¾ The wooden handles of tools shall be kept free of splinters Portable hand & power tools General Safety Precautions ¾Appropriate personal protective equipment should be worn due to haz
Trang 1BSM MTCAL
Safe Working
Practices
CODE OF SAFE WORKING PRACTISES
¾The main concern is improving health and safety on board.
¾The code provides guidance for many
situations that commonly arise on board, should be read in conjunction with the
findings of the employers asessment of risks.
¾Required under company procedure under
ISM CODE.
Trang 2¾ENSURE supply of any necessary
protective clothing and equipment
where risks cannot be removed by other means.
RESPONSIBILITY-seafarer
¾ Take reasonable care for their own health and
safety and that of others on board who may be affected by their acts or omissions
¾ Co-operate with anyone else carrying out health and safety duties-including compliance with
control measures identified during the employer’s
or company’s evaluation of risk
¾ REPORT any identified serious hazards or
deficiencies immediately to the appropriate
officer or other authorized person
¾ MAKE proper use of plant and machinery, and treat any hazard to health or safety (such as a
dangerous substance) with due caution
Trang 3¾Health and hygiene
SAFE WORKING PRACTISES
Personal Protective Equipment
Trang 4BSM MTCAL
Please refer to Shipboard procedures/safety/sec 1/app 2
PERSONAL PROTECTIVE EQUIPMENT
¾ Goggles For Eye Protection
Trang 5BSM MTCAL
USING PPE-Good Practise
¾Hard hats and other
appropriate PPE worn
¾Safe practices and risk assessment in operation
¾Team management and briefing
¾Poor management and failure of SMS
Trang 6BSM MTCAL
GALLEY PPE
¾ Regulation safety shoes
and galley attire
¾ Non-grip soles
Additional Personal Protective
Equipment (PPE)
Safety Harness - Recommend Avoid
Using Safety Belts
¾Welding Goggles, Visors, Aprons, Welding Gloves
¾Thermal Jackets
¾Dust Masks
¾Life Lines
Trang 7BSM MTCAL
PERSONAL PROTECTIVE EQUIPMENT
¾Portable Radios
¾ Portable Gas Detection Alarms
HAND AND BODY PROTECTION
¾ Choose the right gloves for the task –
Welding , chemical resistant,
asbestos.
¾ Never use gloves near revolving
equipments E.g Lathe, Drill mach.
¾ Do not use gloves /clothes that are
tattered or saturated with oil or
grease.
¾ Do not wear loose/nylon clothing or
jewelry while working.
¾ Wear long sleeved cotton overall
properly buttoned
¾ Safety Harness to arrest falls.
Trang 8z Aprons and sleeves
z Chaps, knee pads, shin guards
HAND AND BODY PROTECTION
Trang 9BSM MTCAL
HEAD PROTECTION
¾ Gap of 25 mm between shell and the skull of the wearer – When crown straps adjusted properly.
¾ Crown straps helps absorb the force of the impact.
¾ Chin Straps to be worn always.
¾ The helmet can withstand only as much as the neck can
¾ A helmet which has suffered a hard blow should be replaced even if there is no sign of damage
¾ Test for loss of brittleness – Replace anyway after 5 years (EU)
¾ Helmets should not be cleaned with solvents – use lukewarm water.
EAR PROTECTION
¾ High Frequency Noise most
Injurious – Slow Process
¾ Use ear protection - >80 db /
ear plugs!!
¾ Replace worn engine parts /
fans
¾ Limit time of exposure - time
of running of machine, rotating
workers etc.
Trang 10BSM MTCAL
PERSONAL GAS DETECTION
¾ Multi Gas Detectors
-Normally with 4 sensors for 02,
CO, H2s and LEL
¾ For Chemical/Gas Carriers
-Personal Gas meters with upto 14
sensors are available
O2, CO, H2S, So2, NO, NO2, NH3,
HCN, Cl2, PH3, CO2, EO (Ethlene
Oxide), COCL2 (Phosphene)
PERSONAL PROTECTIVE EQUIPMENT
Most Important Points!!! Always remember!!!
