Tài liệu sửa chữa xe ô tô Renault 19 (Repair Manual) - P11

Tài liệu sửa chữa xe ô tô Renault 19 (Repair Manual) Chassis, Heating and ventilation, Sheet metal work, Sealing and Soundproofing, Trim and Upholstery

Trim and Upholstery

GENERAL

SIDE OPENING ELEMENTS TRIM

FRONT SEAT FRAMES AND SEAT RUNNERS REAR SEAT FRAMES ANDSEAT RUNNERS FRONT SEAT TRIM

REAR SEAT TRIM SEAT FITTINGS

BODY INTERIOR TRIM

REAR SHELVES

EXPLODED VIEW

PRC70.3

A Front and rear door handles

B Interior trim fastenings on body side

C Centre pillar upper trim

D Front, centre and rear pillar lower

trim

E Front pillar upper trim

F Rear quarter panel trim

F Rear section lower trim (saloon)

F Rear quarter panel trim (cabriolet)

G Sill Panel - Seat belts

A Tooling and products

Pages

Contents

Trim

71-171-271-371-471-571-571-671-771-8

BODY INTERNAL TRIM

71

SIDE OPENING ELEMENTS

TRIM

A Door storage compartment

B Front door trim

B Front door trim (phase II)

B Front door trim (cabriolet)

C Rear door trim

72

72-172-272-372-572-6

E Hood interior trim (cabriolet)

F Changing the hood bonded rearscreen (cabriolet)

G Changing the hood rear screensecured by zip fastener (cabriolet)

73-173-173-273-773-973-1373-20

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

73

A Side shelf

B Side shelf (utility version)

C Shelf trim (saloon)

74-174-274-3

FRONT SEAT FRAMES AND SEAT RUNNERS

75

REAR SEAT FRAMES AND

FRONT SEAT TRIM

REAR SEAT TRIM

78

A Head restraint trim

B Ski flaps (cabriolet)

B Rear head restraints (cabriolet)

79-179-279-2

SEAT FITTINGS

79

1 - Stapler tool Type : NAUDER*

and stainless steel clips

2 - Rivets Part number :

Insert a flat screwdriver in hole (2) in the upper

section, so that the first part of the handle can be

levered away and unhooked

92260R

BODY INTERIOR TRIM

The handle is held by two screws (3)

92261R

BODY INTERIOR TRIM

REMOVING THE UPPER TRIM (1)

Unpick the upper section then free the seals bypulling it away

Remove:

- the seat belt mounting from the centre pillar,

- the seat belt height adjustment pushrod

(component in two sections)

92340R

BODY INTERNALIOR TRIM

92339G

Remove the sliding cover from the adjustablemounting

- the upper trim from the centre pillar (1) see section 71 B

- the mounting screws,

- the lower seat belt mounting

By hand, free the rear part of the trim from the surrounding seal and remove clips (B)

Proceed in the same way for the front part of the trim

Take out the trim through the rear door aperture

PRF7102

BODY INTERIOR TRIM

- the upper trim (1) from the centre pillar,

- the mounting screw,

- unpick the trim by pulling section (F) straightdownwards then backwards

PRF7103

BODY INTERIOR TRIM

Remove (see exploded view in section 71 B) :

- trims (1), (2), (6) and (7) ,

- the seal from the luggage compartment ture frame,

aper the side shelf which is held by 5 screws,

- the two upper screws from the quarter paneltrim

Unpick the trim (2 clips (C)) then remove the trim,starting at the door seal end

PRF7104

Remove in the following order:

1 - 2 - 3

PRF7105

BODY INTERIOR TRIM

L 53

SALOON

PRF7106

BODY INTERNAL TRIM

D 53

CABRIOLET

Open the hood and tilt the rear seat

Remove the lower seat belt mounting and the

hood opening handle

94810R

Remove nut (A) and unclip the fir tree type clips.Detach the trim from the rubbing strip

94811R

- the trim between the left and right hand rear quarter panels,

- the rear quarter panel trims starting at the quarter light side and remove the seat belt blanking piece

Fit the rear seat belt retractor in the rear quarter panel

Route the belt and the guide through the opening in the rear quarter panel trim, then clip the guide to the

trim

Reclip the panel trim and the centre trim

Secure:

- The end of the seat belt to the sill panel trim at (4),

BODY INTERIOR TRIM

PRJ4020

S 53

UTILITY VERSION

- the speaker grille by unscrewing it 1/4 of a

turn,

- the speaker which is held by 4 screws,

- the 4 screws holding the speaker mounting,

- the mounting (6) and free the storage

compartment from the lower snap fastenings

(7), by pushing it upwards

Disconnect the electric switch feed (8)

There is a leaktight rivet (9) holding the lower

snap fastening in place (component stays on the

door)

