M R 01 I/P- A Symbol indicating wiring harness Engine wiring harness Number corresponding to main connector Serial Number Number corresponding to sub-connector Serial Number Number corre
Trang 1INTRODUCTION E1CFB4D2
GI-1 INTRODUCTION (1)
START MOTOR
BATTERY
BATTERY GROUND
BODY GROUND
MOTOR
ENGINE
LEVERMAGNETIC
OVERRUNNINGCLUTCH
PINIONGEARFLYWHEEL
WB
B
PR
N D
L2
TRANSAXLE RANGE SWITCH
ETACM
IGNITION SWITCH
ONSTACCLOCKAM6RR
M11
M11
E27 E27
4
51
START RELAY
E/R RELAY &
FUSE BOX
BURGLAR ALARM RELAY
I/P JUNCTION BOX
4
FUSIBLE LINK(IGN) 30A
1 EE01
LB
PHOTO 05
PHOTO 03 PHOTO 02
W
W
GR
B
B
B/Y
SeeGroundDistribution
Distinguish harness from harness connection connector
3
Picture number for component locations
4 1
Harness classification
7
Connector classification number Connector terminal number
8
5 6
Trang 2GI-2 INTRODUCTION (2)
Connector
configurations
(components)
Explanation of connector code
2
b : Terminal series number
c : The number of connector terminals
d : Connector distinguishing
e : Connector color abbreviations
KET_090II_04F_W
1
2 3
*
2 3 4
4
5 6 7 8
1
3 4 5 6
Unused pin
Trang 3GI-3 INTRODUCTION (3)
Pages by system/ Name of Schematic diagram
Each page is consisted of circuits by system This schematic
diagram includes the path of electricity flow, connection condition
for each switch, and the function of other relevant circuits at once.
It is applicable to real service work.
1
Connector configurations (connection between harnesses)
The connector figure of components in the schematic diagram
by system is indicated on the last page of schematic diagram.
It shows the front of the connector on the harness side when not
to the harness connector The terminal number on each connector
can be obtained by following the pattern used in 5 connector view
and numbering order Unused terminals are marked with an asterisk ( ).
When connecting the harness with connector between harnesses,
it shows female and male connectors and indicates them on the
connector configurations group.
To find the components easily, a component locations diagram is
indicated with "PHOTO NO" on the lower portion of the component name.
To make it easy to distinguish connectors, the connector in the
picture is indicated being installed in the vehicle.
Circuits by system depends upon part number and are indicated
on schematic diagram index.
10 9 8 7 6 5 4 321
22
1217
1819
20 16 15141312 11
109876543
21 22
1 2
17 18 19 2016
15
13 141211
or female connectors.
When numbering female and male connectors, refer to the numbering order in the following table.
Some connectors may not follow this method of numbering order.
For individual detailed numbering, refer to the CONNECTOR CONFIGURATIONS.
*
Trang 4GI-4 INTRODUCTION (4)
WIRE COLOR ABBREVIATIONS
The following abbreviations are used to identify wire colors in the
circuit schematics.
6
A connector identification symbol consists of a wiring harness location classification symbol corresponding to a wiring harness location and number corresponding to the connector
These connector locations can be found in the HARNESS LAYOUTS.
It depends on vehicles, it is necessary to check the harness name symbol
on the harness layouts for detailed symbol.
Black Brown Green Gray Blue Light Green Tan
Orange Pink Red White Yellow Purple Light Blue
the color of
background
the color of stripe
For example:
For example:
For example:
O P R W Y Pp LI
JUNCTION BLOCK IDENTIFICATION
A junction block identification symbol consists of a wiring harness location classification symbol corresponding to a wiring harness location and number corresponding to the connector in the junction block.
M R 01
I/P- A
Symbol indicating wiring harness (Engine wiring harness) Number corresponding to main connector (Serial Number) Number corresponding to sub-connector (Serial Number)
Number corresponding to main connector (Serial Number) Rear wiring harness
Main wiring harness
Abbreviation of the word
"Passenger compartment junction block"
Connector name
Y / B : Black stripe with yellow ground (2 colors)
*
A/Con Harness, ABS, Heater Harness
Chassis, Rear Module, Rear Switch
Box, Pan Clutch, Air Disc Pad
Harness
Engine, Injector, Generator Harness
Switch Panel Harness
Main Harness
Roof, Speaker, A/V Control Harness
Passenger compartment, Chassis Passenger compartment, Chassis, Engine Room
Engine Room Facia Panel Passenger compartment, Crash Pad Roof, Passenger compartment, Crash Pad
Symbol
Trang 5GI-5 INTRODUCTION (5)
HARNESS LAYOUTS
Harness layouts show the routing of the major wiring harnesses,
the in-line connectors and the splices between the major harnesses
These layouts will make electrical troubleshooting easier.
