Milling catalogue stellram USA

Alloys Hard Steels 52-56 HRC 3 2 OD_04 Recommended Cutting Conditions N Material Designations High Temp.. Milling Cutter Order Example: 5140VM04WA014R Milling Insert Order Example: MPFW0

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MILLING CATALOGUE

all your milling requirements.

Allegheny Technologies Incorporated is one of the largest and most diversified specialty metals producers in the world ATI has approximately 9,300 full-time

employees world-wide who use innovative technologies to offer growing global markets a wide range of specialty metals solutions

ATI major markets are aerospace and defense, chemical process industry/oil and gas, electrical energy, medical, automotive, food equipment and appliance,

machine and cutting tools, and construction and mining ATI products include titanium and titanium alloys, nickel-based alloys and superalloys, stainless and

specialty steels, zirconium, hafnium, and niobium, tungsten materials, grain-oriented silicon electrical steel and tool steels, and forgings and castings

Africa

EgyptMoroccoSouth Africa

Oceania

AustraliaNew Zealand

Asia

CambodiaChinaIndiaIndonesiaJapanPhilippinesTaiwanVietnam

Europe

AustriaBelgiumCroatia & SerbiaCzech RepublicDenmarkFinlandGreeceNetherlandsNorway

PolandPortugalRomaniaRussiaSlovak RepublicSloveniaSwedenTurkeyUkraine

Tel: 800 668 6928Fax: 800 432 6227

ATI METALWORKING PRODUCTS China

Tel: +86.10.65120451Fax: +86.10.65120453

ATI STELLRAM SAS

6, Rue du Parc,Blue Business Building

74100 Annemasse

Tel: 0810 003131Fax: 0810 005652

ATI STELLRAM GmbH

Seligenstädter Grund 11,

D-63150 Heusenstamm

Tel: (06104) 682-132, -133, -142Fax: (06104) 682-140

ATI STELLRAM LTD

Hercules Way, Bowerhill Industrial Estate,

GB-Melksham, Wilts SN12 6TS

Tel: (0800) 731 6660Fax: (0800) 731 6662

ATI STELLRAM Srl

Strada Nazionale 71,

10020 Cambiano (TO)

Tel: 011 944 3111Fax: 011 944 3100

ATI STELLRAM Mexico

Tel: 011 877 756 0947Fax: 011 877 285 2505

ATI STELLRAM IBERICA S.A.

Spain

Tel: 91 606 43 75Fax: 91 615 01 90

ATI STELLRAM SA

Avenue du Mont-Blanc 24,Case Postale 339

CH-1196 Gland

Suisse Romande Tel: 0800 807 778 Fax: 0800 807 701Deutsche Schweiz Tel: 0800 807 721 Fax: 0800 807 701

ALLEGHENY TECHNOLOGIES TAIWAN, INC.

Room 901, 9th Floor, No 54, Sec 4, Mingshen East Road

Taipei, Taiwan 105

Tel: (2) 2713-8101Fax: (2) 2545-0688

ATI STELLRAM U.S.A.

One Teledyne Place,

LaVergne, Tennessee 37086 U.S.A

Tel: (615) 232 1200Fax: (800) 223 2219

Spain China

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Answering Your Tooling Needs

Our customer’s success is our success

Ideas that reduce production times by hours An all-new technology that combines two grades of carbide in one tool An entire collection of modular

tools for die and mould makers.

Stellram’s newest ideas offer immediate returns for the metalworking industry through faster performance, better tool life, and higher quality cutting.

But some of Stellram’s innovations go beyond that They could even change

how many companies think about metalcutting technology.

Stellram backs up its innovative, high-quality tools with something just as important; people with the expertise that helps you get your production

running at optimum speed and efficiency.

This tooling catalogue compiles a wide breath of information related to our full product offering Catalogue innovation such as the Star Guide concept

will enable you to select your inserts in 3 easy – steps.

Should you require any further details of our products, please do not hesitate

to contact our technical team who will take great pleasure in answering questions,

solving production problems and helping you develop the best approaches for

the material you’re machining.

