE STABILITY / DRIFT TO THE RIGHT
OR LEFT
33 UNEVEN VEHICLE HEIGHT
34 UNUSUAL / UNEVEN TIRE WEAR
BRAKE
35 SQUEAK
36 INSUFFICIENT BRAKING
37 BRAKES GRAB
38 BRAKES TOO SENSITIVE
39 UNEVEN BRAKING PERFORMANCE / PULL
TO THE RIGHT OR LEFT
40 BRAKES DRAGBODY
41 DOES NOT OPEN/DOES NOT UNLOCK
42 DOES NOT CLOSE / DOES NOT LOCK
43 DOES NOT STAY IN POSITION
44 BLISTERS
45 PEELING / FLAKING
46 COLOR MISMATCH
47 GLAZING / HAIRLINE CRACKING
48 DIRT / FOREIGN MATERIAL UNDER SURFACE
49 FADED / DISCOLORED
50 PAINT THIN
51 RUNS / SAGS / OVER SPRAY
52 CHIPPED / PAINT SURFACE DAMAGE
53 RUST / CORROSION / PERFORATIONBODY ELECTRICAL
54 UNSTABLE SPEED CONTROL
COLOR, PAINT, RUST OPENING / CLOSING OPERATION
Trang 1761 DOES NOT SWITCH ON / NO INDICATION /
INOPERATIVE / NO LIGHTING/NO WARNING
62 DOES NOT SWITCH OFF / INDICATOR STAYS ON /
OPERATION STAYS ON / LIGHT STAYS ON /WARNING LIGHT STAYS ON
63 STOPS IN THE MIDDLE OF OPERATION
64 IMPROPER OPERATION
65 IMPROPER INDICATION
66 SEIZED OR STUCK
67 CANNOT SET / WILL NOT RELEASE
68 POOR WINDOW WIPING
69 WEAK PUMPING / IMPROPER SPRAYING
70 IMPROPER / CHANGING FREE PLAY
71 NO/LATE RETURN TO THE ORIGINAL POSITION
72 HARD TO OPERATE
73 LOOSE
74 POOR MANEUVERABILITY
75 FUEL LEAK
76 OIL LEAK / GREASE LEAK
77 WATER LEAK / COOLANT LEAK
78 AIR / EXHAUST GAS / DUST / LIGHT LEAK
79 CONDENSATION
80 EXCESSIVE OPERATING NOISE
81 RESONANCE NOISE
82 UNUSUAL NOISE (excl ENGINE KNOCKING,
BRAKE SQUEAKING, OPERATION NOISE,RESONANCE NOISE)
83 UNUSUAL VIBRATION / CHATTER / JUDDER
84 UNUSUAL ODOR
85 BURNT / SMOKE
86 BLOWN FUSE
87 SPLIT / CUT / WARP
88 POOR VISIBILITY / DOUBLE VISION / INDICATION NOTCLEAR
89 OUT OF PROPER POSITION
90 INTERFERE WITH OTHER PART
91 FELL OFF
92 BROKEN
93 SEIZED
94 PREMATURE WEAR
95 INCORRECT PARTS INSTALLED AT FACTORY
96 PART NOT INSTALLED AT FACTORY
97 WIND NOISE
98 DIRT / STAIN / SOILED
99 SPECIAL CODE – USE THIS CODE ONLY WHEN FORD INSTRUCTS
OTHERS APPEARANCE
ODOR, BURNT NOISE & VIBRATION LEAK, ENTERING & WATER DROP MALFUNCTION
HEATER / AIR CONDITIONING
Trang 18DAMAGE CODE
GENERAL INFORMATION GI
9A BROKEN, DAMAGED, CRACKED
9B BENT, KINKED, TWISTED, DISTORTED, WARPED,
DEFORMED
9C WORN
9D SCORED, GALLED, SCRATCHED, NICKED
9E DETERIORATED, WEAKENED, SOFTENED, FATIGUED
9K IMPROPER WELDING, POOR SEALING
9L THREAD FAILURE, FAULTY STITCHING,
IMPROPER SEWING
9M IMPROPER MACHINING
9N INCORRECT PARTS INSTALLED AT FACTORY
9P PARTS NOT INSTALLED AT FACTORY
9Q SHORT CIRCUIT, DAMAGED INSULATION,
