INDUSTRIAL ATTACHMENT OF DIVINE GROUP LTD

INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF DIVINE GROUP LTD... a mission with a vision INDUSTRIAL ATTACHMENT REPORT ON DIVINE FABRICS LIMITED DIVINE GROUP

INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF

DIVINE GROUP LTD.

a mission with a vision

INDUSTRIAL ATTACHMENT REPORT ON

DIVINE FABRICS LIMITED (DIVINE GROUP)

Chandra, Pollibiddut, Kaliakoir, Gazipur (9TH FEBRUARY TO 19TH MARCH, 2014)

A REPORT SUBMITTED ON INDUSTRIAL TRAINING TO THE

DEPARTMENT OF TEXTILE ENGINEERING IN PARTIAL FULFILLMENT OF

THE CREDIT REQUIREMENT FOR THE FINAL SEMESTER AND THE

CREDIT REQUIREMENT FOR ACHIEVING THE BACHELOR DEGREE OF

INTRODUCTION

The industrial attachment is the process, which builds understanding, skills and attitude

of the performer, which improves his knowledge in boosting productivity and services

University education provides us vast theoretical knowledge as well as more practical

attachment, in despite of all these industrial attachment helps us to be familiar with technical

support of modern machinery, skillness about various processing stages

It also provides me sufficient practical knowledge about production management, work

study, efficiency, industrial management, purchasing, utility and maintenance of machinery and

their operation techniques etc The above mentioned can not be achieved successfully by means

of theoretical knowledge only This is why it should be accomplished with practical knowledge

in which it is based on Industrial attachment makes me reliable to be accustomed with the

industrial atmosphere and improve courage and inspiration to take self responsibility

Textile education can‘t be completed without industrial training Because this industrial

training minimizes the gap between theoretical and practical knowledge and make us accustomed

to industrial environment I got an opportunity to complete two-months long industrial training at

Divine Group Ltd In the field of ever changing moderns fashion work Divine Group Ltd

considers it prime mission to every new test Which & demand of customers from around the

World & all strains human culture Divine Group of Industries Limited (DGI) acts on the basis

premise that fashion is an exploration in to the images people seek to convey about themselves &

the way they live It has well planned & equipped Knit fabric dyeing-finishing and Garment units

in addition to facilitate knitting and knitwear manufacturing

I have prepared this report as required in competition of my attachment course in

regarding guideline given by the university authority which will lead to a strong guideline and

milestone for my future carrier

AT A GLANCE

Name of Company : Divine Textile Ltd

Polo Shirt, Shorts, Pajama, Set, Ladies ,Kids Knitwear &

all kinds of knit garments & Knit fabrics

100% EXPORT ORIENTED KNITWEAR INDUSTRIES LTD

In the backdrop of a mercurial, ever-changing fashion world, Divine Group of Industries Ltd considers its

prime mission to suit every new taste, whim and demand of customers from around the world and all

strains of human culture

Divine Group acts on the basic premise that 'fashion‘ is an exploration into the images people seek to

convey about themselves and the way they live

So, in dealing with its target consumers, Divine Group mainly aims to know their perception about

themselves and translates those into Garments Doing that, over the years, Divine Group designers have

acquired an almost telepathic understanding of the customers' needs

Mr Hasanuzzaman,

Managing Director

The Chief Executive of Divine Group of Industries Ltd

Divine Group has started manufacture and export of garments since late 1997 Its mission is ti produce the

latest design, quality knit fabrics and apparels for international markets

Divine Group is one of the few elite private sector business groups, which contributed wealth as well as

welfare to the struggling economy of Bangladesh

As time is essential to space so is taste to its products The secret is love-which, paired with meticulous

efficiency and a keen sensitivity to style, makes Divine Group an emerging brand destined to light up

horizon of fashion

Divine Group has team of skilled and dedicated technocrats backed by adequate number of modern USA

and European machinery and equipments to match international standard of all kinds of knitwear

products

Within only a decade, Divine Group by hyper-growth has been transformed into a futuristic

entrepreneurial saga Its production has branched out into eight full fledged factories at four locations-