Give us your most difficult machining problem We’ll show you how Stellram

can help, and give you ideas for improving your processes.

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ATI Stellram’s mission is “to be your preferred

choice for increased productivity by continually improving the quality of our worldwide products, service and technology.” The tools in this catalogue

reflect that commitment.

Our standard milling tools are available in metric up

milling tools and ball nose porcupines, drilling end mills, tools with 45˚, 60˚ and 90˚ approach angles, octagonal milling inserts, plunging face mills, and adjustable width side and face milling cutters.

All of our cutters are complemented by their unique insert grades and geometries.

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APPLICATION SURVEY INDEX 6

STAR GUIDE 10

END MILL & FACE MILL INTRODUCTION 12

5140 VM 04 SERIES 14

5140 VM 06 SERIES 16

5140 VM 08 SERIES 18

7690 VA 09 SERIES 20

7690 VA 12 SERIES 22

7690 VA 16 SERIES 24

7690 VAF 09 SERIES 26

7690 VAZ 35 SERIES 28

7690 VM 04 SERIES 30

7690 VM 06 SERIES 32

7690 VM 08 SERIES 34

7690 VT 16 SERIES 36

7745 VOD 04 SERIES 38

7745 VOD 06 SERIES 40

7745 VS 09 SERIES 42

7745 VS 12 SERIES 44

7745 VSE 09 SERIES 46

7745 VSE 12 SERIES 48

7745 VT 11 SERIES 50

7745 VT 16—CHAMFER 52

7745 VT 16—SPOT DRILL 54

7760 VT 11 SERIES 56

7790 VSE 09 SERIES 58

7790 VSE 12 SERIES 60

7792 VXD 09 SERIES 62

7792 VXD 12 SERIES 64

7792 VXD APPLICATION ADVANTAGES 66

7792 VXD TECHNICAL INFORMATION 67

FACE MILLS & CARTRIDGES INTRODUCTION 68

8000, 8010, 8100 V SERIES CUTTER BODIES 70

MOUNTING/ATTACHMENT 71

8_0 VA 90_16 FACE MILLS 72

8-0 VOD 45_04 FACE MILLS 74

8-0 VOD 45_06 FACE MILLS 76

8_0 VR 00_16 FACE MILLS 78

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Contents continued

8_0 VS 45_12 FACE MILLS 80

8_0 VSE 45_09 FACE MILLS 82

8_0 VSE 45_12 FACE MILLS 84

SURFACE FINISHING 86

MOUNTING/ADJUSTMENTS 87

DISC CUTTER & CARTRIDGE INTRODUCTION 90

7200 SERIES CUTTER BODIES 92

7220 SERIES CUTTER BODIES 93

7200 VA 16_R SERIES DISC CUTTERS 94

7200 VA 16_L SERIES DISC CUTTERS 96

7200 VA 16_N SERIES DISC CUTTERS 98

7200 VM 04_R SERIES DISC CUTTERS 100

7200 VM 04_L SERIES DISC CUTTERS 108

7200 VM 04_N SERIES DISC CUTTERS 116

MOUNTING /ADJUSTMENTS 142

LONG EDGE CUTTER INTRODUCTION 146

5210 VM 04 SERIES 148

5210 VM 06 SERIES 150

5210 VS 09 SERIES 152

5210 VS 12 SERIES 154

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Contents continued

CONTOUR MILLING CUTTER INTRODUCTION 160

5500 V 08 SERIES 162

5500 V 10 SERIES 164

5500 V 12 SERIES 166

5500 V 16 SERIES 168

5500 V 20 SERIES 170

5500 V 25 SERIES 172

5505 VX 20 SERIES 174

5505 VX 25 SERIES 176

5505 VX 32 SERIES 178

5505 VX 40 SERIES 180

5505 VX 50 SERIES 182

7700 VR 06 SERIES 184

7700 VR 08 SERIES 186

7700 VR 10 SERIES 188

7700 VR 12 SERIES 190

7702 VRD 07 SERIES 192

7702 VRD 10 SERIES 194

7702 VRD 12 SERIES 196

7702 VRD 16 SERIES 198

7710 VR 12 SERIES 200

