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Tiêu đề Toàn bộ sơ đồ mạch điện đầu kéo universe D6CB
Trường học University of Engineering and Technology
Chuyên ngành Electrical Engineering
Thể loại Tài liệu hướng dẫn
Năm xuất bản 2023
Thành phố Hà Nội
Định dạng
Số trang 357
Dung lượng 30,66 MB

Các công cụ chuyển đổi và chỉnh sửa cho tài liệu này

Nội dung

M R 01 I/P- A Symbol indicating wiring harness Engine wiring harness Number corresponding to main connector Serial Number Number corresponding to sub-connector Serial Number Number corre

Trang 1

INTRODUCTION E1CFB4D2

GI-1 INTRODUCTION (1)

START MOTOR

BATTERY

BATTERY GROUND

BODY GROUND

MOTOR

ENGINE

LEVERMAGNETIC

OVERRUNNINGCLUTCH

PINIONGEARFLYWHEEL

WB

B

PR

N D

L2

TRANSAXLE RANGE SWITCH

ETACM

IGNITION SWITCH

ONSTACCLOCKAM6RR

M11

M11

E27 E27

4

51

START RELAY

E/R RELAY &

FUSE BOX

BURGLAR ALARM RELAY

I/P JUNCTION BOX

4

FUSIBLE LINK(IGN) 30A

1 EE01

LB

PHOTO 05

PHOTO 03 PHOTO 02

W

W

GR

B

B

B/Y

SeeGroundDistribution

Distinguish harness from harness connection connector

3

Picture number for component locations

4 1

Harness classification

7

Connector classification number Connector terminal number

8

5 6

Trang 2

GI-2 INTRODUCTION (2)

Connector

configurations

(components)

Explanation of connector code

2

b : Terminal series number

c : The number of connector terminals

d : Connector distinguishing

e : Connector color abbreviations

KET_090II_04F_W

1

2 3

*

2 3 4

4

5 6 7 8

1

3 4 5 6

Unused pin

Trang 3

GI-3 INTRODUCTION (3)

Pages by system/ Name of Schematic diagram

Each page is consisted of circuits by system This schematic

diagram includes the path of electricity flow, connection condition

for each switch, and the function of other relevant circuits at once.

It is applicable to real service work.

1

Connector configurations (connection between harnesses)

The connector figure of components in the schematic diagram

by system is indicated on the last page of schematic diagram.

It shows the front of the connector on the harness side when not

to the harness connector The terminal number on each connector

can be obtained by following the pattern used in 5 connector view

and numbering order Unused terminals are marked with an asterisk ( ).

When connecting the harness with connector between harnesses,

it shows female and male connectors and indicates them on the

connector configurations group.

To find the components easily, a component locations diagram is

indicated with "PHOTO NO" on the lower portion of the component name.

To make it easy to distinguish connectors, the connector in the

picture is indicated being installed in the vehicle.

Circuits by system depends upon part number and are indicated

on schematic diagram index.

10 9 8 7 6 5 4 321

22

1217

1819

20 16 15141312 11

109876543

21 22

1 2

17 18 19 2016

15

13 141211

or female connectors.

When numbering female and male connectors, refer to the numbering order in the following table.

Some connectors may not follow this method of numbering order.

For individual detailed numbering, refer to the CONNECTOR CONFIGURATIONS.

*

Trang 4

GI-4 INTRODUCTION (4)

WIRE COLOR ABBREVIATIONS

The following abbreviations are used to identify wire colors in the

circuit schematics.

6

A connector identification symbol consists of a wiring harness location classification symbol corresponding to a wiring harness location and number corresponding to the connector

These connector locations can be found in the HARNESS LAYOUTS.

It depends on vehicles, it is necessary to check the harness name symbol

on the harness layouts for detailed symbol.

Black Brown Green Gray Blue Light Green Tan

Orange Pink Red White Yellow Purple Light Blue

the color of

background

the color of stripe

For example:

For example:

For example:

O P R W Y Pp LI

JUNCTION BLOCK IDENTIFICATION

A junction block identification symbol consists of a wiring harness location classification symbol corresponding to a wiring harness location and number corresponding to the connector in the junction block.