SHORTED AGAINST BODY OR MOVING PARTS
9R OPEN CIRCUIT, HIGH RESISTANCE, FATIGUE OPEN
CIRCUIT DUE TO VIBRATION OF HARNESS
ELECTRICAL
WORKMANSHIP
MATERIAL
9S LOOSE COUPLER CONNECTION
9T CONNECTION(S) CAME OUT OF COUPLER
9U PINCHED HARNESS
9V INCORRECT WIRING9W INTERNAL FAILURE
9X PAINT FAILURE, FADED, DIRT, STAINED, TARNISHED
9Y RUST, CORROSION
91 OIL / GREASE LEAK
92 SEIZED, BOUND, STUCK
93 FOREIGN MATERIAL, PLUGGED, CLOGGED, CARBON DEPOSIT, POOR CONTACT DUE
TO DIRT / RUST / DUST
94 PIN HOLE, POROUS, CASTING FLAW
OTHERS COLOR, PAINT & RUST
Trang 19II: ILLUSTRATED INDEX
T BODY ELECTRICAL SYSTEM II – 15
SYSTEMS II – 16
Y PAINT II – 17
Z WIRE HARNESS II – 18
II
Trang 22II – 4 Effective MAR 2006 / F228-10-06C
E01 WATER PUMP & THERMOSTAT E – 2
E02 RADIATOR & COOLING FAN E – 4
E03 WATER PIPE & HOSE E – 6
Trang 25Effective MAR 2006 / F228-10-06C II – 7
K00 DIAGNOSIS K – 2
K01 TRANSMISSION COMPLETE
(AUTOMATIC TRANSMISSION) K – 4 K02 TRANSMISSION CASE
(AUTOMATIC TRANSMISSION) K – 6 K03 AUTOMATIC TRANSMISSION
RELATED PARTS K – 8 K04 SWITCHES & RELAYS
(AUTOMATIC TRANSMISSION) K – 10 K05 CHANGE CONTROLS
(AUTOMATIC TRANSMISSION) K – 12
K07 FRONT DIFFERENTIAL (AUTOMATIC TRANSMISSION) K – 14
Trang 26II – 8 Effective MAR 2006 / F228-10-06C
L01 PROPELLER SHAFT L – 2
Trang 28II – 10 Effective MAR 2006 / F228-10-06C
N01 STEERING LINKAGE N – 2
N02 STEERING GEAR & LINKAGE N – 4
N03 POWER STEERING SYSTEM N – 8
Trang 29P06 PARKING BRAKE P – 16
Trang 30II – 12 Effective MAR 2006 / F228-10-06C
Q01 TIRE & JACK Q – 2
Trang 31Effective MAR 2006 / F228-10-06C II – 13
R01 FRONT SUSPENSION (STRUT) R – 2
R04 FRONT STABILIZER &
CROSSMEMBER R – 6 R05 REAR SUSPENSION
(STRUT & MULTI-LINK) R – 8
Trang 32II – 14 Effective MAR 2006 / F228-10-06C
S01 LOCK SET S – 4
S02 BUMPER S – 6
S04 MOLDINGS & PROTECTORS S – 8
S05 BONNET (HOOD) & TRUNK LID S – 10
S06 BODY PANEL & FLOOR
Trang 33Effective MAR 2006 / F228-10-06C II – 15
T00 DIAGNOSIS T – 2
T01 POWER CIRCUIT T – 4
T02 SWITCHES T – 6
T03 EXTERIOR LIGHTING SYSTEM T – 8
T04 INTERIOR LIGHTING SYSTEM T – 10
T05 WARNING SYSTEM T – 12
T06 INSTRUMENT CLUSTER
(METER) T – 14 T09 THEFT DETERRENT SYSTEM T – 16
T10 HORN T – 18
T11 AUDIO SYSTEM T – 20
Trang 34II – 16 Effective MAR 2006 / F228-10-06C
U00 REFRIGERANT SYSTEM &
DIAGNOSIS U – 2
U01 VENTILATION SYSTEM U – 4
U02 CLIMATE CONTROL U – 6
U03 BLOWER U – 8
U04 HEATER UNIT U – 10
U05 COMPRESSOR & ENGINE KIT U – 12
U06 AIR CONDITIONING &
ELECTRICAL PARTS U – 14
U07 CONDENSER, HOSES, LIQUID
