Production Line Setup in Knit Garments Manufacturing Factories

Industrial Flow Chart of Making a Complete GarmentDrawing/ Sketch Grading Sewing Sorting or Bundling Cutting Fabric Spreading Packing Final Inspection Production Pattern Costing Appro

Production Line Setup in

Knit Garments Manufacturing Factories

Southeast University

Department Of Textile Engineering

I/A 251,252 Tejgaon Dhaka Banglade sh

Prepared By : Mazadul Hasan sheshir

ID: 2010000400008

13 th Batch Wet Processing Technology Email:

mazadulhasan@yahoo.com Southeast University

Every kind of industries maintains a proper sequence to the production of certain

products From raw material to the final

product there is a sequence of production Therefore mills & industries follow a

definite rule to set up their machineries in proper order Garment Industries also

follow a sequential procedure in production

of garments Now, a medium production

capacity garment industry can produce at least 5000 pcs of garments Without

maintaining proper procedure, it would not

be possible

Purpose of Successful Production Line Setup

production of garments.

garment.

production

carry completed materials of one

section to the another section.

Industrial Flow Chart of Making a Complete Garment

Drawing/

Sketch

Grading

Sewing

Sorting

or Bundling Cutting

Fabric

Spreading

Packing Final

Inspection

Production Pattern Costing

Approved Sample

Sample Making

Working Pattern Basic Block

Basic Manufacturing Difference

Marker

Making

Ironing & Finishing

Cartoning

Illustration of a Basic T-Shirt

Flow Chart of the Production of a Basic T-Shirt

Shoulder

Join

Shoulder Top

Stitch

Sleeve join Shoulder

Join

Arm hole Top

Stitch

Overlock FeedLock OverlLock FeedLock Overlock

Flow Chart of the Production of a Basic T-Shirt (Cont.)

Facing ¼ Top

Stitch

Collar Make

Facing Join With Collar

Zipper Tuck

Collar Join

Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch

Flow Chart of the Production of a Basic T-Shirt (Cont.)

Zipper Join

Inside Facing Zipper Join

Collar Inside

Join

Inside Neck

Back Necktop

Join

Lockstich Lockstich Lockstich Overlock Lockstich

Flow Chart of the Production of a Basic T-Shirt (Cont.)

Front Facing Necktop Stitch

Zipper Top Stich

Cuff Neck Side Seam Cuff Join

Lockstitch

Plain stitch

Shoulder Join Plain Stitch

Overlock Overlock

Flow Chart of the Production of a Basic T-Shirt (Cont.)

Cuff Top Stitch

Hemming

Feedlock Feedlock Facing

Finally we can say that for smooth &

quick production within a minimum

time, with the other criteria (planning, costing etc), a proper layout plan of the production machineries are essential The flow of raw material (fabrics) to

the final product (garments) should be smooth Otherwise large number

production within a time limit is not

possible