7712 VRD 12 SERIES 202

7712 VRD 16 SERIES 204

PROFILING & POCKETING CUTTER INTRODUCTION 206

5182 VZ 32 208

5182 VZ 33 210

5182 VZ 53 212

5702 VZD 14 214

5702 VZP 14 216

MACHINABILITY BY MATERIALS (ALUMINIUM) 218

RECOMMENDATIONS FOR HIGH SPEED MACHINING 219

PLUNGING CUTTER INTRODUCTION 220

7791 VS 09 222

7791 VS 12 224

MODULAR TOOLING INTRODUCTION 226

SHANKS - CYLINDRICAL 228

SHANKS - MORSE TAPER 229

HEADS - 5500 230

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Contents continued

T-SLOT CUTTER INTRO 232

5400 VM 04 SERIES 234

5400 VM 06 SERIES 236

5400 VM 08 SERIES 238

5400 VM 11 SERIES 240

THREAD MILLING INTRODUCTION 242

TECHNICAL INFORMATION 244

THREAD MILLING SOFTWARE 246

MANUAL PROGRAMMING & EXAMPLES 247

SOLID CARBIDE THREAD MILLING INTRODUCTION 248

SOLID CARBIDE THREAD MILLING CUTTERS 250

INDEXABLE THREAD MILLING INTRODUCTION 252

TMM CUTTERS 254

5900 V 14 CUTTERS 256

5900 V 21 CUTTERS 258

5900 V 30 CUTTERS 260

5900 V 40 CUTTERS 262

MILLING TECHNICAL DATA ISO DESIGNATION 264

INSERT GRADES 266

INSERT GEOMETRIES 270

MILLING INSERTS A STYLE 276

H STYLE 278

M STYLE 279

O STYLE 280

R STYLE 280

S STYLE 282

T STYLE 285

X STYLE 286

Z STYLE 287

EXPANDED CUTTING CONDITIONS 288

GRADE CLASSIFICATION 290

MATERIALS CROSS REFERENCE CHART 292

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Application Index End / Face Milling

7690VA

PAGES 20-25

(Modular 231)

7690VAF

Cutting Dia Range 16-80 mm PAGES 26-27

7745VOD

7745VS

7790VSE

7792VXD

PAGES 62-65

(Modular 231)

8000VA

8010VA

8000VOD

8010VOD

8100VOD

8000VR

8010VR

8100VR

8000VS

8100VS

8000VSE

7690VT

Cutting Dia Range 25-80 mm (25-32 mm)

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End / Face Milling (continued)

8010VSE

Cutting Dia Range

100-200 mm PAGES

82-85

8100VSE

Cutting Dia Range 125-250 mm PAGES

Side Milling

Cutting Dia Range

16-25 mm PAGES

148-151

Cutting Dia Range 10-125 mm (20-32 mm) PAGES 20-25

(Modular 231)

5315VA

7690VAZ

Chamfering

7745VS

Cutting Dia Range

16-125 mm PAGES

42-45

Chamfering

7745VSE 7745VT

7760VT

Slotting

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(Modular 230)

7710VR

7712VRD

(Modular 230)

7792VXD

(Modular 231)

7690VA

PAGES 20-25

(Modular 231)

7690VM 7700VR

7200VM

Cutting Dia Range 80-250 mm Width Range 6-20 mm PAGES 100-123

7220VM

Cutting Dia Range 63-125 mm Width Range 6-12 mm PAGES 124-141

Contour Milling

(Modular 230)

Cutting Dia Range 12-40 mm (15-35 mm)

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Profile / Pocketing

Cutting Dia Range

32-63 mm PAGES

208-213

5182VZ

5140VM

234-241

5400VM

T-Slot Cutting

Counter Boring / Routing

5140VM

Counter Boring

TMSCEN

Plunging

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STAR GUIDE TM

for Milling Inserts

Roughing Semi-Finishing Finishing

1st Choice

Introducing the Stellram Star Guide which will enable you to select your inserts in 3 easy steps Simply follow the appropriate star point based on the selected material.