TANK, OTHER PARTS U – 16
Trang 35Effective MAR 2006 / F228-10-06C II – 17
Y01 PAINT Y – 4
Y02 PERFORATION REPAIRS Y – 6
Trang 36II – 18 Effective MAR 2006 / F228-10-06C
Z01 WIRE HARNESS Z – 4
Trang 37A: MAINTENANCE AND ADJUSTMENTS
(NOT COVERED BY MANUFACTURER’S WARRANTY) A – 2
(NOT COVERED BY MANUFACTURER’S WARRANTY) A – 3
(NOT COVERED BY MANUFACTURER’S WARRANTY) A – 4 A01 MAINTENANCE AND ADJUSTMENTS A – 7 A
SYMPTOM CODE
01 ENGINE DOSE NOT START
02 ENGINE HARD START
03 ROUGH IDLE
04 ENGINE STALLS WHILE DRIVING – WILL NOTRESTART
05 ENGINE STALLS WHILE DRIVING – WILL RESTART
06 RPM DOES NOT INCREASE
07 RPM DOES NOT DECREASE
08 HESITATION / SURGING / MISFIRE
11 ENGINE KNOCKING
12 ENGINE BACKFIRE / AFTERFIRE
13 RUN-ON / DIESELING
14 LACK OF POWER
15 EXCESSIVE FUEL CONSUMPTION
16 EXCESSIVE OIL CONSUMPTION
17 BLACK SMOKE
18 WHITE SMOKE / BLUE SMOKE
19 FAILED EMISSION TEST / EXCEED EMISSIONSTANDARD
20 UNDERCHARGING / DEAD BATTERY
70 IMPROPER / CHANGING FREE PLAY
71 NO/LATE RETURN TO THE ORIGINAL POSITION
72 HARD TO OPERATE
73 LOOSE
76 OIL LEAK / GREASE LEAK
82 UNUSUAL NOISE (excl ENGINE KNOCKING, BRAKESQUEAKING, OPERATION NOISE, RESONANCENOISE)
83 UNUSUAL VIBRATION / CHATTER / JUDDER
88 POOR VISIBILITY / DOUBLE VISION / INDICATIONNOT CLEAR
89 OUT OF PROPER POSITION
92 SEIZED, BOUND, STUCK
93 FOREIGN MATERIAL, PLUGGED, CLOGGED,CARBON DEPOSIT, POOR CONTACT DUE TO DIRT /RUST / DUST
OTHERS
WORKMANSHIP OTHERS
APPEARANCE
NOISE & VIBRATION LEAK, ENTERING & WATER DROP MALFUNCTION
BRAKE
STEERING, AXLE, CHASSIS CLUTCH, TRANSMISSION, DRIVELINE BATTERY CHARGE
FUEL & OIL CONSUMPTION
DRIVEABILITY START / IDLE
* The codes on this page will cover most of the parts, components, or systems contained in this Section However, if suitable codes
cannot be found, refer to the complete code chart in Section GI of this manual
Trang 38SCHEDULED MAINTENANCE SERVICE (For ADR) (NOT COVERED BY MANUFACTURER’S WARRANTY)
AA9
80,000 Kilometers or 48 Months
Except FL22 type engine coolant AA909A–M– X 2.2 3.0
FL22 type engine coolant AA909B–M– X 1.8 2.6
120,000 Kilometers or 72 Months
Except FL22 type engine coolant AA913A–M– X 2.2 3.0
FL22 type engine coolant AA913B–M– X 1.8 2.6
160,000 Kilometers or 96 Months
Except FL22 type engine coolant AA917A–M– X 2.3 3.1
FL22 type engine coolant AA917B–M– X 1.9 2.8
Revised JUL 1997 / F216-11-97G Effective MAR 2006 / F228-10-06C
A – 2
OPERATION OPERATION NUMBER
REPAIR TIME
L3 engine AJ engine
Trang 39SCHEDULED MAINTENANCE SERVICE (For General)