Chandra, Kaliakoir in Gazipur, Chowgasa in Jessore and Mirpur Dhaka

Divine Group Chandra premise houses an ultra-modern Divine Textile Ltd, with forth story building as

the main one Divine Textile Ltd Unit-2 a new 09-story building in the same premises

Divine Fabric Ltd a new 3rd story building is under construction at Chandra, Gazipur

The Divine Textile Ltd at Chandra, Housed in four floors of 24,000 square foot, employees of 750 staff

with a daily production capacity of 12,000 pieces of complete garments, while 2650 staff of Divine

Textile Ltd unit -2 at the same premises produce around 50,000 pieces of garments a day

Divine Group of Industries Ltd has its own water pre-treatment plan and 24,500 cubic feet water

reservoirs in its Chandra, campus The Chandra premises has its own power Generators plant where 2,200

kw power generators guarantee smooth and uninterrupted power supply to its every operation

Divine Group of Industries Ltd has its own Wastage water treatment plan (ETP) and 24,500 cubic dyed

water has been treated in this campus and go through the outside

Divine Group home base is Gazipur - a city furnished with the largest garments factory of Bangladesh It

had been a center of Textiles and garments in this region ever since the middle ages - a time when it was

world famous for its ethereal muslin - and has continued in that tradition as the happening place for

Knitwear A busy area, availability of skilled artisans, and a range of other facilities and possibilities

render it the ideal ground for Divine Group

Since its inception, Divine Group has never stopped growing - in quality, quantity, capacity and

everything in between Its production has branched out into nine fledged factories at four locations -

Chandra in Gazipur, Chowgasa in Jessore, Mirpur in Dhaka and near EPZ in Savar Divine Group at

present has a daily production capacity of over 20 tons of knitted fabric, 25 tons of dyed fabric, 30 tons of

finished fabric, 10 tons of yarn dyeing and 60,000 pieces of complete Garments per day

In the way of becoming a massive success story, Divine Group became one of the few garment houses in

Bangladesh that implemented Oeko-Tex mark certificate The Government of Bangladesh, too,

recognized its excellence by awarding the status of a Commercially Important Person ( CIP ) to its chief

executive, Mr Hasanuzzaman, the founding Managing Director of Divine Group, since 1997 without any

break

Management Meeting

After successful operation in Divine Textile Limited, the owner had decided to start a fully

information & technology based along with the social accountability and quality controlled

modern readymade composite knit garments industry in large scale In this connection Mr Salim

Reza had decided in a resolution to start a company in Chandra, Kaliakoir, Gazipur in the year

1997 to manufacture knitwear garments for the international market Right from inception the

policy of the company has been to provide total customer satisfaction by offering quality

knitwear in time To meet the commitments of quality and prompt delivery, Divine Textile

Limited Decided to integrate the manufacturing process in a planned manner Over the years the

entire process has been integrated by importing sophisticated machinery from world-renowned

manufacturers

Working on new concepts in styling & content of the knitwear is a continuous activity in Divine

Textile Limited with an objective to up the quality and the value of merchandise In 1997, the

year in which International business was started; Divine Textile Limited concentrated all its

strengths and resources in developing a wide range of knitwear for the international market

The mission and vision of Divine Textile Ltd is to manufacture and deliver high quality

readymade garments (RMG) to its customers The core objective is to attain and enhance

customer satisfaction by providing on time delivery of desired quality readymade garments and

also to increase efficiency of workforce

To attain these objectives, the management of Esquire Knit Composite Ltd has decided to adopt

the following-

1 To increase awareness regarding customers requirements throughout the organization

2 By providing training to develop efficiency of the employee

3 To collect customer‘s feedback regularly to know about their conception about their

company and to take timely appropriate action

4 To reduce the percentage of wastage / rejection minimum by 2% per annum‘s implement

and monitor ISO 9001:2000 quality management system within the organization

6 Fabric dyeing (Unit – I ) & Tube finishing section + Boiler Room

7 Dyeing Lab + Open Finishing Section

8 Fabric Dyeing Unit – II +Boiler Room

9 Generator

10 Yarn & Hanger Store

11 WTP Plant

12 Dyes & Chemical Store (Under Ground) + Kniting & Fabric Inspection Section & Air

Compressor Room (1st Floor) + Garment Section (2nd – 6th Floor) + Garment Printing Section