Star point will indicate the recommended insert for each material Stellram’s Star Guide enables you to find the right insert for your machining requirements.

Select Material.

Follow colour-coded star

point to insert section for

your application (roughing,

semi-finishing or finishing).

Follow colour-coded star

point to cutting conditions

for your application.

Application

You now have the right milling cutter, inserts and cutting

conditions for your specific application.

-41 ODMW 04_

-SN

ODET 04_

-44

l r

Diameter D Outside Diameter Da

Lm = Maximum Ramp Distance

(a p 1 max = maximum depth = 8 mm)

ODEW 04_

-4A

024911 ODET 04 04APFN-441 GH1 12,7 4,0 4,76 Facet 0,02

017775 ODMT 04 04APEN-41 MP91M 12,7 4,0 4,76 Facet 0,04

022061 ODMT 04 04APEN-41 X500 12,7 4,0 4,76 Facet 0,04

027724 ODMT 04 04APEN-41 SP6564 12,7 4,0 4,76 Facet 0,04

Application & Material Dimensions (mm)

EDP # Part Number Grade d l s r h m min

022199 ODET 04 04APEN-44 MP91M 12,7 4,0 4,76 Facet 0,04

022198 ODET 04 04APEN-44 X500 12,7 4,0 4,76 Facet 0,04

027722 ODET 04 04APEN-44 SP6564 12,7 4,0 4,76 Facet 0,04

027884 ODEW 04 04APTR-4A SC3025 12,7 4,0 4,76 Facet 0,19

hm = average chip thickness

Speed Feed D.O.C Speed Feed D.O.C Speed Feed D.O.C.

Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)

PH Stainless Cast Irons Aluminium & Alloys High Temp Alloys Hard Steels (52-56 HRC)

3

2

OD_04 Recommended Cutting Conditions

N

Material Designations

High Temp Alloys Hard Materials Cast Irons

Aluminium & Alloys Stainless Steels

PH Stainless Unalloyed Steels

Alloyed Steels

H M

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Machining Materials

8 star points represent each main group of machinable materials A segment has been given a colour to identify each material group.

Hard Materials (52-56 HRC)

P

M

K N S H

Aluminium & Alloys

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End Mills / Face Mills Milling Cutters

All Stellram milling cutters feature P-20 tool steel

bodies Through-tool coolant allows better chip

evacuation and higher feed rates.

These versatile tools are used for face milling, radius

end milling, chamfering, slotting, pocketing, contour

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Applications–End mills / Face Mills

Milling

Chamfering

Boring Pocketing

The 5140 VM is designed for blind

slotting operations, such as key ways,

axial and radial cams Inserts are

located on the periphery and at the

centre allowing the cutter to be used

for shallow drilling operations.

45 DEGREE CUTTERS

Stellram offers a range of 45 degree

cutters allowing the strongest part of

the insert to be introduced to the

workpiece first.

7745 VS cutters are designed for tool

steels and cast irons Exceptionally

thick square inserts handle tough

cutting conditions The upper edge of

the insert does not sit against a pocket

allowing for recessing operations.

7745 VSE cutters are designed for

stainless steels and high temperature

alloys Square inserts with a 15 degree

clearance are used for reducing edge

build-up in these tough materials.

These cutters are capable of face

milling, chamfering and routing

7745 VOD cutters are designed for

machining most materials Octagonal

inserts offer up to eight economical

cutting edges

90 DEGREE CUTTERS

Stellram offers a number of 90 degree

cutters for shoulder milling, face milling

7690 VM cutters are smaller versions

of 7690VA cutters using MP-style inserts Diameters range from 8mm

to 20mm.

7690 VAF cutters are the best choice

for high temperature alloys, such as nickel and titanium-based alloys.