M32 M22 M21 M23
M25-1,2,3 MM01
SM01 SM02
M36 MM04
M37
M02 M03-1,2 MI04 MI06 MI03 MI05
M20 M11
M16 Z01
G11
M14 MC06
Trang 6SYMBOLS E0E3BBC9
GI-6 SYMBOLS (1)
S L I C S
C O N N E C T O R
tion
tion
Sec-A solid line means the entire component is shown
Shows the name of each connector
on the component location index for reference
Indicates the number of corresponding terminal
(Only relevant terminal on the corresponding schematic diagram)
The dashed-line means each of two wires connect with same connector(E35)
A broken line indicates onlypart of the component is shown
Meaning Symbol Meaning Symbol Meaning Symbol Meaning
Male connector
10 M05-2
E35
R Y/L
R Y/L 1 3
D I O D E
TR
CBE
F U S E
G E E A C O P O N N
T S M B O L
L A M P
PNPPower supplied at all times
Control battery power at all times
Double filament
Single filament
NameCapacity
HOT IN ON
FUSE 10 10A
DASH FUSE BOX
CBE
S I E D W I R
J O I N C O N E T O R
S O W B O W
P O W E
G06
This means the connector connects directly to the component
This indicates a screw terminal
on the component
This means power is suppliedwith the ignition on position
IdentificationCurrent rating
This means the short barconnects to other fuses
This indicates the connectorconnects to a lead (pigtail),wired directly to the com-ponent
Automatic Transaxle ManualTransaxle
This symbol means the end
of the wire is attached to a metal part of the vehicle
This ground symbol (dot and
3 lines overlapping the ponent) means the housing
com-of the component is attached
to a metal part of the vehicle
The name of the componentappears next to its upper rightcorner
Shows the number of pictures for component location
Splices are numbered and shown as a dot with circle
The exact location and nection of these splices may vary among vehicles
con-Wire choices for options or different models are labeled and shown with a "choice"
bracket like this
Name of Circuit
A wire connects to anothercircuit The wire is shownagain on that circuit whichthe arrow is pointing
Current path is continued on the same page or another page.The arrow shows the direction of current flow
You should look for the "A"
in the marked position
A wavy line means thewire is broken but
is to be continued
Wire insulation is yellowwith a red strip
C O N E T O R
This represents RFI (Radio Frequency Interference) Shielding around a wire
The shielding is always connected to ground
This is a connector showingthe joining wires
These switches move together:
a dashed line shows a mechanical connection between them
F/FOG FUSE 15A
E/R FUSE &
RELAY BOX
HOT AT ALL TIMES
G06
Trang 7GI-7 SYMBOLS (2)
Sec-tion
tion
S S M B O L
R E L A Y
SolenoidInjector
Normally open contact
Diode interior relay
Resistance interior relay
Symbol Meaning Symbol Meaning
Trang 8TROUBLESHOOTING INSTRUCTIONS EEB4AAC5
GI-8 TROUBLESHOOTING INSTRUCTIONS (1)
TROUBLESHOOTING INSTRUCTIONS
CAUTION
The following five-step troubleshooting procedure is recommended.
Turn on all the components in the problem circuit to check the accuracy of the
customer's complaints Note the symptoms.
Do not begin disassembly or testing until you have narrowed down the probable
causes.
lamp to check for voltage A test lamp is made up of a 12-volt light bulb with a pair of leads attached After grounding one lead, touch the other lead to various points along the circuit where voltage should be present
When the bulb goes on, there is voltage at the point being tested.
SELF-POWERED TEST LAMP AND OHMMETER
Use a self-powered test lamp or an ohmmeter to check for continuity
The ohmmeter shows how much resistance there is between two points along
a circuit Low resistance means good continuity.
A number of circuits include solid-state modules, such as the Engine Control Module(ECM), used with computer command control injection Voltage in these circuits should be tested only with a 10-megaohm or higher impedance digital multimeter Never use a test lamp on circuits that contain solid state modules Damage to the modules may result VOLTMETER AND TEST LAMP
Make a circuit test to check the diagnosis you made in step 2 Remember that a
logical, simple procedure is the key to efficient troubleshooting Narrow down the
probable causes using the troubleshooting hints and system diagnosis charts
Test for the most likely cause of failure first
Try to make tests at points that are easily accessible.
3 Inspect the circuit/ component with the problem isolated
Once the problem is found, make the necessary repairs.
4 Repair the problem
Repeat the system check to be sure you have repaired the problem If the
problem was a blown fuse, be sure to test all of the circuits on that fuse.
5 Make sure the circuit works
Locate the schematic for the problem circuit Determine how the circuit is
supposed to work by tracing the current paths from the power source through
the system components to ground If you do not understand how the circuit
should work, read the circuit operation text Also check other circuits that share
with the problem circuit The name of circuits that share the same fuse, ground,
or switch, for example, are referred to on each diagram Try to operate any
shared circuits you did not check in step 1 If the shared circuit works, the
shared wiring is okay, and the cause must be within the wiring used only by the
problem circuit
If several circuits fail at the same time, the fuse or ground is a likely cause.
2 Read and analyze the schematic diagram
TEST LAMP
A voltmeter can be used in place of a test lamp While a test lamp shows whether the voltage is present or not, a voltmeter indicates how much voltage
is present.
Trang 9TROUBLESHOOTING INSTRUCTIONS
GI-9 TROUBLESHOOTING INSTRUCTIONS (2)
Never use a self-powered test lamp on circuits that contain solid state
modules Damage to these modules may result.
An ohmmeter can be used in place of a self-powered test lamp
The ohmmeter shows how much resistance there is between two points along a
circuit Low resistance means good continuity.
Circuits which include any solid-state devices should be tested only with a
10-megaohm or higher impedance digital multimeter When measuring
resistance with a digital multimeter, the battery negative terminal should be
disconnected Otherwise, there may be incorrect readings Diodes and
solid-state devices in a circuit can make an ohmmeter give a false reading
To find out if a component is affecting a measurement, take one reading,
reverse the leads and take a second reading
If different the solid-state device is affecting the measurement.
Use a jumper wire with a fuse to by-pass an open circuit.
A jumper wire is made up of an in-line fuse holder connected to a set of test leads
This tool is available with small clamp connectors providing adaption to most
con-nectors without damage.
CAUTION
Do not use a fuse with a higher rating than the specified fuse that protects the
circuit being tested Do not use this tool in any situation to substitute an input
or output at the solid-state control module, such as ECM, TCM, etc.
CAUTION
JUMPER WIRE WITH FUSE
A short finder is available to locate a short to ground The short finder creates a pulsing magnetic field in the shorted circuit and shows you the location of the short through body trim or sheet metal.
SHORT FINDER
POWERED TEST LAMP
SELF-5A
TROUBLESHOOTING TEST
This test measures voltage in a circuit When testing for voltage at a nector, you do not have to separate the two halves of the connector lnstead, probe the connector from the back(backprobe) Always check both sides of the connector because dirt and corrosion between its contact surfaces can cause electrical problems.
con-A Connect one lead of a test lamp or voltmeter to a ground If you are using
a voltmeter, be sure it is the voltmeter's negative test lead you have nected to ground
con-B Connect the other lead of the test lamp or voltmeter to a selected test point(connector or terminal).