10,000 Kilometers (6,250 Miles) or 6 Months AA532X–M– X 0.9 1.0
20,000 Kilometers (12,500 Miles) or 12 Months AA533X–M– X 1.6 1.7
30,000 Kilometers (18,750 Miles) or 18 Months AA534X–M– X 0.9 1.0
40,000 Kilometers (25,000 Miles) or 24 Months
Except FL22 type engine coolant AA535A–M– X 2.4 3.1FL22 type engine coolant AA535B–M– X 2.0 2.8
50,000 Kilometers (31,250 Miles) or 30 Months AA536X–M– X 0.9 1.0
60,000 Kilometers (37,500 Miles) or 36 Months AA537X–M– X 1.6 1.7
70,000 Kilometers (43,750 Miles) or 42 Months AA538X–M– X 0.9 1.0
80,000 Kilometers (50,000 Miles) or 48 Months
Except FL22 type engine coolant AA539A–M– X 2.4 3.2FL22 type engine coolant AA539B–M– X 2.0 2.8
90,000 Kilometers (56,250 Miles) or 54 Months AA540X–M– X 0.9 1.0
100,000 Kilometers (62,500 Miles) or 60 Months
Except FL22 type engine coolant AA541A–M– X 1.7 1.7FL22 type engine coolant AA541B–M– X 2.1 2.0
110,000 Kilometers (68,750 Miles) or 66 Months AA542X–M– X 0.9 1.0
120,000 Kilometers (75,000 Miles) or 72 Months
Except FL22 type engine coolant AA543A–M– X 2.4 3.1FL22 type engine coolant AA543B–M– X 2.0 2.8
130,000 Kilometers (81,250 Miles) or 78 Months AA544X–M– X 0.9 1.0
140,000 Kilometers (87,500 Miles) or 84 Months AA545X–M– X 1.6 1.7
150,000 Kilometers (93,750 Miles) or 90 Months AA546X–M– X 0.9 1.0
160,000 Kilometers (100,000 Miles) or 96 Months
Except FL22 type engine coolant AA547A–M– X 2.5 3.3FL22 type engine coolant AA547B–M– X 2.1 2.9
Effective MAR 2006 / F228-10-06C Revised JUL 1997 / 2204-14-97G A – 3
OPERATION OPERATION NUMBER
REPAIR TIME
L3 engine AJ engine
Trang 40MAINTENANCE AND ADJUSTMENTS (NOT COVERED BY MANUFACTURER’S WARRANTY) AC1
COMPRESSION PRESSURE, Check
L3 engine AC101A–C– X 0.6
AJ (3.0L Duratec) engine AC101B–C– X 1.4
Includes:
• Spark plug (G0102), R&R
POSITIVE CRANKCASE VENTILATION (PCV) VALVE, Check
L3 engine AC105A–C– X 2.6
AJ (3.0L Duratec) engine AC105B–C– X 0.3
THREE WAY SOLENOID VALVE or EGR SOLENOID VALVE, Check AC113X–C– X 0.3
FUEL EVAPORATIVE LINE, Check for leak AC116X–C– X 0.3
VENTILATION HOSE (Charcoal canister), Check AC117X–C– X 0.5
ENGINE OIL PRESSURE, Check
L3 engine AC119A–C– X 0.6
AJ (3.0L Duratec) engine AC119B–C– X 1.0
Includes:
• Oil pressure switch (T0504), R&R
FUEL LINE and CONNECTION, Check for leak AC124X–C– X 0.3
ACCELERATOR LINKAGE and CHOKE MECHANISM, Check AC125X–C– X 0.2
OPERATION OPERATION NUMBER REPAIR TIME
Revised JUL 1997 / F216-11-97G Effective MAR 2006 / F228-10-06C
A – 4