Uniquely designed inserts allow this cutter to produce a true 90 degree shoulder with up to a 8,5 mm depth

of cut.

7690 VAZ cutters are excellent for

edge milling and contouring titanium and aluminium This cutter is also capable of producing a true 90 degree shoulder, up to a 33 mm depth of cut.

7790 VSE cutters are 90 degree cutters

for shoulder milling, face milling and slotting These cutters use the same style inserts as 7745VSE cutters.

HIGH FEED CUTTERS

7792 VXD high feed milling cutters are

capable of high metal removal in facing, plunging and slotting applications The patented insert design offers better performance than round insert cutters.

VT SERIES CHAMFER CUTTERS

7745 VT11 are designed for chamfering

operations at 45 degree.

7792 VXD

7690 VA

90 Degree

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Milling Cutter Order Example: 5140VM04WA014R Milling Insert Order Example: MPFW0402PPTR SFZ For complete cutting conditions refer to page: 288

Reduce feed rate by 50% on drilling operation.

5140 VM Technical Advice

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lr

Aluminium & Alloys

High Temp Alloys

Hard Steels (52-56 HRC)

MP_04 Recommended Cutting Conditions

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5140 VM 06 Routing / Pocketing Cutter

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MPHT 06_

MPHW 06_

MPMT 06_

-43

024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02

017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02

d

lr

86°

s

Aluminium & Alloys

High Temp Alloys

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5140 VM 08 Routing / Pocketing Cutter

Milling Cutter Order Example: 5140VM08WA025R60 Milling Insert Order Example: MPFW0803PPTR SFZ For complete cutting conditions refer to page: 288

EDP # Part Number D L l2 d1 Linear Plunging Inserts EDP# EDP#

d1

ap

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Inserts for 5140 VM 08 d

lr

017640 MPEX 08 03PPER-701 PFZ a. 7,94 6,35 3,18 Facet 0,02

017642 MPEX 08 03PPER-701 GH1 a. 7,94 6,35 3,18 Facet 0,02

017489 MPEX 08 03PPER-701 SFZ a. 7,94 6,35 3,18 Facet 0,02

024927 MPEX 06 02PPFR-701 GH1 b. 6,35 6,35 2,38 Facet 0,02

017638 MPEX 06 02PPFR-701 SFZ b. 6,35 6,35 2,38 Facet 0,02

Aluminium & Alloys

High Temp Alloys

MP_ Recommended Cutting Conditions

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7690 VA 09 Milling Cutter

7690 VA 09 Technical Advice

Milling Cutter Order Example: 7690VA09WA010R Milling Insert Order Example: ADET0903PDFR-441 GH1 For complete cutting conditions refer to page: 288

Weldon Shank

90°

DH

d1

Shell Mill Fixation

ap

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s

024916 ADET 09 03PDFR-441 GH1 6,35 9,2 3,18 Facet 0,03

017286 ADKT 09 03PDER-43 MP91M 6,35 9,2 2,38 Facet 0,07

024917 ADKT 09 03PDER-43 PFZ 6,35 9,2 2,38 Facet 0,07

015150 ADKT 09 03PDER-43 X500 6,35 9,2 2,38 Facet 0,07

027888 ADKT 09 03PDER-43 SC3025 6,35 9,2 2,38 Facet 0,07

027715 ADKT 09 03PDER-43 SP6564 6,35 9,2 2,38 Facet 0,07

024138 ADKT 09 0310ER-43 X500 6,35 9,2 2,38 1,0 0,07

024912 ADET 09 0310SR-42 MP91M 6,35 9,2 3,18 1,0 0,1

024913 ADET 09 0310SR-42 X500 6,35 9,2 3,18 1,0 0,1

024914 ADET 09 03PDER-44 MP91M 6,35 9,2 3,18 Facet 0,04

024915 ADET 09 03PDER-44 PFZ 6,35 9,2 3,18 Facet 0,04

Aluminium & Alloys

High Temp Alloys

AD_09 Recommended Cutting Conditions

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7690VA12 Technical Advice

Milling Cutter Order Example: 7690VA12WA020Z02R032 Milling Insert Order Example: ADHT12T3PDER-46 SP6564 For complete cutting conditions refer to page: 288

7690 VA 12 Shell Mill Fixation Fine Pitch

Note: for radius greater than 1,2mm cutter body has to be modified.