C If the test lamp glows, there is voltage present If you are using a voltmeter, note the voltage reading A loss of more than 1 volt from specification indicates a problem.
1 TESTING FOR VOLTAGE
Trang 10TROUBLESHOOTING INSTRUCTIONS
GI-10 TROUBLESHOOTING INSTRUCTIONS (3)
A Disconnect the battery negative terminal.
B Connect one lead of a self-powered test lamp or ohmmeter to one end of
the part of the circuit you wish to test If you are using an ohmmeter, hold
the leads together and adjust the ohmmeter to read zero ohms.
C Connect the other lead to the other end.
D If the self-power test lamp glows, there is continuity If you are using an
ohmmeter, low or zero resistance means good continuity.
2 TESTING FOR CONTINUITY
A Disconnect the battery negative terminal.
B Connect one lead of a self-powered test lamp or an ohmmeter to the fuse terminal on the load side.
C Connect the other lead to a ground.
D Beginning near the fuse block move the harness from side to side
Continue this proceedure(about six inches apart) while watching the self-powered test lamp or ohmmeter.
E When the self-powered test lamp glows, or ohmmeter registers, there is a short to a ground in the wiring near that point.
3 TESTING FOR SHORT TO GROUND
HOT AT ALL TIMES
DASH FUSE BOX
OFF
G
4 M11
POWERED TEST LAMP OR OHMMETER
SELF-STOP LAMP SWITCH
SOLENOID
G
SELF-POWERED TEST LAMP OR VOLTMETER
Short to ground
Battery disconnected FUSE BOX
(Fuse removed)
Loaddisconnected
SWITCH
4 M11
1 M11
R
Trang 11TROUBLESHOOTING INSTRUCTIONS
GI-11 TROUBLESHOOTING INSTRUCTIONS (4)
A Remove the blown fuse Leave the battery connected.
B Connect the short finder across the fuse terminals.
C Close all switches in series in the circuit that is being testing.
D Turn on the short circuit locator It sends pulses of current to the short
This creates a pulsing magnetic field around the wiring between the fuse
box and the short.
E Beginning at the fuse box, slowly move the short finder along the circuit
wiring The meter will show current pulses through sheet metal and body
trim As long as the meter is between the fuse and the short, the needle
will move with each current pulse Once the meter is moved past the point
of the short, the needle will stop moving Check around this area to locate
the cause of the short circuit.
4 TESTING FOR A SHORT WITH A SHORT FINDER
Pulsingmagneticfield
Trang 12FUSE & RELAY INFORMATION EAE5B327
SD100-1 FUSE & RELAY INFORMATION (1)
I/P JUNCTION BOX
FRONT DOOR SOLENOID RELAY
NOT USEDROOM LAMP RELAY #3TAIL LAMP RELAYHEAD LAMP RELAY(AUX)SPARE
AIR HEATER SUB RELAYSPARE
WIPER RELAY(HIGH)WIPER RELAY(LOW)DEFOGGER RELAYSPARE
FUEL HEATER RELAYMOOD LAMP RELAY #2MOOD LAMP RELAY #1ENG ECU POWER RELAYHEAD LAMP RELAY(LOW)HEAD LAMP RELAY(HIGH)FOG LAMP RELAYHORN RELAY
RLY 1RLY 2RLY 3RLY 4RLY 5RLY 6RLY 9RLY 10RLY 11RLY 12RLY 13RLY 14RLY 15RLY 16RLY 17RLY 18RLY 19RLY 20RLY 21RLY 22RLY 23RLY 24RLY 25RLY 26RLY 27RLY 28
PCBPCBPCBPCBPCBPCBPCBPLUGPCBPCBPCBPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPCBPCBPCBPCB
5A 20A
10A
5A 5A 10A 10A 15A 10A 15A 10A 10A 25A 15A 15A 15A 25A 15A 5A 5A 20A 5A 20A 5A 10A 10A
10A 15A 15A 10A 30A 5A 15A 5A 10A 20A 15A 10A 5A 5A 15A 10A 10A 5A 5A 5A 5A 5A 10A 10A
20A
SPARE
SPARE
AIR HEATERSUBRELAY
SPARE
GERRELAY
DEFOG-FUELHEATERRELAY
MOODLAMPRELAY
#2
MOODLAMPRELAY
#1
ENGECUPOWERRELAY
WIPERRELAY(LOW)
WIPERRELAY(HIGH)