(&th Floor) + Office Room, Mercendiser Section, HR Department (8th Floor)

13 ETP Plant

14 Under Constructed Building

Divine Fabrics

1 Under Constructed Building

2 Garment Section (Which Construction is also running)

3 Grey Fabric Store + Printing Section + Knitting Section ( 2nd Floor)

4 ETP & WTP Plant

5 Fabric Dyeing & Open Finishing Section & Dyes, Chemical Store (1st Floor) + Dyeing & QC Lab

(2nd Floor)

6 Yarn Dyeing + Yarn Dyeing Lab + Dyes & Chemical Store + Generator

Dyeing & Finishing Section

GM DGM

PM

Incharge

Finishing Incharge

Sewing man

Squeeze Operator

Dryer Operator

Compactor Operator

Helper

Lab Technician

Q.C

Technician

Divine Group can produce wide range of products and they deals with some renowned buyers

from Europe and USA market some of those are with whom they worked and those whom they

are still working Main buyers name of the company are given below-

Target Australia Carrefour

Lindex Charles Vogele Calvin Klien TCHIBO

H & M ( Hennes & Mauritz)

Raw Material

Raw material is a unique substance in any production oriented textile industry It plays a vital role in

continuous production and for high quality fabric

Types of Raw Materials:

Padma Textile Mills 30s/1 CVC 3.00 175 3628.80

Square Textile Mills 24s/1 Comb 2.95 172 850.00

Square Textile Mills 12s/1 Card 2.05 120 500.00

Square Textile Mills 10s/1 Card 1.65 96 1850.00

Prime Composite Mills 32s/1 Comb 2.95 172 2550.00

Pacific Textile Mills ltd 20s/1 Card 2.58 151 2000.00

Luksme Textile Mills ltd 26s/1 Card 2.62 153 2000.00

Mosharaf Textile Mills

ltd

30s/1 Card 2.62 153 3250.00

Prime Composite Mills 32S/1 Comb 2.95 172 22500.00

PHP Textile Mills ltd 24S/1 Comb 3.02 176 10000.00

Badsha Textile Mills ltd 34S/1 Comb 3.25 190 20000.00

Shamsuddin Spinning 24S/1 Comb 3.00 175 6700.00

Shamsuddin Spinning 26S/1 Comb 3.00 175 4350.00

Tara Textile Mills ltd 20S/1 Comb 3.00 175 1500.00

Israq Textile Mills ltd 30s/1 Card 2.55 149 661.84

Shamsuddin Spinning 30s/1 Comb 3.05 178 1150.00

Shamsuddin Spinning 26s/1 Comb 3.00 175 1800.00

Prime Composite mills 20s/1 Card 2.40 140 1400.00

Prime Composite mills 24s/1 Comb 2.85 166 1900.00

Prime Composite mills 26s/1 Card 2.82 165 650.00

Prime Composite mills 30s/1 Card 2.82 165 350.00

Hanif Spinning Mills 28s/1 Comb 3.05 178 3800.00

Square Textile Mills 26s/1 Comb 2.95 172 500.00

Square Textile Mills 24s/1 Card 2.50 146 500.00

Square Textile Mills 10s/1 Card 1.65 96 600.00

Shameem Spinning 30s/1 CVC 2.80 163 1600.00

Square Textile Mills 30s/1 Comb 3.00 175 1000.00

2 DIFFERENT YARN AND COUNT FOR KNITTING:

01 Carded Yarn 100% Cotton 10s, 12s, 16s, 20s, 20/2, 22s, 24s, 26s,28s,

30, 32s, 34s,

02 Combed Yarn 100% Cotton 20s, 22s, 24s, 26s, 28s, 30s, 32s, 34s, 36s,

 1 x 1 rib & others

 Collar & cuff

4 Chemicals:

01 Solazol Black sp GRI 300

02 Reactofix Red ME4BL 262

03 Cottofix Red ME4BL 262

04 Reactofix Orange ME2RL 294

The Divine Composite Knitting Ind Ltd uses best quality raw materials It produces fabrics from best

quality yarn They uses the best quality dyes like REMAZOL, REACTRON, REACTIVE, TERACIL etc