Shanks for Modular Heads see pages 228 - 229.

90°

DH

d1

Modular Head

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Inserts for 7690VA12

029098 ADGT12T3PDFR-721 GH1 7,96 12,9 3,97 Facet 0,05 ADGT 12_

85°

s

Aluminium & Alloys

High Temp Alloys

AD_12 Recommended Cutting Conditions

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7690 VA 16 Technical Advice

Milling Cutter Order Example: 7690VA16WA025R Milling Insert Order Example: APHT1604PDTR-42 PFZ For complete cutting conditions refer to page: 288

When using inserts with a radius larger than 2 mm, the cutter body has to be modified.

d1

L

I3

I290°

Morse Taper Shank

D

ap

PH StainlessCast IronsAluminium

AP_16 Recommended Cutting Conditions

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APHT 16_

-42 APHT 16_

APKT 16_

-3M APKT 16_

APMT 16_

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7690 VAF 09 Milling Cutter

7690 VAF 09 Technical Advice

Milling Cutter Order Example: 7690VAF09WA020R Milling Insert Order Example: AOHW0903PFFR-J SFZ For complete cutting conditions refer to page: 288

When using inserts with a radius larger than 1,6 mm, the cutter body has to be modified.

7690 VAF 09 Weldon Shank

7690 VAF 09 Shell Mill Fixation

d1

ap

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Inserts for 7690 VAF 09

Aluminium & Alloys

High Temp Alloys

AO_09 Recommended Cutting Conditions

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7690 VAZ 35 Milling Cutter

7690 VAZ 35 Technical Advice

Milling Cutter Order Example: 7690VAZ35WA040R070 Milling Insert Order Example: AOCX3504PZER-N701 SFZ For complete cutting conditions refer to page: 288

No of

EDP # Part Number D L/H l2 l3 d1 apmax. teeth EDP# EDP#

017983 7690VAZ 35 WA040R070 40 125 70 - 40 33 4 015262 D4010T 015240 T15

7690 VAZ 35 Weldon Shank

7690 VAZ 35 Shell Mill Fixation

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015151 AOCX 35 04PZER-N702 SFZ 11,86 35,8 4,76 Facet 0,04

015024 AOCW 35 04PZTR-N PFZ 11,86 35,8 4,76 Facet 0,10

Aluminium & Alloys

High Temp Alloys

AO_35 Recommended Cutting Conditions

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7690 VM 04 Milling Cutter

7690 VM 04 Technical Advice

ap

Trang 33

s

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07

Aluminium & Alloys

High Temp Alloys

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Weldon Shank

ap

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Inserts for 7690 VM 06

MPEX 06_

-701 MPFW 06_

024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02

017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02

Aluminium & Alloys

High Temp Alloys

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Weldon Shank

ap

Trang 37

017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02

017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02

017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02

Aluminium & Alloys

High Temp Alloys

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7690 VT 16 Milling Cutter

7690 VT 16 Technical Advice

Milling Cutter Order Example: 7690VT16R8050R Milling Insert Order Example: TCMT16T308E MP91M For complete cutting conditions refer to page: 288

R8 shank is only for Bridgeport Style spindles.

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Aluminium & Alloys

High Temp Alloys

TC_16 Recommended Cutting Conditions

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7745 VOD 04 Technical Advice

7745 VOD 04 Shell Mill Fixation Fine Pitch

Milling Cutter Order Example: 7745VOD 04 WA025R095 Milling Insert Order Example: ODET0404APEN-44 MP91M For complete cutting conditions refer to page: 288

Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707)

ie: hm or 0,08 0,707 0,707 = 0,113 mm programmed feed rate

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