10A 30A 5A 5A 5A 5A 15A 10A 10A 10A 5A 30A 10A 10A 5A 10A 15A 5A 15A 15A 10A 5A 5A
30A 10A
30A
25A 25A
10A FS86
FS87
FS88 FS89 5A
Trang 13FUSE & RELAY INFORMATION
SD100-2 FUSE & RELAY INFORMATION (2)
CIRCUIT
FUSE 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
44
45 46 47
(A) 10A 10A 15A 5A 5A 5A 5A - 10A 20A 10A 10A 5A 5A 5A - 5A
10A
10A 15A 5A
Cirucuit Protected Auto Grease Controller & Motor Regulator
Tail Lamp Relay Parking Brake Relay Stop Lamp Relay RH Stop Lamp Relay LH Air Heater Relay, Heater Sub Relay Not Used
Flasher Unit ABS/EBS Control Module Head Lamp & Tail Lmap LH Head Lamp & Tail Lamp RH ABS/EBS Control Module, Hill Holder Switch Digital Tachograph & Driver Information System High Speed Warning Buzzer, Central Door Lock Switch Not Used
Outside Mirror Switch Audio, LCD Switch, License Lamp LH, Rear Combination, Lamp LH, Head Lamp & Tail Lamp LH, Digital Tachograph
& Driver Information System, VDO Tachograph, A/CON Control Switch, Rheostat, A/CON Control Module, Wheel Lamp LH,
Wheel Lamp RH, License Lamp RH, Rear Combination RH, Head & Tail Lamp RH
Defogger Relay Step Lamp Switch , Driver Lamp Switch
-5A
20A
10A
10A
5A
-5A
10A
15A
15A
Rear Parking Assist Warning Buzzer Instrument Cluster(MICOM)
Engine Stop Lamp Switch Not Used
Air Dryer Battery Switch Preheater Control Module Concent, Engine Room Lamp Switch Not Used
Intarder Control Module Not Used
Audio Safety Switch 12V Converter Not Used
TV Power Relay Not Used Reading Lamp Relay Room Lamp Relay #3 Digital Clock
Spare Room Lamp Relay #2 Ignition Switch ETACM Intarder Control Module
USE THE DESIGNATED FUSE ONLY
Trang 14FUSE & RELAY INFORMATION
FUSE 70 71 72 73 74 75 76 77 78 79 80 81 82 83
84 85 86 87 88
(A) 25A 15A 15A 15A 25A 10A 10A 15A 10A 15A 10A 10A 5A 5A
5A - - - 10A
Cirucuit Protected Fuel Heater Relay
Sub Heater LH, Front Heater Module LH Fog Lamp Relay, Rear Fog Lamp Switch Power Window Switch
Spare Horn Relay Preheater Switch Rear Heater Module LH, Sub Heater LH Spare
Rear Heater Module RH, Sub Heater RH Spare
Neutral Switch, Back-up Lamp Switch Luggage Lamp
Clutch Switch, Multifunction Switch, Cruise Switch Electronic Fan Clutch, Instrument Cluster(Indicator), Fuel Heater Relay, Air Heater Sub Relay
Not Used Not Used Not Used Audio A/CON Control Module, Digital Tachograph & Driver Information System, VDO Tachograph, Data Link Connector, Digital Clock, ETACM, Instrument Cluster(MICOM)
Cool Box Mood Lamp Relay #2 Power Transistor Driver, Blower Motor 2Row Line Lamp Switch
Room Lamp Switch #1 Mood Lamp Relay #1 Floor Lamp Switch Not Used
A/CON Control Module Spare
ENG ECU Power Relay Foliding Door Key Switch, Swing Door Key Switch Head Lamp & Tail Lamp RH,
Instrument Cluster(High Head Lamp IND.) Head Lamp & Tail Lamp RH
Not Used Washer Motor, Wiper Relay, Wiper Motor ETACM
Head Lamp Relay Clutch Switch (ZF T/M) Vehicle Speed Sensor, Instrument Cluster(Indicator), VDO Tachograph
Sub Heater RH, Front Heater Module RH
SD100-3 FUSE & RELAY INFORMATION (3)
CIRCUIT
USE THE DESIGNATED FUSE ONLY (A)
Trang 15FUSE & RELAY INFORMATION
SD100-4 FUSE & RELAY INFORMATION (4)
BATTERY FUSIBLE LINK BOX
USE THE DESIGNATED FUSES ONLY.
FUSIBLE LINK
Circuit Protected Description (A)
AIR CON START CHASSIS BODY PERMANENT
A/CON RELAY START RELAY FUSE 29 ~ 33, 64 ~ 77, 79, 81, 82 FUSE 15, 17, 19 ~ 21, 23, 24, 46 ~ 55, 57 FUSE 7~ 9, 11, 35, 36, 59, 60, 88, 89
125A 100A 125A 125A 70A
Trang 16POWER DISTRIBUTION EF448588