¾PPE’sto be used when risks cannot be avoided/reduced to acceptable level, by SWP
¾PPE does not remove the hazard It will protect only the person wearing it, not others
¾Sometimes PPE may in itself cause a hazard e.g reduced Sometimes PPE may in itself cause a hazard e.g reduced field of vision, loss of dexterity or agility etc
¾All PPE is to be regularly checked & serviced, records maintained
Trang 11BSM MTCAL
GENERAL TIPS
9 Inspect PPE daily for excessive wear and tear
9 Follow manufacturer’s instructions for use and care
9 Store in dry, cool locations
9 Clean regularly
PERSONAL PROTECTIVE EQUIPMENT
Most Important Points!!! Always remember!!!
¾ Ensure PPE to be used is suitable and effective for the task in question
¾ PPE should be checked each time before it is worn
¾Personnel required to use the PPE to be properly trained in its use Records of training to maintain.
¾ Makers instructions for the PPE to strictly follow
Trang 12LIFTING EQUIPMENT
¾Lifting appliances to be securely anchored, counterbalanced and supported by outriggers – ensures stability when lifting
¾Check safety devices of lifting devices, prior work and as per PMS
¾Controls to be marked permanently, with functional & operating direction shown by arrows
¾Ensure ropes, chains and slings are not
knotted.
Trang 13BSM MTCAL
LIFTING EQUIPMENT
¾ Ensure wire ropes used are in good condition with test certificate and treated with suitable lubricants.
¾ Always take of the load safely, if lifting
equipment jammed, do not work with load hanging.
¾ Ensure SWL clearly marked on appliance, and do not lift load more than SWL.
¾ Do not abuse any lifting equipment!!!
¾ Guardrails and ladders
in good condition
¾ Excellent access for repair and maintenance
¾ Inspection panels secured
Trang 14BSM MTCAL
LIFTING EQUIPMENT
¾ Poor visibility, windows obscured
¾ No markings
¾ General maintenance
of a poor standard
¾ Safety risk
LIFTING EQUIPMENT MAINTENANCE
Trang 15BSM MTCAL
LIFTING EQUIPMENT-SAFETIES
ELECTRICAL EQUIPMENT
¾ Risk to electric shock very high on ships
¾High humidity, high temperature reduce contact resistance of body
¾Notice for treatment of electric shock to be displayed at high voltage
equipment/switchgear
¾Remove fuse/open circuit breaker before working on electrical equipment Refer SMD 62.
¾Display placard for men at work
Trang 16BSM MTCAL
MAIN SWITCH BOARD
¾ Rubber matting –a must at the base of all electrical panels
¾ Notice for treatment
of electric shock to be displayed at high voltage equipment
¾Portable electric lamps/tools giving out sparks not to
Trang 17BSM MTCAL
ELECTRICAL EQUIPMENT
¾Some of the portable equipment may not be for
continuous use, check the temperature of the machine If
it is overheated give rest to the machine and use other machine, if required If a machine is overheated,
insulation may drop all of a sudden
¾Use guard for the portable tools where applicable
¾Defective equipments/tools shall not be used by any crew member until they are repaired and fit for use
¾Any defect on the tool shall be brought to the
knowledge of C/E or E/O with immediate effect
Earth pin is provided, fitted and in useINSPECTION AND MAINTENANCE
Trang 18¾ Located secure and protected from the weather
¾ PPE available for testing and handling batteries
Trang 19BSM MTCAL
Hydraulic & Pneumatic equipment
¾ Only competent persons to use high pressure hydraulic /pneumatic equipment with adequate instructions
¾ Always follow makers instructions strictly
¾ Never do even a minor maintenance work when equipment under pressure – release pressure
¾ Correct PPE to be worn when using high
Trang 20BSM MTCAL
Portable hand & power tools
¾ Do not issue or permit the use of unsafe hand tools.
¾ Wrenches, pipe and socket wrenches shall not
be used when jaws are sprung to the point that slippage occurs.
¾ Impact tools, such as drift pins, wedges, and chisels, shall be kept free of mushroomed heads.
