PILOSIO company

SINGLE-SIDED WALLS For the implementation of single-sided castings, Pilosio offers a series of CONTRAST BEAMS to be combined with all formwork systems: MINIMAG, P300, MAGNUM, MAGNUM EVO,

COMPANY INTRODUCTION

We bring the excellence of Italy and superior customer care to the construction industries

ST 50 TABLE ST80 TABLE

MP HEAVY DUTY TRENCHLINING

MAGNUM

Modular steel framed formwork system for large areas, highly productive

pressures up to 60 kN/m² (80 kN/m² for reinforced panels)

birch plywood 18 mm

high capacity up to 80 kN/m² and 150 kN/m² for universal panels (column formwork)

birch plywood 18 mm with plastic protection

hot dip galvanized profiles

SVELT

SVELT are modular formworks with variable radius used for smooth curved structures cast on site The versatility of the SVELT formwork allows carrying out walls with oval or “S” shaped base and even linear walls

pressures up to 60 kN/m²

birch plywood 18 mm

The Maximix beam formwork system enables the system to be adapted to the various requirements of

the project Maximix system can be design to satisfy the most complex geometries and architecturalrequirements

Ideal solution for large infrastructure works where large surface modules can be assembled on site.MAXIMIX

MAXIMIX

APPLICATION FIELDS :

• bridges and viaducts

• retaining walls and aligned bearing walls

• industrial plants

• water treatment plants

• special application for exposed castings

• large sizes of formwork

SINGLE-SIDED WALLS

For the implementation of single-sided castings, Pilosio offers a series of CONTRAST BEAMS to be combined

with all formwork systems: MINIMAG, P300, MAGNUM, MAGNUM EVO, SVELT and MAXIMIX.

Single-sided castings: h 3 to 7.5 m

CLIMBING SYSTEMS & PRG RAIL GUIDED SYSTEMS

The PILOSIO PRG RAIL GUIDED climbing system allows a safe climbing formwork, with fast-repositioning by

crane In this system, the whole unit is guided to the structure at all times, even when being repositioned.Even in windy conditions, the whole unit can be repositioned safely and easily in one single lift

To be combined with P300, MAGNUM, MAGNUM EVO, MINIMAG, SVELT and MAXIMIX formwork systems

SPECIAL FORMWORKS FOR CASTING OF VERTICAL STRUCTURES

For special needs, such as pier or pier caps or pillars with particular shapes, the standard P300, MAGNUM

or MINIMAG are combined with special customized formworks designed by Pilosio’s technical department.

LINEAR

LINEAR is a semi-traditional system for slabs cast in situ with high capacity props which support a

primary and secondary frame of wood beams with protected heads It is ideal for cast slabs in monolithic reinforced or lightened concrete and also for traditional slabs with thick beams

The counter casting surface can consist of “yellow” or blacks panels or various types of plywood 18, 21 or

27 mm thick depending on the architectural requirements and degree of finishing required

Limited labor costs: 0,24 man-hour/m²

(5-6 workers per team – 600 m² equipment )

SIMPLEX

STRENGTHS

- Modular table for monolithic slab.

- The SIMPLEX tables are used for the execution of slabs cast

on site with high thickness.

- Useful in case of depth beams, lowered in the presence of

perimeter and interior beams.

- Ideal in case of regular plan geometries, huge areas, high

number of reuses.

- The most secure system: all the components are assembled

at the ground level with all the protection devices.

The most productive system

SIMPLEX

SAFE, DESIGN AND HANDLING

The table may be design in function of the loads (different spans between PL20 beams, different frame

dimension).

A engineer design is needed.

A thorough training period is needed by the working force.

Simplex tables are made of few elements:

- two steel frames with diagonal braces, superimposable

- Diagonal braces laid horizontally and vertically stiffen the module

- Adjustable forks and adjustable base plates.

- PL20 primary and secondary beams

- plywood.

ST50 TABLE

ST50 TABLE is a modular system with large surface for slabs cast in place which can be handled by a

compensator

The ST50 TABLES are suitable for casting monolithic slabs with large surfaces with standard and repetitive

geometries The low weight and large reinforced areas allow for high productivity

TABLE DIMENSIONS 2.5x5 m | 2x5 m | 2.5x4 m | 2x4 m

ST80 TABLE

ST80 TABLE is used to cast slab areas with tables that can be designed in order to reach up to lengths of

30 meters and widths of 6 meters

Room heights can vary from 2.15 m to 6.85 m

For stripping, the table falsework can be lowered by jack adjustment

MP SHORING STRUCTURE

Different support structures can be built with different components of the MP multidirectional scaffolding

and with a specific set of accessories

The tower with 0.83x0.83 m or 1.15x1.15 m square base allows capacities up to 50 kN for each vertical

stringer for a total of 200 kN for each tower.

It is possible to increase the capacities by doubling the stringers, to carry-out structures with curvilinear bases: with triangular base or any other shape, to climb obstacles and also create supports for structures with negative or positive slope

HEAVY DUTY MP TOWER

In the case of high capacity, it is possible to use support structures with heavy duty towers to reinforce

slabs, beams or any other structure cast at a height, carried out with components of the MP

multidirectional system

Each vertical element consists of 4 MP vertical stringers connected to each other by a lower and upper frame Capacity of base module: 200 kN for each vertical element, equal to 800 kN for the whole tower.