SD110-1 POWER DISTRIBUTION (1)
12
I/P JUNCTION BOX BATTERY
+
-BATTERY
START MOTOR
START RELAY
START FUSIBLE LINK 100A
AIR CON FUSIBLE LINK 125A
PERMANENT FUSIBLE LINK 70A
30R8.0B/W
8.0B/W
CC05
FUSE 29 15A
A
To BodyFusible Link125A(SD110-2)
FUSE 30 5A
FUSE 31 5A
FUSE 32 5A
FUSE 33 5A
FUSE 64 20A
FUSE 65 5A
FUSE 66 20A
FUSE 67 5A
FUSE 68 5A
FUSE 69 15A
FUSE 70 25A
FUSE 71 15A
FUSE 72 15A
FUSE 73 15A
FUSE 75 10A
FUSE 76 10A
FUSE 77 15A
FUSE 79 15A
FUSE 81 10A
FUSE 82 5A
C26
1 E21 GENERATOR
1 E22-1
AIR HEATER RELAY
CHASSIS FUSIBLE LINK 125A
30W
60R
A/CON RELAY
FUSE 8 20A
FUSE 9 10A
FUSE 11 10A
FUSE 35 10A
FUSE 36 20A
FUSE 59 15A
FUSE 60 10A
See Passenger Compartment Fuse Details(SD120-2)(SD120-3)
FUSE 88 10A
POWER CONNECTOR FUSE
89 5A
Trang 17POWER DISTRIBUTION
SD110-2 POWER DISTRIBUTION (2)
BATTERY FUSIBLE LINK BOX
I/P JUNCTION BOX
FUSE 15 10A
A
FUSE 17 15A
FUSE 19 15A
FUSE 20 10A
FUSE 21 5A
FUSE 23 10A
FUSE 46 15A
FUSE 47 5A
FUSE 48 5A
FUSE 49 10A
FUSE 50 15A
FUSE 51 20A
FUSE 52 10A
FUSE 53 5A
FUSE 54 15A
FUSE 55 5A
FUSE 57 10A
FUSE 24 30A
FUSE 6 10A
FUSE 13 5A
FUSE 1 5A
FUSE 2 5A
FUSE 3 5A
FUSE 4 5A
FUSE 25 5A
FUSE 26 10A
FUSE 27 10A
FUSE 28 10A
FUSE 39 5A
FUSE 40 5A
FUSE 41 5A
FUSE 43 5A
BODY FUSIBLE LINK 125A
3.0W
5.0W
3.0R/O2.0R
2
6IG1
FUSE 14 5A
Trang 18PASSENGER COMPARTMENT FUSE DETAILS E7B9FF8F
SD120-1 PASSENGER COMPARTMENT FUSE DETAILS (1)
I/P JUNC- TION BOX
0.5G/L 0.5G/L
5 M10
REAR PARKING ASSIST WARNING BUZZER
59
FUSE 3 5A
0.5R
3 M28-3
INSTRUMENT CLUSTER
11
FUSE 4 5A
0.75L
1 C91
ENGINE STOP LAMP SWITCH
17
FUSE 6 10A
2 C80
AIR DRYER
I/P-A
63
FUSE 25 5A
0.5O/L
1 M47-3
30
FUSE 26 10A
1.25R/G
31
INTARDER CONTROL MODULE
0.75R/G
451.25R/G
53 C46
31
FUSE 27 10A
0.75O
2 C28
AUTO GREASE CONTROLLER
1.25O
3 C27
AUTO GREASE MOTOR
I/P-C
FUSE 28 10A
13 A07-1
ABS CONTROL MODULE
ETACM
5 A28-1
EBS CONTROL MODULE
5 19
FUSE 40 5A
DIGITAL TACHOGRAPH
& DRIVER INFORMATION SYSTEM
0.85W
5 I36
CENTRAL DOOR LOCK SWITCH
0.85W
0.85W
1 M13
HIGH SPEED WARNING BUZZER
0.85W
12 MI04 21 MI01
10
FUSE 43 5A
6 I15
OUTSIDE MIRROR SWITCH
0.85R/B
0.85R/BNot
Used
ABS EBS
Trang 19PASSENGER COMPARTMENT FUSE DETAILS
SD120-2 PASSENGER COMPARTMENT FUSE DETAILS (2)
I/P JUNCTION BOX
HOT AT ALL TIMES
FUSE 83 5A
44
FUSE 35 10A
1 M09
FLASHER UNIT
54
INTARDER CONTROL MODULE
1.25L/G
1.25L/G
65
FUSE 36 20A
73
FUSE 8 20A
(W/O ZF T/M)
0.85R/L
18 M34-1
TION SWITCH
MULTIFUNC-0.85R/L
7(With EBS)
5(W/O EBS) I12
AUX BRAKE SWITCH
0.85R/L
6 M34-4
TION SWITCH
MULTIFUNC-0.85R/L0.85R/L
5 C44
STOP SIGNAL RELAY
0.75R/L
4 MC03
26
1.25Y/L0.85Y/L
1
ELECTRONIC FAN CLUTCH
0.85Y/L
1.25Y/L1.25Y/L
CONCENT
ENGINE ROOM LAMP SWITCH
13
FUSE 9 10A
1.25Y/R
1.25Y/R1.25Y/R
2 C93
0.75Y/R1.25Y/R
2 C90
Jake /Intarder Exhaust
ENG ECU POWER RELAY
86
30
To FUSE 60 10A(SD120-3)
A
FUSE 84 5A
12
EBS CONTROL MODULE
Trang 20PASSENGER COMPARTMENT FUSE DETAILS
SD120-3 PASSENGER COMPARTMENT FUSE DETAILS (3)
I/P JUNCTION BOX
HOT WITH BATTERY RELAY ON
10
FUSE 60 10A
1.25L/O
1.25L/O
1 R36
SWING DOOR KEY
2.0O
2.0O
1.25O2.0O
67
9 M25
DATA LINK CONNECTOR
0.85W/R
0.85W/R0.85W/R 0.5W/R
I/P-A
4 R11
DIGITAL CLOCK
DIGITAL TACHOGRAPH &
DRIVER INFORMATION SYSTEM
VDO TACHOGRAPH
1.25L/O
56
FUSE 15 10A
2 M48
12V CONVERTER
1.25R/O
FUSE 17 15A
TV POWER RELAY
86
8587
C
FUSE 89 5A
1
FUSE 88 10A
21 CC02
Trang 21PASSENGER COMPARTMENT FUSE DETAILS
SD120-4 PASSENGER COMPARTMENT FUSE DETAILS (4)
I/P JUNCTION BOX
READING LAMP RELAY