HIGH SPECIFICATION MODEL TYPE STORAGE

COMPARTMENT

92262R

SIDE OPENING ELEMENTS TRIM

Remove the two screws (5) and free the storagecompartment from the lower snap fastenings (7),

by pushing it upwards

BASIC MODEL TYPE STORAGE COMPARTMENT

92263R

(1) pressure stud

(2) clip on door

Remove the trim

NOTE : the trim is clipped in place (1) and sealed

by mastic

To remove it, the trim must be unpicked and

uns-tuck gradually (use a saw blade to cut the mastic)

then free it from the upper rubbing strip

NOTE: when changing a door or the trim, trim

sealing mastic part number 77 01 421 049 must be

reapplied (see Technical Note N.T 219 "DOOR

TRIM SEALING MASTIC").

Remove:

- the internal opening control,

- the internal door handle,

- the rear view mirror base cover,

- the door storage compartment,

- the window winder

92264R

SIDE OPENING ELEMENTS TRIM

95859-1S

SIDE OPENING ELEMENTS TRIM

Remove the pulling handle cover

Disconnect the various switches

SIDE OPENING ELEMENTS TRIM

X 53

PHASE II

Remove:

- the pulling handle,

- the loud speaker grille and storage ment,

compart the internal handle

For all removal-refitting operations, the door trimseal must be changed

PRF7202

- the rear view mirror internal cover (1),

- the internal handle (2),

- the internal opening handle (3),

- the speaker grille(4),

- the storage compartment(5)

Disconnect the rear view mirror harness (left handside)

(1) pressure stud

(2) clip on door

Remove the trim

NOTE : the trim is clipped in place (1) and sealed

by mastic

To remove it, the trim must be unpicked and

uns-tuck gradually (use a saw blade to cut the mastic)

then free it from the upper rubbing strip

NOTE: when changing a door or the trim, trim

sealing mastic part number 77 01 421 049 must be

reapplied (see "BODYWORK REPAIRS" poster)

Remove:

- the internal opening control,

- the internal door handle,

Remove the two screws (1) and two hooks (2)

Unclip the trim

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

PRF7301

Opening the hood

PRF7303

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

The operations described below must be carried out on both the left hand and right hand sides

Any incorrect operation of the hood triggers an alarm The order of operations must be followed.

Remove the plastic clips.

Free the two sections of material which spond to the front section

corre-After opening the hood

Removal

Remove the rear seals and slides

Remove the four plastic clips

94787S

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

At the front, remove the tensioning cable rivetand remove the cable from the trim.

Free the two corresponding pieces of material

Undo the trim side mountings (Quarter panels)

94971S

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Lift the rear of the hood and remove the hoodframe rubber seal

Free the rear screen tensioning material and move the external hood trim

re-94788S

Remove the formed section of the rear part of the

hood

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Remove the rivets at the rear ends and at the

front of the rear pillar

Start at the rear.

Clip the rear section taking care to centre the

hood (it is marked)

Route the tensioning cable and secure it

Refitting

94788S

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Fold the hood forwards

Stick the rear screen stiffener

Refit the rubber seal

After removing the external trim, remove the

ri-vets from the rear section and the stainless steel

clips

Remove the adhesive tape from the front section.Unstick the front section

Centre the padding on the hood.

Refit the two side rivets (on the roof arch)

Stick the front section of the padding

Clip the padding using suitable equipment (page

70-1) ensuring that there are no creases

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Removal:

PRF7305

Remove the external trim and the padding

Undo the velcro

Remove the rear quarter panel padding clips

Carefully unstick the front section of the trim

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Carefully remove the tensioning strap rivets on the roof arches

Position the hood frame forwards

Re-secure the rear sections of the tensioning

straps to the main roof arch (clips)

Tension and stick the rear section of the trim on

the roof roll-over bar and clip

Check the tension of the trim

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

With the hood open:

Start to stick the front section centring the trim

Stick without forming any creases

Temporarily fit the centre angle piece in order to

hold the front section

94789

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

- Secure the side rivets to the internal surface

- Secure the plastic pins to the rear roof arch

Description of kit Part Number 77 01 204 801

1 - Fitting template, with double sided adhesivestrips

2 - Marking template

3 - Rear screen

4 - Brushes (large and small)

5 - Double sided adhesive tape

6 - Smoothing tool

7 - AGS adhesive Part Number 77 01 040 979 (to

be ordered separately) (Single use

consuma-ble It is essential that only this type of sive is used).

adhe-98629R

Cut the centre section of the surround

Clean the edge of the material with a brush

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

98607S

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Carefully cut (edge) the material along the edge

of the adhesive strip using scissors (FACOM type).Detach the remaining sections of the old rearscreen

98608S

Stick the adhesive tape to the edge of the

mate-rial

ATTENTION: the adhesive tape serves as a

refe-rence point for the dimensions of the new rear

screen

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Fit fitting template (1), to the top of the hood toserve as a work plan