M R 01

I/P- A

Symbol indicating wiring harness (Engine wiring harness) Number corresponding to main connector (Serial Number) Number corresponding to sub-connector (Serial Number)

Number corresponding to main connector (Serial Number) Rear wiring harness

Main wiring harness

Abbreviation of the word

"Passenger compartment junction block"

Connector name

Y / B : Black stripe with yellow ground (2 colors)

*

A/Con Harness, ABS, Heater Harness

Chassis, Rear Module, Rear Switch

Box, Pan Clutch, Air Disc Pad

Harness

Engine, Injector, Generator Harness

Switch Panel Harness

Main Harness

Roof, Speaker, A/V Control Harness

Passenger compartment, Chassis Passenger compartment, Chassis, Engine Room

Engine Room Facia Panel Passenger compartment, Crash Pad Roof, Passenger compartment, Crash Pad

Symbol

Trang 5

GI-5 INTRODUCTION (5)

HARNESS LAYOUTS

Harness layouts show the routing of the major wiring harnesses,

the in-line connectors and the splices between the major harnesses

These layouts will make electrical troubleshooting easier.

M32 M22 M21 M23

M25-1,2,3 MM01

SM01 SM02

M36 MM04

M37

M02 M03-1,2 MI04 MI06 MI03 MI05

M20 M11

M16 Z01

G11

M14 MC06

Trang 6

SYMBOLS E0E3BBC9

GI-6 SYMBOLS (1)

S L I C S

C O N N E C T O R

tion

tion

Sec-A solid line means the entire component is shown

Shows the name of each connector

on the component location index for reference

Indicates the number of corresponding terminal

(Only relevant terminal on the corresponding schematic diagram)

The dashed-line means each of two wires connect with same connector(E35)

A broken line indicates onlypart of the component is shown

Meaning Symbol Meaning Symbol Meaning Symbol Meaning

Male connector

10 M05-2

E35

R Y/L

R Y/L 1 3

D I O D E

TR

CBE

F U S E

G E E A C O P O N N

T S M B O L

L A M P

PNPPower supplied at all times

Control battery power at all times

Double filament

Single filament

NameCapacity

HOT IN ON

FUSE 10 10A

DASH FUSE BOX

CBE

S I E D W I R

J O I N C O N E T O R

S O W B O W

P O W E

G06

This means the connector connects directly to the component

This indicates a screw terminal

on the component

This means power is suppliedwith the ignition on position

IdentificationCurrent rating

This means the short barconnects to other fuses

This indicates the connectorconnects to a lead (pigtail),wired directly to the com-ponent

Automatic Transaxle ManualTransaxle

This symbol means the end

of the wire is attached to a metal part of the vehicle

This ground symbol (dot and

3 lines overlapping the ponent) means the housing

com-of the component is attached

to a metal part of the vehicle

The name of the componentappears next to its upper rightcorner

Shows the number of pictures for component location

Splices are numbered and shown as a dot with circle

The exact location and nection of these splices may vary among vehicles

con-Wire choices for options or different models are labeled and shown with a "choice"

bracket like this

Name of Circuit

A wire connects to anothercircuit The wire is shownagain on that circuit whichthe arrow is pointing

Current path is continued on the same page or another page.The arrow shows the direction of current flow

You should look for the "A"

in the marked position

A wavy line means thewire is broken but

is to be continued

Wire insulation is yellowwith a red strip

C O N E T O R

This represents RFI (Radio Frequency Interference) Shielding around a wire

The shielding is always connected to ground

This is a connector showingthe joining wires

These switches move together:

a dashed line shows a mechanical connection between them

F/FOG FUSE 15A

E/R FUSE &

RELAY BOX

HOT AT ALL TIMES

G06

Trang 7

GI-7 SYMBOLS (2)

Sec-tion

tion

S S M B O L

R E L A Y

SolenoidInjector

Normally open contact

Diode interior relay

Resistance interior relay

Symbol Meaning Symbol Meaning

Trang 8

TROUBLESHOOTING INSTRUCTIONS EEB4AAC5

GI-8 TROUBLESHOOTING INSTRUCTIONS (1)

TROUBLESHOOTING INSTRUCTIONS

CAUTION

The following five-step troubleshooting procedure is recommended.