86 30
ROOM LAMP SWITCH #3
0.85R/O
1 R27
14 1
FUSE 20 10A
ROOM LAMP RELAY
#3
86
8587
30
I/P-A
1.25Y/G5.0W/R
7
ROOM LAMP #2
1 R28
28 54
FUSE 23 10A
ROOM LAMP RELAY
#2
86
8587
1
FUSE 24 30A
& DEFOGGER LH
1.25Gr/O
4 R03
OUTSIDE MIRROR DEFOGGER SWITCH
7 I13
15 24
FUSE 46 15A
DEFOGGER RELAY
86
8587
30
I/P-A
See Power Distribution(SD110-2)
Trang 22PASSENGER COMPARTMENT FUSE DETAILS
SD120-5 PASSENGER COMPARTMENT FUSE DETAILS (5)
I/P JUNCTION BOX
From Hot With
A/CON POWER CUT RELAY
86 30
5
FUSE 47 5A
1 MI03
DRIVER LAMP SWITCH
5 I28
9
FUSE 49 10A
0.5R
2 A71
MOOD LAMP SWITCH #2
1.25G/W
2 R09
24 14
FUSE 50 15A
MOOD LAMP RELAY
#2
86
8587
30
MOOD LAMP SWITCH #1
1.25G/R
1 R09
46 38
FUSE 54 15A
MOOD LAMP RELAY
#1
86
8587
30
OPTION 2 OPTION 1
25
FUSE 52 10A
8 MI03
2ROW LINE LAMP SWITCH
A/CON CONTROL MODULE
3 MI04
5 MA04
ROOM LAMP SWITCH #1
16 MI03
FLOOR LAMP SWITCH
BLOWER MOTOR
Trang 23PASSENGER COMPARTMENT FUSE DETAILS
SD120-6 PASSENGER COMPARTMENT FUSE DETAILS (6)
I/P JUNCTION BOX
To FUSE 31 5A(SD120-7)
F
To Option 1(SD120-5)
12 MI03
HEAD LAMP MAIN SWITCH
FOG LAMP RELAY
86 30
130.5G/B0.5G/B 0.5G/B
0.75G/B
FUSE 30 5A
PARKING BRAKE RELAY
DIODE 10
86
8587
7 C51
I/P-B
0.75L/R
0.75L/R0.75L/R
2 C65
FRONT MARK LAMP LH
2 R04
0.85L/R 0.85L/R
FRONT MARK LAMP RH
2 R16
REAR MARK LAMP RH
2 R32
0.85L/R 0.85L/R0.85L/R
REAR MARK LAMP LH
2 R31
DIGITAL CLOCK
1 R11
0.85L/R
0.75L/R
REAR BINATION LAMP RH
REAR FOG LAMP SWITCH
5 I07
0.5R/G
ENGINE WARNING BUZZER
1 M30
KNEELING SWITCH
2 M28-1
PARKING BRAKE SWITCH
1 C49
LCD SWITCH
2 R73
16 I/P-D
FUSE 44 10A
1.25O/L
50 I/P-A 18 72 60 I/P-B 55 I/P-A 69 I/P-B
FUSE 72 15A
7 MI01
0.85Y/G
0.85Y/G
HOT WITH BATTERY RELAY ON
See Tail, License
& Mark Lamps(SD928-1)
20 MI01
Trang 24PASSENGER COMPARTMENT FUSE DETAILS
SD120-7 PASSENGER COMPARTMENT FUSE DETAILS (7)
I/P JUNCTION BOX
To FUSE 6620A(SD120-8)
G
C41
WIPER RELAY
(LOW)
86 87
FUSE 70 25A
FUEL HEATER RELAY
86 30
ETC CONTROL MODULE
50 C51
0.75G/O
0.5B 0.75W/B
WIPER MOTOR
5 M37
CLUTCH SWITCH
1 E10
1.25Y/G2.0Y/G
1.25Y/G
21 MC03
WASHER MOTOR
2 C16
22 10
FUSE 33 5A
AIR HEATER SUB RELAY
86
8587
30
VDO TACHOGRAPH
2 M40-1
0.85R/L0.75R/L
0.75R/L0.75R/L0.75R/L
9 MC04
5 CC03
VEHICLE SPEED SENSOR
2 C86
0.5R/L
INSTRUMENT CLUSTER
14 M28-1
FUSE 31 5A
From FUSE 84 5A(SD120-2)
0.85P25
FUSE 67 5A
I/P-A
26
FUSE 68 5A
WIPER RELAY
(HIGH)86
Trang 25PASSENGER COMPARTMENT FUSE DETAILS
SD120-8 PASSENGER COMPARTMENT FUSE DETAILS (8)
I/P JUNCTION BOX
To FUSE 7510A(SD120-9)
H
INSTRUMENT CLUSTER
4 M28-1
0.5R/G
2.0R/G2.0R/G
(HIGH)
86 30
8587
HEAD LAMP RELAY
(LOW)
8630
FUSE 66 20A
FUSE 61 10A
6 M08
8
FUSE 73 15A
11 M34-1
SUB HEATER RH
5 A32
REAR HEATER MODULE RH
1 A39
FRONT HEATER MODULE RH
1
FUSE 38 10A
FUSE 69 15A
17
2.0O48
FUSE 79 15A
2.0L/R 2.0O
164
FUSE 71 15A
15 MA03
12.0R/L
2.0L/R
SUB HEATER RH
5 A31
REAR HEATER MODULE LH
1 A37
FRONT HEATER MODULE LH
1 A36
2.0L/R 2.0O
12.0L/R
2.0L/R
SUB HEATER LH
10 A31
5 AA03
2.0O
2.0O42
FUSE 77 15A
I/P-B
Trang 26PASSENGER COMPARTMENT FUSE DETAILS
SD120-9 PASSENGER COMPARTMENT FUSE DETAILS (9)
I/P JUNCTION BOX
MULTIFUNCTION SWITCH
HORN RELAY
86
8587
2 C88
1.25O/L
NEUTRAL SWITCH
2 C87
2
1.25L/R0.5W/B 0.5W/B
PREHEATER SWITCH
1 C35
LUGGAGE LAMP RH #2
1 C36
0.75Y/L
LUGGAGE LAMP LH #2
1 C31
0.75Y/L
LUGGAGE LAMP LH #1
1 C94
1.25W
25 I/P-C
W/O ClockSpring
With ClockSpring
Trang 27PASSENGER COMPARTMENT FUSE DETAILS
SD120-10 PASSENGER COMPARTMENT FUSE DETAILS (10)
MEMO