SHORING SYSTEM FOR TUNNELS AND HEAVY DUTY

The shoring system for tunnels and heavy duty is a modular system obtained with some typical main items combined together to create heavy duty supporting elements with flexible geometry

The system can be assembled to arrange several geometric configurations and curvatures according to static design, enabling an optimum use of all its components

The system is fully compatible with Pilosio MAXIMIX system.

TRENCHLINING : SAFE EXCAVATIONS

Pilosio trenchlining systems are designed to satisfy high security standards during excavations

BOX SICURO for depths of 3,2 m Designed to withstand a pressure of 22,50 kN/m².

DOWN SYSTEM with different solutions for excavations up to 5,8 m wide with resistance of 45 kN/m²

MAJOR PROJECTS

Construction of the

"Mohammed al Baquir

Bridge“

Contractor : Maeg Spa

Place: Basrah, Iraq

Solutions: Special steel formwork and

standard solutions for 22 piers of varying shape and height: P300 formwork for

abutments and foundation plinths, special steel formwork for hollowed shaped and circular piers, Maximix for pier cups, climbing systems and MP multidirectional service staircase towers

Place: Durban, South Africa

Solutions: P300 formworks for foundation and piers, special steel formwork for piers and pier cups, Maximix system and Simplex towers for decks, MP system for shoring and service scaffolding

Construction of 24 new power plants

Contractor : Inerga Groupe Sonelgas

Place: Setif province, Algeria

Solutions: P300 formwork for foundations, walls and firewalls, Simplex table for the loadbearing structure

Siracusa-Gela new

motorway

Contractor : Condotte d’Acqua Spa

Place: Siracusa, Italy

Solutions: P300 standard formworks, special steel formworks and corners for the

octagonal piers and pyramid shape pier cups, climbing brackets, MP service scaffolding

Construction of a waste to energy plant

Contractor : Coopsette

Place: Turin, Italy

Solutions: P300 formworks, climbing

systems, MP shoring system height 22,5 meter for casting a slab , MP scaffolding and service stairs, T28 towers

Tana viaduct demolition by lowering the bridge deck to the ground

Contractor : Cossi Consortium and LGVPlace: Mendrisio, Switzerland

Solutions: 8 heavy duty MP towers, load per tower: 1000 kN

Bolton On construction

Contractor : Verdi Alliance Group of Companies

Place: Calgari , Canada

Solutions: Slabform system for slabs and Simplex towers

Hockey Arena

Contractor : Mabetex

Place: Hastana, Kazakhstan

Solutions: SIMPLEX towers combined as 11 towers of 77 meter long, 4 meters wide and

32 meters high

DACIA ARENA expansion

Contractor : I.C.I Soc Coop a R.L

Place: Udine, Italy

Solutions: P300 formwork for casting the walls and MP System for scaffold, service stairs and for propping

Restoration Of The Matera Main Cathedral

Contractor : D’alessandro Restauri, ItalyPlace: Matera, Italy

Solutions: MP scaffolding, T120 aluminium temporary roof, MP stairs

Industrial maintenance

Contractor : Renco Spa

Place: Congo

Solutions: Mp system

Temporary boatsheds and warehouse

Contractor : Fincantieri

Place: Italy

Solutions: Combining the MP system with T76 or T120 aluminum roofing, you can create temporary sheds for the storage and

maintenance of boats and yachts

Floating platforms for 77282 fireworks

Contractor :

Place: Kuwait City

Solutions: 51 floating platforms made of MP system

Madinah Haram Expansion Project

Project : Expansion of the Prophet's Mosque in Saudi Arabia Pilosio provided shoring and reshoring systems with MP grid of towers with bearing capacity of 50kN/foot and heavy duty towers with bearing capacity of 600kN per column.Contractor : Roots Group

Consultant : DAR AL HANDASSAH

Solutions: MP towers and MP heavy duty towers, MAGNUM EVO formworks for walls and foundations and P300 for drop

beams

Makkah Haram Expansion Proejct

Project : Construction of two imposing buildings of 110 and 120 meters height, intended for services in the Al-Haram mosque: retaining walls, foundations and water tanks, slabs, service stairs and scaffolding

Contractor : Roots Group

Consultant : DAR AL HANDASSAH

Solutions: MAGNUM PLUS/EVO vertical formwork, SIMPLEX Table, LINEAR flooring systems, MP multidirectional structures

Moon Villa construction

Project : New Moon Island house of

2500 square meters and 3 levels of 6.5 meters height each

Contarctor : Redco Construction-AlmanaConsultant: MZP

Solutions: SIMPLEX towers and LINEAR slab system with overlapping aluminum props and wooden beams

Adam Road Oman

Construction

Project : Construction of 200 culverts, underpasses and bridges for the Adam Road in Adam City, with shifting

formwork system made with standard elements of the P300 model and hinged corners

Contractor : Ghantoot Group

Consultant : PARSONS

Solutions : P300, SIMPLEX towers, MAXIMIX system

Muscat Hills Construction

Consultant : VIA INTERNATIONAL

Solutions: MINIMAG formwork for walls, columns, cores and water tanks

CERTIFICATIONS

COMPANY CERTIFICATION AND REGISTRATION

SYSTEM CERTIFICATIONS

• EN ISO 9001:2008 - Quality Management System

• UNI EN ISO 14001:2004 – Environment Management System

• EN ISO 3834-2:2006 - Standard Quality requirements for fusion welding of metallic materials

PRODUCT CERTIFICATIONS

• EN 12810-1:2004 e EN 12811-1:2004: MP system

• pr-EN 15113 for slabs and wall formwork

• EN 1065 for steel props

• EN 16031 for aluminum props