Turn on all the components in the problem circuit to check the accuracy of the

customer's complaints Note the symptoms.

Do not begin disassembly or testing until you have narrowed down the probable

causes.

lamp to check for voltage A test lamp is made up of a 12-volt light bulb with a pair of leads attached After grounding one lead, touch the other lead to various points along the circuit where voltage should be present

When the bulb goes on, there is voltage at the point being tested.

SELF-POWERED TEST LAMP AND OHMMETER

Use a self-powered test lamp or an ohmmeter to check for continuity

The ohmmeter shows how much resistance there is between two points along

a circuit Low resistance means good continuity.

A number of circuits include solid-state modules, such as the Engine Control Module(ECM), used with computer command control injection Voltage in these circuits should be tested only with a 10-megaohm or higher impedance digital multimeter Never use a test lamp on circuits that contain solid state modules Damage to the modules may result VOLTMETER AND TEST LAMP

Make a circuit test to check the diagnosis you made in step 2 Remember that a

logical, simple procedure is the key to efficient troubleshooting Narrow down the

probable causes using the troubleshooting hints and system diagnosis charts

Test for the most likely cause of failure first

Try to make tests at points that are easily accessible.

3 Inspect the circuit/ component with the problem isolated

Once the problem is found, make the necessary repairs.

4 Repair the problem

Repeat the system check to be sure you have repaired the problem If the

problem was a blown fuse, be sure to test all of the circuits on that fuse.

5 Make sure the circuit works

Locate the schematic for the problem circuit Determine how the circuit is

supposed to work by tracing the current paths from the power source through

the system components to ground If you do not understand how the circuit

should work, read the circuit operation text Also check other circuits that share

with the problem circuit The name of circuits that share the same fuse, ground,

or switch, for example, are referred to on each diagram Try to operate any

shared circuits you did not check in step 1 If the shared circuit works, the

shared wiring is okay, and the cause must be within the wiring used only by the

problem circuit

If several circuits fail at the same time, the fuse or ground is a likely cause.

2 Read and analyze the schematic diagram

TEST LAMP

A voltmeter can be used in place of a test lamp While a test lamp shows whether the voltage is present or not, a voltmeter indicates how much voltage

is present.

Trang 9

TROUBLESHOOTING INSTRUCTIONS

GI-9 TROUBLESHOOTING INSTRUCTIONS (2)

Never use a self-powered test lamp on circuits that contain solid state

modules Damage to these modules may result.

An ohmmeter can be used in place of a self-powered test lamp

The ohmmeter shows how much resistance there is between two points along a

circuit Low resistance means good continuity.

Circuits which include any solid-state devices should be tested only with a

10-megaohm or higher impedance digital multimeter When measuring

resistance with a digital multimeter, the battery negative terminal should be

disconnected Otherwise, there may be incorrect readings Diodes and

solid-state devices in a circuit can make an ohmmeter give a false reading

To find out if a component is affecting a measurement, take one reading,

reverse the leads and take a second reading

If different the solid-state device is affecting the measurement.

Use a jumper wire with a fuse to by-pass an open circuit.

A jumper wire is made up of an in-line fuse holder connected to a set of test leads

This tool is available with small clamp connectors providing adaption to most

con-nectors without damage.

CAUTION

Do not use a fuse with a higher rating than the specified fuse that protects the

circuit being tested Do not use this tool in any situation to substitute an input

or output at the solid-state control module, such as ECM, TCM, etc.

CAUTION

JUMPER WIRE WITH FUSE

A short finder is available to locate a short to ground The short finder creates a pulsing magnetic field in the shorted circuit and shows you the location of the short through body trim or sheet metal.

SHORT FINDER

POWERED TEST LAMP

SELF-5A

TROUBLESHOOTING TEST

This test measures voltage in a circuit When testing for voltage at a nector, you do not have to separate the two halves of the connector lnstead, probe the connector from the back(backprobe) Always check both sides of the connector because dirt and corrosion between its contact surfaces can cause electrical problems.

con-A Connect one lead of a test lamp or voltmeter to a ground If you are using

a voltmeter, be sure it is the voltmeter's negative test lead you have nected to ground

con-B Connect the other lead of the test lamp or voltmeter to a selected test point(connector or terminal).

C If the test lamp glows, there is voltage present If you are using a voltmeter, note the voltage reading A loss of more than 1 volt from specification indicates a problem.

1 TESTING FOR VOLTAGE

Trang 10

TROUBLESHOOTING INSTRUCTIONS

GI-10 TROUBLESHOOTING INSTRUCTIONS (3)

A Disconnect the battery negative terminal.

B Connect one lead of a self-powered test lamp or ohmmeter to one end of

the part of the circuit you wish to test If you are using an ohmmeter, hold

the leads together and adjust the ohmmeter to read zero ohms.

C Connect the other lead to the other end.

D If the self-power test lamp glows, there is continuity If you are using an

ohmmeter, low or zero resistance means good continuity.

2 TESTING FOR CONTINUITY

A Disconnect the battery negative terminal.

B Connect one lead of a self-powered test lamp or an ohmmeter to the fuse terminal on the load side.

C Connect the other lead to a ground.

D Beginning near the fuse block move the harness from side to side

Continue this proceedure(about six inches apart) while watching the self-powered test lamp or ohmmeter.

E When the self-powered test lamp glows, or ohmmeter registers, there is a short to a ground in the wiring near that point.

3 TESTING FOR SHORT TO GROUND

HOT AT ALL TIMES

DASH FUSE BOX

OFF

G

4 M11

POWERED TEST LAMP OR OHMMETER

SELF-STOP LAMP SWITCH

SOLENOID

G

SELF-POWERED TEST LAMP OR VOLTMETER

Short to ground

Battery disconnected FUSE BOX

(Fuse removed)

Loaddisconnected

SWITCH

4 M11

1 M11

R

Trang 11

TROUBLESHOOTING INSTRUCTIONS

GI-11 TROUBLESHOOTING INSTRUCTIONS (4)

A Remove the blown fuse Leave the battery connected.

B Connect the short finder across the fuse terminals.

C Close all switches in series in the circuit that is being testing.

D Turn on the short circuit locator It sends pulses of current to the short

This creates a pulsing magnetic field around the wiring between the fuse

box and the short.

E Beginning at the fuse box, slowly move the short finder along the circuit

wiring The meter will show current pulses through sheet metal and body

trim As long as the meter is between the fuse and the short, the needle

will move with each current pulse Once the meter is moved past the point

of the short, the needle will stop moving Check around this area to locate

the cause of the short circuit.

4 TESTING FOR A SHORT WITH A SHORT FINDER

Pulsingmagneticfield

Trang 12

FUSE & RELAY INFORMATION EAE5B327

SD100-1 FUSE & RELAY INFORMATION (1)

I/P JUNCTION BOX

FRONT DOOR SOLENOID RELAY

NOT USEDROOM LAMP RELAY #3TAIL LAMP RELAYHEAD LAMP RELAY(AUX)SPARE

AIR HEATER SUB RELAYSPARE

WIPER RELAY(HIGH)WIPER RELAY(LOW)DEFOGGER RELAYSPARE

FUEL HEATER RELAYMOOD LAMP RELAY #2MOOD LAMP RELAY #1ENG ECU POWER RELAYHEAD LAMP RELAY(LOW)HEAD LAMP RELAY(HIGH)FOG LAMP RELAYHORN RELAY

RLY 1RLY 2RLY 3RLY 4RLY 5RLY 6RLY 9RLY 10RLY 11RLY 12RLY 13RLY 14RLY 15RLY 16RLY 17RLY 18RLY 19RLY 20RLY 21RLY 22RLY 23RLY 24RLY 25RLY 26RLY 27RLY 28

PCBPCBPCBPCBPCBPCBPCBPLUGPCBPCBPCBPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPLUGPCBPCBPCBPCB

5A 20A

10A

5A 5A 10A 10A 15A 10A 15A 10A 10A 25A 15A 15A 15A 25A 15A 5A 5A 20A 5A 20A 5A 10A 10A

10A 15A 15A 10A 30A 5A 15A 5A 10A 20A 15A 10A 5A 5A 15A 10A 10A 5A 5A 5A 5A 5A 10A 10A

20A

SPARE

SPARE

AIR HEATERSUBRELAY

SPARE

GERRELAY

DEFOG-FUELHEATERRELAY

MOODLAMPRELAY

#2

MOODLAMPRELAY

#1

ENGECUPOWERRELAY

WIPERRELAY(LOW)

WIPERRELAY(HIGH)

10A 30A 5A 5A 5A 5A 15A 10A 10A 10A 5A 30A 10A 10A 5A 10A 15A 5A 15A 15A 10A 5A 5A

30A 10A

30A

25A 25A

10A FS86

FS87

FS88 FS89 5A

Trang 13

FUSE & RELAY INFORMATION

SD100-2 FUSE & RELAY INFORMATION (2)

CIRCUIT

FUSE 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

44

45 46 47

(A) 10A 10A 15A 5A 5A 5A 5A - 10A 20A 10A 10A 5A 5A 5A - 5A

10A

10A 15A 5A

Cirucuit Protected Auto Grease Controller & Motor Regulator

Tail Lamp Relay Parking Brake Relay Stop Lamp Relay RH Stop Lamp Relay LH Air Heater Relay, Heater Sub Relay Not Used

Flasher Unit ABS/EBS Control Module Head Lamp & Tail Lmap LH Head Lamp & Tail Lamp RH ABS/EBS Control Module, Hill Holder Switch Digital Tachograph & Driver Information System High Speed Warning Buzzer, Central Door Lock Switch Not Used

Outside Mirror Switch Audio, LCD Switch, License Lamp LH, Rear Combination, Lamp LH, Head Lamp & Tail Lamp LH, Digital Tachograph

& Driver Information System, VDO Tachograph, A/CON Control Switch, Rheostat, A/CON Control Module, Wheel Lamp LH,

Wheel Lamp RH, License Lamp RH, Rear Combination RH, Head & Tail Lamp RH

Defogger Relay Step Lamp Switch , Driver Lamp Switch

-5A

20A

10A

10A

5A

-5A

10A

15A

15A

Rear Parking Assist Warning Buzzer Instrument Cluster(MICOM)

Engine Stop Lamp Switch Not Used

Air Dryer Battery Switch Preheater Control Module Concent, Engine Room Lamp Switch Not Used

Intarder Control Module Not Used

Audio Safety Switch 12V Converter Not Used

TV Power Relay Not Used Reading Lamp Relay Room Lamp Relay #3 Digital Clock

Spare Room Lamp Relay #2 Ignition Switch ETACM Intarder Control Module

USE THE DESIGNATED FUSE ONLY

Trang 14

FUSE & RELAY INFORMATION

FUSE 70 71 72 73 74 75 76 77 78 79 80 81 82 83

84 85 86 87 88

(A) 25A 15A 15A 15A 25A 10A 10A 15A 10A 15A 10A 10A 5A 5A

5A - - - 10A

Cirucuit Protected Fuel Heater Relay

Sub Heater LH, Front Heater Module LH Fog Lamp Relay, Rear Fog Lamp Switch Power Window Switch

Spare Horn Relay Preheater Switch Rear Heater Module LH, Sub Heater LH Spare

Rear Heater Module RH, Sub Heater RH Spare

Neutral Switch, Back-up Lamp Switch Luggage Lamp

Clutch Switch, Multifunction Switch, Cruise Switch Electronic Fan Clutch, Instrument Cluster(Indicator), Fuel Heater Relay, Air Heater Sub Relay