Trang 28GROUND DISTRIBUTION EE99C4DD
E
SD130-1 GROUND DISTRIBUTION (1)
DRIVER LAMP SWITCH
1 I22
0.5B
MOOD LAMP SWITCH #2
HEAD LAMP MAIN SWITCH
1 I26
0.5B
FLOOR LAMP SWITCH
1 I27
0.5B
STEP LAMP SWITCH
1 I28
2ROW LINE LAMP SWITCH
1 I24
0.5B
MOOD LAMP SWITCH #1
3
0.5B
4 I23
0.5B1
0.5B
4 I29
0.5B
READING LAMP SWITCH
0.85B
To Ground(G02)(SD130-3)
11 R25
0.5B
0.5B
INSTRUMENT CLUSTER
10 M28-3
0.5B
ACCEL PEDAL SENSOR
Trang 29GROUND DISTRIBUTION
SD130-2 GROUND DISTRIBUTION (2)
0.85B
REAR MARK LAMP LH
1 R31
0.85B0.85B
FRONT MARK LAMP LH
1 R04
1.25B
FRONT MARK LAMP RH
1 R16
I/P JUNCTION BOX
2.0B
ROOM LAMP #6
2 R30
0.85B
ROOM LAMP #3
2 R12
0.85B
ROOM LAMP #2
2 R24
0.85B
ROOM LAMP #4
2 R28
1.25B
DIGITAL CLOCK
From Cool Box(SD130-5)
2 M20
0.85B
SEAT BELT SWITCH
2 M03
FRONT FOG LAMP LH
2 M53
0.85B
12V CONVERTER
6 M07
0.5B0.85B
KNEELING BUZZER
DATA LINK CONNECTOR
7 M09
DIAGNOSIS RESET SWITCH
2 M23
0.5B
INSTRUMENT CLUSTER
16 M28-1
STEP LAMP RELAY
85
HEAD LAMP RELAY (AUX)
8587
FUEL HEATER RELAY
85
Trang 30GROUND DISTRIBUTION
D
SD130-3 GROUND DISTRIBUTION (3)
BATTERY SWITCH
5(With EBS)1(W/O EBS) I12
0.5B
0.5B
CRUISE SWITCH
1 I07
0.5B
HILL HOLDER SWITCH
4 I08
0.5B
OUTSIDE MIRROR SWITCH
5 I15
0.5B
KNEELING SWITCH
0.5B
0.85Br
A/C CONTROL MODULE
2 A61-2
0.85Br0.85Br
0.85BrEBS
EXHAUSTBRAKEFOLDING
DOOR
A/C CONTROL SWITCH
3 M07
0.5Br
FromCruise Switch(SD130-4)
M34-4
(EXHAUSTBRAKE)
0.85B
MULTIFUNCTION SWITCH
13 M34-1
0.85B4
ROOM LAMP SWITCH #3
SeeIlluminations
Trang 318 I13
0.5B/O
AUX BRAKE SWITCH
8 I12
0.5B/O
CRUISE SWITCH
6 I03
0.5B/O
To Ground(G02)(SD130-3)
REAR FOG LAMP SWITCH
8 I07
0.5B/O
HILL HOLDER SWITCH
8 I08
0.5B/O
KNEELING SWITCH
8 I16
0.5B/O
POWER WINDOW SWITCH
1 M08
0.5B/O
INSTRUMENT CLUSTER
6 M28-3
0.5B/O
0.85B/O0.85B/O
LCD SWITCH
MOOD LAMP SWITCH #1
6 I23
0.5B/O
MOOD LAMP SWITCH #2
6 I25
0.5B/O
FRONT FOG LAMP SWITCH
8 I21
0.5B/O
DRIVER LAMP SWITCH
8 I22
0.5B/O
2ROW LINE LAMP SWITCH
8 I24
0.5B/O
HEAD LAMP MAIN SWITCH
8 I26
0.5B/O
FLOOR LAMP SWITCH
8 I27
0.5B/O
STEP LAMP SWITCH
8 I28
0.5B/O
READING LAMP SWITCH
8 I29
0.5B/O
ROOM LAMP SWITCH #1
8 I31
0.5B/O
0.85B/O0.85B/O
0.85B/O0.85B/O
FRONT DOOR SWITCH
8 I35
0.5B/O
ROOM LAMP SWITCH #2
8 I32
0.5B/O
ROOM LAMP SWITCH #3
8 I34
0.5B/O
CENTRAL DOOR LOCK SWITCH
Rheostat
Trang 32GROUND DISTRIBUTION
SD130-5 GROUND DISTRIBUTION (5)
2.0B
OUTSIDE MIRROR MOTOR &
DEFOGGER RH
5 R15
2.0B2.0B
OUTSIDE MIRROR MOTOR &
DEFOGGER LH
5 R03
1.25B
2ROW LINE LAMP RH
COOL BOX
1 R19
1.25B
2ROW LINE LAMP LH
2 R23
0.85B
MOOD LAMP RH
3 R14
0.85B
SWING DOOR CYLINDER MICRO SWITCH
2 R21
1.25B
MOOD LAMP LH
To Ground(G02)(SD130-2)
Trang 334 C42
0.75B
AUTO GREASE MOTOR
0.75B
FRONT TURN SIGNAL LAMP RH
FRONT FOG LAMP RH
6 C02
2.0B
2.0B 2.0B
STOP LAMP SWITCH #1
STOP LAMP SWITCH #2
2 C48
0.75B
JAKE BRAKE SOLENOID #2
JAKE BRAKE SOLENOID #3
JAKE BRAKE SOLENOID #1
1 E20-2
1 E19-2
1.25B
1.25B1.25B
1 E18-2
WHEEL LAMP LH
28 C46
1.25B
REAR PARKING ASSIST CONTROL MODULE
1 C45
0.5B
2
1.25B12
1.25B
13
1.25B
ETC CONTROL MODULE
Trang 342 C63
0.75B
LICENSE LAMP RH
0.75B
FUEL SENDER
2 C19
0.75B
REAR COMBINATION LAMP RH
4 C57
0.75B
0.75B
WATER LEVEL SENSOR
2 C98
0.75B
DUST INDICATOR SENSOR
2 C56
0.75B
REAR FOG LAMP RH
2 C58
0.75B
REAR COMBINATION LAMP LH
4 C67
0.75B
2.0B2.0B
2.0B2.0B
LICENSE LAMP LH
1 C64
KNEELING MAGNETIC VALVE LH
1 C20
0.75B
0.75B 0.75B
LUGGAGE DOOR MAGNETIC VALVE
2 C17
0.75B
BATTERY RELAY
2 C26
0.75B
AUTO GREASE CONTROLLER
6 C28