Undo the adhesive strip protectors

Turn the hood material over at the rear and fitthe rear screen cut-out onto the template startingwith the centre of the upper section and then thelower section (marks, notches)

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

NOTE: the strip of material has positioningnotches (B)

Also apply an even layer of adhesive to the strips

of material and the rear screen sealing strips(using the small brush)

ATTENTION: It is essential to wait until the sive becomes transparent before carrying out anywork (wait 15 to 30 minutes depending on theambient temperature)

adhe-Any stains or excess adhesive can be removed(scratched off by hand) once the adhesive is dry

Free the hood material from template 1

Turn the template over and refit it on the hood

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

Fit and stick the rear screen in line with the marks

(outline and notches) (two operators are required

to do this)

Start at the centre of the upper section of the

hood

Rub the rear screen strip of material using the

smoothing tool in order to prevent creases from

forming

Fit section (D) and rivet it to the hood frame

Fit the mountings for retaining strips (B)

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

Rub the material firmly along the formed section

NOTE: A second operator is required to exert acounter pressure from the inside

Remove the protectors

IMPORTANT: Wait 72 hours before folding the hood

Description of operation :

REMOVAL

99563

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

Parts required:

A kit Part Number: 77 01 041 838

1 - Clip and safety connection

2 - Slider

3 - Adhesive sealing strip

4 - Smoothing tool

Before carrying out any work, park the vehicle in

an area where there is an ambient temperature

of approximately 20°C

Lower the side windows

Exert a slight pressure to the edge of the rearscreen towards the inside to free it from the hood.

NOTE: remove any remnants of the sealing strip

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

99567

From inside the vehicle, open the four claws of the

safety clip of the zip fastener by twisting them

Take care not to damage the clip

Remove the safety clip connection

Remove the safety clip

99565

99566

From inside the vehicle and using the smoothing

tool, open the zip fastener

Close the zip fastener slowly The operator side the vehicle must hold the start of the zip fas-tener to prevent it from opening

out-Remove the slider

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

D 53

CABRIOLET

99568

Protect the new rear screen

First insert the slider on the rear screen

transpa-rent mounting (slider tab facing towards the

in-side of the vehicle)

From outside the vehicle, hold the rear screen in

position (a second person is required)

From inside the vehicle, insert the other part of

the zip fastener in the slider so that the two sides

are in line

ATTENTION: the positioning operation is very

im-portant (risk of creasing the rear screen)

99617

99569

Using the smoothing tool, lift the formed sectionand fold it back over the material.

Rub the material along the formed section firmly

NOTE: Exert a counter force from inside

Remove the protectors

IMPORTANT: Wait 24 hours before folding thehood

TRIM FOR OPENING ELEMENTS (OTHER THAN SIDE)

Protect the rear screen with the cardboard on the

lightweight felt side

Lock the hood

99570

Remove the centre shelf.

Disconnect the speaker

Remove the five mounting screws (1)

92461R1

REAR SHELVES

Remove the rear wheel arch side trims.

Fit the side shelf lower mounting clips

On the left hand side, cut the wheel arch side trim

at the wheelbrace clip locations

Fit the 3 wheelbrace mounting clips (2)

Fit the two side shelves : 5 screws (1)

On the right hand side, fit the upper and lower

jack supports using pop rivets

Fit the rear centre shelf in the location of the side

shelves and secure the retaining cords in the

ope-nings in the rear luggage compartment trim

FITTING SIDE SHELVES

PRF7404 PRF7401

REAR SHELVES

PRF7402

Partially remove the two roof panel trims (A) (on

the rear door upper section)

L 53

SALOON

Partially remove the two lower rear pillar trims

Remove the rear quarter panel trims

- mounting screw (1) from the seat runner side

trim and remove the trim by pulling it

for-wards

93219S

- rear mounting screw (2) securing the centre

trim (on the handbrake side),

- front mounting screw (3) and remove thetrim,

94262R

- mounting screws (4) securing the seat frame

to the seat runner

On the opposite side, remove the three screws (5)

and the seat

92463R

FRONT SEAT FRAMES AND SEAT RUNNERS

and by one screw on the opposite side.

The seatback frame is secured to the seat squab

frame by three nuts, on the seat adjusting knob

side

92467

The seat runners are secured from underneath

the vehicle by means of four nuts (1)

REMOVAL

92460R

FRONT SEAT FRAMES AND SEAT RUNNERS

After first stripping the seatback, adjust the

me-chanism to the released position

Cut the rivet securing the control (indicated by the

arrow on the photograph)

LUMBAR ADJUSTING MECHANISM

REMOVAL

92473

Using a pair of pliers, remove the cable stop so

that the cable can be passed through the frame

FRONT SEAT FRAMES AND SEAT RUNNERS