During the time of using dyestuff they give importance upon the quality of dyes than the price of the dyes

and chemicals

PROCESS DEFINITION

Knitting is the interlocking or intermeshing of one or more yarns through a series of loops The length

wise columns of stitches, corresponding to the warp in woven cloth, are called WALES; the cross wise

rows of stitches, corresponding to the filling in woven cloth, are called COURSES, FILLING KNITS

(WEFT KNITS) are those fabrics in which the courses are composed of a single strand of yarn, while

warp knits are those in which the Wales are composed of single strand of yarn GAUGE corresponds to

the yarn in a woven fabric, and is defined as the number of needles of yarns in half inches of cloth The

higher the gauge, the more compact and finer is the cloth

Lay-Out of Knitting Section

v

Rib

m/c

Rib m/c

Rib m/c

Rib m/c

S/J

m/c

S/J m/c

S/J m/c

S/J m/c

S/J m/c

S/J

m/c

S/J m/c

S/J m/c

S/J m/c

S/J

m/c

Rib m/c

Machine Description of Knitting Section:

M/C Model

No Of Feeder

No Of Needle

M/C Spec

Brand Origin Prod n

Process flow chart of knitting:

Sample fabric

Design analysis

Machine selection

Setting the machine for the specific design

Yarn in cone form

Feeding the yarn cone in the creel

Feeding the yarn in the feeder via trip-tape positive feeding arrangement and tension devices

Knitting

Withdraw the rolled fabric and weighting

Inspection

Numbering

Image of Knitting Machine in Divine Textile Ltd

Fig: Mayer & Cie knitting machine

Fig: Image of Dust Removal Fan of Knitting M/c

Fig: Image of VDQ Pulley of Knitting M/c

Fig: Image of Positive Feeder of Knitting M/c

Fig: Image of Yarn Feeder Guide & Needle Action With Yarn of Knitting M/c

Fig: Image of Cam Box With Cam of Knitting M/c

Fig: Image of Take down & Cloth Roller Fig: Image of Knitting M/c’s Meter

Sequence of yarn feeding:

Parts of knitting Machines:

Creel: Creel is used to place the cone of yarn

Feeder: Feeder is used to feed the yarn to make a fabric

Tensioning device: Tensioning device is used to give proper tension to the yarn

VDQ pulley: VDQ pulley is used to control the GSM by controlling the stitch length

Guide: Guide is used to guide the yarn

Sensor: Sensor is used to seen & the machine stops when any problem occurs

Spreader: Spreader is used to spread the knitted fabric before take up roller

Take up roller: Take up roller is used to take up the fabric

Fixation feeder: These types of feeder are used in Electrical Auto Striper Knitting Machine to feed the

yarn at specific finger

Rethom: These devise are used in Electrical Auto Striper Knitting machine

Terms of Knitting:

Course:

Horizontal row of loops produced by adjacent needles in knitting cycle is called the course of the fabric

A course is a predominantly horizontal raw of needle loops produced by adjacent needles during the

same knitting cycle called course (Loop length * No of loop)

Wales:

Vertical column of loops produced by same needle in knitting cycle is called the Wales of the fabric

A wale is a predominantly vertical column of intermeshed needle loops generally produced by the same

needle knitting cycles i.e The number of vertical columns of loop of knitted fabrics is called wale

The term stitch density is frequently used in knitting instead of a linear measurement of courses or

Wales; it is the total number of needles loops in a square area measurement such as a square inch or three

The needle gauge of a knitting machine is a measure expressed the no of needle per unit of the needle

bed or needle bar As for example:

1 In case of circular weft knitting machine & Tricot warp knitting machine [Gauge, N= Number

of needle per inch.]

2 In case of Raschel warp knitting machine [Gauge, N= Number of needle per two inch.]

 One butt needle

 Two butt needle

 Three butt needle

 Four butt needle

The most widely used needle is latch needle

Fig: Main parts of latch needle

Cam:

Cam is called the specific path of the needles to produce a specific type of fabric

There are three types of cam used in circular knitting machine: