Pilosio formwork MINIMAG catalogue

2 to assemble Minimag panels it is necessary to use: • Only 2 contrast tie-rods for casting up to 3.0 m in height with pressures of 60 kN/m2.. 4 the adjustable clamp is suitable to conne

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FORMWORKS

MINIMAG

Vertical Formworks

MINIMAG FORWORKS FOR VERTICAL CASTINGS

Modular and light weight formworks in steel, quick to assemble; they can be moved even

manually and they are very flexible in their application They are particularly suitable for sites

where adequate lifting means are not available and for small-medium companies operating

in the residential, industrial and roadway sectors It is ideal for works where productivity and

handiness are required

The MINIMAG formworks belong to Class 7 according to prEN 15113-1 standards

Maximum resistance to the pressure of fresh concrete is 60 kN/m2

APPLICATIONS

• foundation plinths and curbs

• pillars

• bearing walls and walls in general

• lift wells

• stairwells

• retaining walls

MINIMAG PANELS WEIGHT TABLE

Vertical Formworks

STRENGTHS

1 the standard weight of the panel is 32 kg/m2 and it allows manual handling without the need to use lifting equipment

2 to assemble Minimag panels it is necessary to use:

• Only 2 contrast tie-rods for casting up to 3.0 m in height with pressures of

60 kN/m2 This allows reducing significantly reinforcement and dismantling times, it allows operating easily and safely because personnel can perform all operations on the ground without the need to “climb on the formwork”

or to use ladders (the upper bar is placed at 2.10 m in height)

• 2 connection clamps are necessary to ensure the perfect alignment of the formworks and a quick assembly

3 the panels of all sizes can be used both vertically and horizontally

4 the adjustable clamp is suitable to connect plywood panels up to 150 mm

of thickness and it allows the connection to the MAGNUM system panels

5 The MINIMAG system can be combined with MAGNUM panels (large surface formworks) by using an adjustable clamp for greater flexibility and productivity At industrial sites where large handmade products are used (suitable for use with the MAGNUM system) also when spaces or niches are present (ideal for the MINIMAG system), the ability to integrate the two lines of products allows keeping the productivity very high

6 the MINIMAG panels can be reinforced inclined:

• maximum angle of 18 degrees with S19 wing nut

• maximum angle of 13.5 degrees with S19 adjustable vise

MODULARITY

QUICK INSTALLATION

HANDINESS

MINIMAG

CONNECTION CLAMP

It is possible to reinforce and dismantle the connection clamp using a simple hammer

MINIMAG Reduced reinforcement and dismantling time using only 2 contrast tie-rods.

MINIMAG panels assembly diagram

1

2

L= from 200 to 750

L= from 200 to 750

L= from 200 to 750

L= from 200 to 750

MAGNUM MINIMAG

120

120

MAX 18°

MAX 13.5°

120

120

MAX 18°

MAX 13.5°

S19 adjustable vise

Adjustable clamp connecting plywood rods up to 150 mm and MINIMAG panels to the MAGNUM system

Reinforcement of inclined bearing walls with S19 adjustable vise

Reinforcement of inclined bearing walls with S19 wing nut

4

5

3

6

50

200

750 REG

750 REG

Y X

X Y

ACCESSORIES

Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of 5 cm

The mounting holes of the bar are arranged directly on a steel blade,

which allows the quick choice of size and it ensures the life span of

the product

Angular panels to create corner nodes.

The unused holes are sealed using a PVC plug with ø of 24

S19 adjustable vise

Pillar tie-rod

L-36 mm

300

m

Lift well with dismantling conical angle bars A single crane lift is sufficient to dismantle the complete formwork in a single session

To complete the product range, a series of service accessories, such as undersized panels, plywood rods, plywood panels, angular hinges,

service brackets, panel sealing, support brackets, contrast beams, etc., to resolve in full safety any problem at the job site

Dismantle by applying a vertical and even lift to all conical angular bars

Screw M18x100 UNI 5739 Washer 20x54 UNI 6593 And nut M18 UNI 5589

Plate 100x80x10

PANEL CHARACTERISTICS PANEL 75x300 PANEL 60x300 PANEL 75x240 PANEL 60x240

connecting accessories 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors

CONSUMABLE MATERIALS

CHARACTERISTICS OF MATERIALS

To ensure high quality standards and durability, the frame is manufactured in high strength steel after a process of degreasing and cleaning

It is then painted by immersion and dried in the oven at 130 degrees The result is a frame highly resistant to abrasion and oxidation

The multi-layer panel has a thickness of 15 mm with phenolic surface film (220 g/m2) It consists of 11 layers of birch and it has no moisture

absorption when the panel is protected The edges are protected with paint and they can be used about 50 times per side The weight is 9.6 kg/m2

The MINIMAG formwork system has been designed and manufactured at Pilosio’s plants in compliance with prEN15113-1/206 standards,

“Vertical formwork - Part 1 performance requirements, general design and assessment.”

Vertical Formworks

ExAMPLES OF COMBINED APPLICATIONS

A particular application for casting of straight and curved bearing walls with variable radius In the event of castings of combined bearing

walls, it is possible to use standard MINIMAG panels with the addition of some traditional components, making sure to choose the MINIMAG

panels with the most suitable undersizes For an exposed concrete finish, it is sufficient to line the formworks using 4 mm plywood sheets

5213075 750x3000 72.0

Vertical Formworks

(COLuMNS ANd CORNERS)

(12+12)X300 COMPLETE

N° 8 screw M18x50 UNI 5737 Zn N° 8 washer 20x54 UNI 6593 Zn

N° 4 screw M18x50 UNI 5737 Zn N° 4 washer 20x54 UNI 6593 Zn

N° 8 screw M18x50 UNI 5737 Zn N° 8 washer 20x54 UNI 6593 Zn

N° 4 screw M18x50 UNI 5737 Zn N° 4 washer 20x54 UNI 6593 Zn

(25+20)

5233000 3000 31.3

Vertical Formworks

(30+30) COMPLETE

N° 8 screw M18x100 UNI 5739 Zn N° 8 nut M18 UNI 5588 Zn N° 8 washer 20x54 UNI 6593 Zn N° 8 plate 100x80x10

N° 8 screw M18x60 UNI 5739 Zn N° 8 nut M18 UNI 5588 Zn N° 8 washer 20x54 UNI 6593 Zn N° 8 plate 100x80x10

WITH HINGE (20+25)

bAR

AdjuSTAbLE CLAMP

HORIzONTAL ALIGNEMENT CLAMP COMPLETE

N° 1 wing nut S19

S19 TIE-ROd dYWIdAG

bREAKING LOAd 190 kN

AdjuSTAbLE

ALIGNEMENT CLAMP

Ø 22 MM OF 200

PLATE

FOR TIE-ROd

EXTERNAL SuPPORT FOR TIE-ROd

TIE-ROd

FOR OuTER CORNERS

COLuMN TIE-ROd

PVC PLASTIC PLuG

Ø 24

Vertical Formworks

WATER STOP CONNECTOR

Ø 22

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