1.1 Actual situation 1.2 Target and mission 1.3 Research methodology 1.4 Implementation process TOPIC OVERVIEW 1... 1.3 Research methodology Reference engine specification documents s
Trang 2Table of Contents
TOPIC OVERVIEW 1
MODEL INTRODUCTION 2
ENGINE CONTROL SYSTEM 3
ARCHIEVED AND RESULT
4
Trang 31.1 Actual situation 1.2 Target and mission 1.3 Research methodology 1.4 Implementation process
TOPIC OVERVIEW
1
Trang 41.1 Actual situation
Automobile technology thrives
Labor market demand
Training equipment demand
Actual situation about faculty’s
equipment
Trang 51.2 Target and mission
Specialized knowledge
Improve skills Research & collect documents
Inspect, determine damage and
repair
Refurbished engine model
Practice lesson compilation
Trang 61.3 Research methodology
Reference engine specification
documents supplied by advisor, by
Trang 7 fix, replace, refurbished
design pole table, pan,
relay & fuse box
Trang 82.1 Over view 2.2 Implementation process 2.3 New components integrated 2.4 Engine specs & wiring diagram
MODEL INTRODUCTIONS
2
Trang 92.1 Over view
Trang 10Engin e
Trang 112.1 Implementation process
Initial status
Trang 12Initial
status Orange frame
Fuse & relay box badly
Some components have broken wire (TPS, KNK, Oxy, Oil
pressure, )
Coolant system dirty, rust, leak.
Fuel pressure gauge damaged, fuel tank leaks, fuel hose clogged
Alternator failure.
Other parts old and damaged
Trang 13Implement Engine cleaning Fuel filter
cleaning
Trang 14system cleaning
Trang 15Repair damaged
Replace IC
Fix sensors wire
Trang 16 Fix sensors wire
Trang 17 Design new pole table
Trang 18 Re-new fuse & relay box
Trang 19 Refurbished wiring & fuel
tank
New contact pan
Trang 20 Painting new color Painting engine
Trang 21 Achievement
Trang 23 Fuel
tank
Pan contact board
Trang 24 Experience after completing the
project Enhanced specialized knowledge
Enhanced workmanship
Arrange work and management
time
Work cooperatively
Trang 252.4 Engine specs & wiring
diagram Cylinder bore × Piston stroke
Year/Make/Model/Engine 1995 Toyota Corolla I4, 1.8L
Trang 26 Input/output signals
PCM
Sensors ECT, IAT, OX, Ne,
G, TPS, MAP, CPS , KNK
A/C, STA, NSW, ELS
Sw signal
Power
IGT, INJ (#10,20,30,40), ISC, A/C, FC, Solenoid, On-board Diagnostic
Actuator
DLC
Trang 27 Wiring diagram
Trang 283.1 General EFI system 3.2 The sensors on the model 3.3 The actuators on the model 3.4 Basic control circuits
3.5 On board diagnostic system
ENGINE CONTROL SYSTEM
3
Trang 293.1 General EFI system
Trang 30 Manifold absolute pressure sensor (MAP)
Combustion pressure sensor (CPS)
Intake air temperature (IAT)
Engine Coolant Temperature (ECT)
Throttle Position Sensor (TPS)
Oxygen sensor
Knock sensor (KNK)
Trang 31The manifold absolute pressure
sensor (MAP)
Location
Trang 32 Construction
Trang 33 Principle
Trang 343.3 The Actuators on the model
3.3.1 Fuel system
3.3.2 Electronic Spark Advanced
3.3.3 Idle Speed Control
Trang 35Fuel pump control circuit
Trang 36Ignition Circuit
Trang 37Idle Speed control
Trang 383.4 Basic control circuit
3.4.1 Source circuit 3.4.2 Start circuit
Trang 39 3.4.3 Ground connection 3.4.4 Vc circuit
Trang 403.5 On board diagnostic system
Trang 42Project: Construction of engine model TOYOTA
7A - FE
Advisor: M.Sc Nguyen Kim
Students: Pham Tan Bang
Nguyen Duy Hoang
Learn more: duyhoang.nguyeen@gmail.com
Council No.2 Jan 30 2021
Trang 43Combustion Pressure Sensor
Location
Trang 44 Structure and priciple
Trang 45 Structure and priciple
Trang 4646