1.25B
EXHAUST BRAKE MAGNETIC VALVE
3 C50
G05(CHASSIS)
KNEELING MAGNETIC VALVE RH
1 C21
0.75B 0.75B
A/CON RELAY
2 C25
0.75B 0.75B
VEHICLE SPEED SENSOR
3 C86
PARKING BRAKE SWITCH
2 C49
0.75B
0.75B0.75B
0.75B
FRONT AIR PRESSURE SWITCH (LOW )
2 C23
REAR AIR PRESSURE SWITCH (LOW )
2 C24
0.75B
AIR DRYER
1.25B1.25B0.75B
STEP LAMP #1
STEP LAMP #2
0.75B
1.25B1.25B
FRONT SIDE REPEATER LAMP LH
FRONT SIDE REPEATER LAMP RH
2 C15
0.75B
GROUND DISTRIBUTION (7)
JOINT CONNECTOR
4
C66
C66
5321
JOINT CON- NECTOR
2 C69
62
1
2 C18
3 C80
POWER SHIFT MAGNETIC VALVE
1.25B
3 C84
CONCENT
1.25B1.25B
Trang 35GROUND DISTRIBUTION
SD130-8
2.0B1
2.0B
SUB HEATER LH SUB
HEATER RH
4 A31
2.0B1
2.0B
4 A32
LCD SWITCH
2 R06
2 RR14
2.0B10
2.0B
EBS CONTROL MODULE
1 A68
2.0B2.0B
POWER WINDOW SWITCH MOTOR WIPER
2.0B1
1.25B
16 A07-1
W/OPreheater
Trang 36DATA LINK DETAILS ECAC6ABB
MemoryPower
9 10 11
12 13
14 15
16
1 2
3 4
5 6
7
8
L-LineSpeed
Sensor
K-Line
PHOTO 5
C71 DATA LINK CONNECTOR
PHOTO 100
MemoryPower
Ground
9 10 11
12 13
14 15
16
1 2
3 4
5 6
7
8
L-LineK-Line
MC03
8
ABS CONTROL MODULE
C46
41
INTARDER CONTROL MODULE
PHOTO 63
DIGITAL TACHOGRAPH
& DRIVER INFORMATION SYSTEM
MA01
8
PHOTO 63
ETC CONTROL MODULE
C51
39
0.75G/O
PHOTO 71 PHOTO
16
PHOTO 18 PHOTO 18
HOT AT ALL TIMES
I/P JUNCTION BOX
67
0.85W/R
I/P-A
FUSE 89 5A
POWER CONNEC- TOR
0.85W
0.85G/L0.85G/L
0.85G/L
MC03
7
ABS CONTROL MODULE
C46
14
INTARDER CONTROL MODULE
DIGITAL TACHOGRAPH
& DRIVER INFORMATION SYSTEM
CC02
25
0.75G/L
0.75G/L0.5G/L 0.5G/L
0.75G/L
PHOTO 63
PHOTO 63
ETC CONTROL MODULE
C51
380.75G/L
PHOTO 71
1 C66
C66
4
See GroundDistribution(SD130-7) PHOTO 79
PHOTO 68 PHOTO
19
SD200-1 DATA LINK DETAILS (1)
Trang 37DATA LINK DETAILS
0.85Br0.85Br
M42
0.75Br0.75Br
0.5Br
0.75Br 0.75Br
PHOTO 71 PHOTO
8
DIGITAL TACHOGRAPH
& DRIVER INFORMATION SYSTEM
M28-3
13
0.5Br
INSTRUMENT CLUSTER
0.85Br
MA01
12
PHOTO 18
MA02
12
PHOTO 18
PHOTO 63
INTARDER CONTROL MODULE
C46
490.75Br
PHOTO 63
A05(ABS) A27(EBS)
10.75Br
PHOTO 63
PHOTO 18
A28-1
10.75Br
CONTROL MODULE
ETC CONTROL MODULE
CAN PLUG
PHOTO 63
C46
22
0.75W
A05(ABS) A27(EBS)
130.85R/G
From Data Link Connector(SD200-1)
From Data Link Connector(SD200-1)
ABS CONTROL MODULE
SD200-2 DATA LINK DETAILS (2)
A
B
PHOTO 18
Trang 38DATA LINK DETAILS
SD200-3 DATA LINK DETAILS (3)
3493714
151617
42 4143444522
2 1 3
1 2 3 4 5 6
8 9 10 12
13 14 15
8 9 10 11
13 14 15 16
Trang 39DATA LINK DETAILS
SD200-4 DATA LINK DETAILS (4)
MEMO
Trang 40ENGINE CONTROL SYSTEM (ETC) E3EC9A10
See GroundDistribution(SD130-2)
See GroundDistribution(SD130-7)
SD351-1 ENGINE CONTROL SYSTEM (ETC) (1)
I/P JUNCTION BOX
PHOTO 17
0.5Y/L0.85Y/L
42
ENG ECU POWER RELAY
86
30
AIR HEATER SUB RELAY
86
85 87
30
FUSE 84 5A
4 EC01(EURO III)
3 EC02(EURO II)
22
FUSE 33 5A
See PassengerCompartmentFuse Details(SD120-7)
To Air HeaterRelay(SD351-3)
B CHECK
ENGINE MIL.
OverHeat
EngineCheck
Cruise
ExhaustBrake
ENGINE BRAKE
EngineBrake
PreHeating
EXHAUSE BRAKE
MENT CLUSTER
INSTRU-490.75L/G
0.5L/G
116
10
0.5P/B
0.75P/B
4720
43
PHOTO 8
PHOTO 18
PHOTO 18
PHOTO 18
M28-2
SeeAuxiliaryBrakeSystem(SD596-1)
To Fuse 83 5A(SD351-2)
A
0.75Y/B 0.75R/B 0.75Y/R
Brake Switch(Exhaust/Jake)
4333
See AuxiliaryBrake System(SD598-1)(SD598-2)
To ElectronicFan Clutch(SD351-3) C
PHOTO 71
PHOTO 18
PHOTO 68
PHOTO 68 PHOTO 77
0.85P
0.85R/L
25 I/P-A
FUSE 67 5A
3 M29
CLUTCH SWITCH (ZF T/M)
POWER SHIFT MAGNETIC VALVE
4 M29
MC01 PHOTO 7
0.75R/L
0.75R/L
1.25B1.25B