¾ The wooden handles of tools shall be kept free
of splinters
Portable hand & power tools
General Safety Precautions
¾Appropriate personal protective equipment should be worn due to hazards that may be encountered while using portable power tools and hand tools
¾
¾Floors should be kept as clean and dry as possible to prevent accidental slips with or around dangerous hand tools
Trang 21BSM MTCAL
Portable hand & power tools
General Safety Precautions
¾Hand tools are non-powered They include anything from axes to wrenches The greatest hazards posed by hand tools result from misuse and improper maintenance
Portable hand & power tools
General Safety Precautions
The following general precautions should be
observed by power tool users:
¾Never carry a tool by the cord or hose
¾Never yank the cord or the hose to disconnect
it from the receptacle
¾Keep cords and hoses away from heat, oil, and sharp edges
¾Disconnect tools when not in use, before
servicing, and when changing accessories.
Trang 22BSM MTCAL
Portable hand & power tools
General Safety Precautions power tools
¾Secure work with clamps or a vise, freeing both hands
to operate the tool
¾Avoid accidental starting Person should not hold a finger on the switch button while carrying a plugged-in tool
¾ The proper apparel should be worn
¾All portable electric tools that are damaged shall be removed from use and tagged
"Do Not Use."
Portable hand & power tools
Power tool attachments
¾ A variety of accessories are available for use on or with power tools
¾ Caution must be exercised when selecting and using any accessory with any power tool
¾ Choosing the wrong accessory or using an accessory incorrectly can result in serious
¾ Powered abrasive grinding, cutting, polishing, and wire buffing wheels create special safety problems because they may throw off flying fragments
Trang 23BSM MTCAL
Portable hand & power tools
Power tool attachments
¾Before an abrasive wheel is mounted, it should
be inspected closely and sound- or ring-tested to
be sure that it is free from cracks or defects
¾To test, wheels should be tapped gently with a light non-metallic instrument If they sound
cracked or dead, they could fly apart in operation and so must not be used A sound and undamaged wheel will give a clear metallic tone or "ring."
Powered abrasive tools
¾ To prevent the wheel from cracking, the user should be sure it fits freely on the spindle
¾ The spindle nut must be tightened enough to hold the wheel in place, without distorting the flange
¾ Follow the manufacturer's recommendations Care must be taken to assure that the spindle wheel will not exceed the abrasive wheel specifications
¾ Due to the possibility of a wheel disintegrating
(exploding) during start-up, the employee should never stand directly in front of the wheel as it accelerates to full operating speed
Trang 24BSM MTCAL
Powered abrasive tools
¾ Portable grinding tools need to be equipped with safety guards to protect personnel not only from the moving wheel surface, but also from flying fragments in case of breakage.
¾In addition, when using a powered grinder
z Always use eye protection
z Turn off the power when not in use
z Never clamp a hand-held grinder in a vise
Powered abrasive tools
Failure to Ring Test
• Failure to ring test could result in a disintegrating wheel
• This could lead to serious injury or death
Spindle guard removed for better viewing
Trang 25BSM MTCAL
GOOD PRACTISE
¾ Grinder has both
safety guards in place
¾ Area is clean and
¾Area is dirty, untidy
and poorly lit
¾No obvious emergency stop button
Trang 26BSM MTCAL
Portable hand & power tools
Hand tools misuse
¾The greatest hazards posed by hand tools result from misuse and improper maintenance
¾Some examples:
z Using a screwdriver as a chisel
z If a wooden handle on a tool such as a hammer or an axe
is loose, splintered, or cracked, the head of the tool may fly off and strike the user or another worker
z A wrench must not be used if its jaws are sprung,
because it might slip
z Impact tools such as chisels, wedges, or drift pins are unsafe if they have mushroomed heads
Portable hand & power tools
Hand tools misuse
- Around flammable substances, sparks produced by iron and steel hand tools can
be a dangerous ignition source Where this hazard exists, spark-resistant tools made from brass, plastic, aluminum, or wood will provide for safety
Trang 27BSM MTCAL
Portable hand & power tools
Spark resistant tools
¾"Non-sparking", "spark-resistant" or "spark-proof" tools are names given to tools made of metals such as brass, bronze, Monelmetal (copper-nickel alloy), copper-aluminum alloys (aluminum bronze), and titanium
¾Preferred "non-sparking" metals have less tensile strength than steels usually used to make tools
¾These tools are softer, wear down more quickly than ordinary steel tools, and have to be dressed more frequently
Non sparking tools
Trang 28BSM MTCAL
Portable hand & power tools
Power tools hazards
All hazards involved in the use of power tools can be prevented by following five basic safety rules:
z Keep all tools in good condition
zUse the right tool for the job
zExamine each tool for damage before use
zOperate according to the manufacturer's instructions
zProvide and use the proper protective
equipment
PAINTING
Hazards
¾Toxic/irritant/flammable or explosive vapors
¾Skin irritation/eye irritation/lung infection
¾Injury when going down to staging for painting
¾Fall from height
¾Faulty equipment causing injury
Trang 29BSM MTCAL
PAINTING Precautions/controls/PPE’s
¾Wear protective clothing, gloves, eye
protector, respirator to use if spray painting
¾No naked lights to use
¾Safety harness/safety shoes/helmet to use
¾If painting in E/R from overhead crane, isolate crane power supply and put warning notice.
¾If painting in enclosed space, good ventilation
USE OF EYE WASH
Trang 30WHAT IS WORKING ALOFT ????
WORKING ON A HIGH LEVEL (ABOVE 2 METRES) IT CAN
BE ANY OF THE FOLLOWING;
• WORKING ON ANY MAST.
• WORKING ON A LADDER OR COMPANION WAY.
• WORKING ON THE SHIPSIDE.
• WORKING ON CRANE, DERRICKS, ETC.
• WORKING INSIDE TANK ON HIGHER LEVEL.
• WORKING INSIDE CARGO HOLD ON HIGHER LEVEL.
• WORKING ON THE GANGWAY.
• ETC………
WORKING ALOFT
Trang 31BSM MTCAL
.
WE AS A SEAMAN WORKING ON SHIP HAVE TO WORK ALOFT AND/OR OVERSIDE WE SHOULD TAKE ALL POSSIBLE PRECAUTIONS AND BE ALERT.
OUR COMPANY HAS CONSIDERED ALL RISKS INVOLVED
IN SUCH WORK AND DESIGNED “A PERMIT TO WORK –
SYSTEM OF WORK, AND THAT ALL PROTECTIVE AND PRECAUTIONARY MEASURES ARE TAKEN, SO THAT RISK
IS REDUCED TO MINIMUM LEVEL THIS FORM MUST BE FILLED UP PRIOR COMMENCING WORK.
A “PERMIT TO WORK” DOES NOT MAKE THE JOB SAFE, IT ACTS AS A GUIDE AND OUTLINES A PROCEDURE.
WORKING ALOFT (Precautions)
STAGES/BOSUN CHAIR, WORKING TOOLS AND PERSONEL SAFETY EQUIPMENTS BEFORE AND DURING WORK CORRECT WEARING OF PPE.
FALL DOWN, NOR SHOULD BE CARRIED IN POCKETS FROM WHICH THEY MAY EASILY FALL
PROCEDURES HAVE BEEN PLANNED, DISCUSSED AMONG THE WHOLE TEAM AND ARE STRICTLY OBSERVED.
OBJECTS, IF POSSIBLE RIG SAFETY NET.
EXPERIENCED, SUFFICIENTLY RESTED.
Trang 32BSM MTCAL
THE LADDER IS NOT CARRYING ANY ITEM.
OILY OR STAINED WITH PAINT.
WITH ALL MEMBERS WORKING AND WITH BRIDGE/ CONTROL ROOM
NEAR THE AREA SUCH AS RADAR SCANNER, STEAM PIPES, ELECTRICAL EQUIPMENTS, WHISTLE, ETC, WHICH REQUIRES CONTINUOUS MONITORING, THEY SHOULD BE ISOLATED AND TAGGED WITH SUITABLE WARNINGS ON
WORKING ALOFT
Trang 34BSM MTCAL
.
WORKING OUT BOARD
WORKING OUT BOARD
¾ Code of Safe Working Practices for Merchant
Seamen observed
¾ Risk assessment andpermit to work in place
¾ Correct PPE andsupervision
Trang 35BSM MTCAL
WORKING OUT BOARD
¾ Correct use of harness
¾ Provides security against falling
¾ Enables use of bothhands to complete task
NOT USING HARNESS
¾Not using a harness:
¾Increases risk of injury from falling
¾Endangers others working in vicinity