Not Used Not Used Not Used Audio A/CON Control Module, Digital Tachograph & Driver Information System, VDO Tachograph, Data Link Connector, Digital Clock, ETACM, Instrument Cluster(MICOM)

Cool Box Mood Lamp Relay #2 Power Transistor Driver, Blower Motor 2Row Line Lamp Switch

Room Lamp Switch #1 Mood Lamp Relay #1 Floor Lamp Switch Not Used

A/CON Control Module Spare

ENG ECU Power Relay Foliding Door Key Switch, Swing Door Key Switch Head Lamp & Tail Lamp RH,

Instrument Cluster(High Head Lamp IND.) Head Lamp & Tail Lamp RH

Not Used Washer Motor, Wiper Relay, Wiper Motor ETACM

Head Lamp Relay Clutch Switch (ZF T/M) Vehicle Speed Sensor, Instrument Cluster(Indicator), VDO Tachograph

Sub Heater RH, Front Heater Module RH

SD100-3 FUSE & RELAY INFORMATION (3)

CIRCUIT

USE THE DESIGNATED FUSE ONLY (A)

Trang 15

FUSE & RELAY INFORMATION

SD100-4 FUSE & RELAY INFORMATION (4)

BATTERY FUSIBLE LINK BOX

USE THE DESIGNATED FUSES ONLY.

FUSIBLE LINK

Circuit Protected Description (A)

AIR CON START CHASSIS BODY PERMANENT

A/CON RELAY START RELAY FUSE 29 ~ 33, 64 ~ 77, 79, 81, 82 FUSE 15, 17, 19 ~ 21, 23, 24, 46 ~ 55, 57 FUSE 7~ 9, 11, 35, 36, 59, 60, 88, 89

125A 100A 125A 125A 70A

Trang 16

POWER DISTRIBUTION EF448588

SD110-1 POWER DISTRIBUTION (1)

12

I/P JUNCTION BOX BATTERY

+

-BATTERY

START MOTOR

START RELAY

START FUSIBLE LINK 100A

AIR CON FUSIBLE LINK 125A

PERMANENT FUSIBLE LINK 70A

30R8.0B/W

8.0B/W

CC05

FUSE 29 15A

A

To BodyFusible Link125A(SD110-2)

FUSE 30 5A

FUSE 31 5A

FUSE 32 5A

FUSE 33 5A

FUSE 64 20A

FUSE 65 5A

FUSE 66 20A

FUSE 67 5A

FUSE 68 5A

FUSE 69 15A

FUSE 70 25A

FUSE 71 15A

FUSE 72 15A

FUSE 73 15A

FUSE 75 10A

FUSE 76 10A

FUSE 77 15A

FUSE 79 15A

FUSE 81 10A

FUSE 82 5A

C26

1 E21 GENERATOR

1 E22-1

AIR HEATER RELAY

CHASSIS FUSIBLE LINK 125A

30W

60R

A/CON RELAY

FUSE 8 20A

FUSE 9 10A

FUSE 11 10A

FUSE 35 10A

FUSE 36 20A

FUSE 59 15A

FUSE 60 10A

See Passenger Compartment Fuse Details(SD120-2)(SD120-3)

FUSE 88 10A

POWER CONNECTOR FUSE

89 5A

Trang 17

POWER DISTRIBUTION

SD110-2 POWER DISTRIBUTION (2)

BATTERY FUSIBLE LINK BOX

I/P JUNCTION BOX

FUSE 15 10A

A

FUSE 17 15A

FUSE 19 15A

FUSE 20 10A

FUSE 21 5A

FUSE 23 10A

FUSE 46 15A

FUSE 47 5A

FUSE 48 5A

FUSE 49 10A

FUSE 50 15A

FUSE 51 20A

FUSE 52 10A

FUSE 53 5A

FUSE 54 15A

FUSE 55 5A

FUSE 57 10A

FUSE 24 30A

FUSE 6 10A

FUSE 13 5A

FUSE 1 5A

FUSE 2 5A

FUSE 3 5A

FUSE 4 5A

FUSE 25 5A

FUSE 26 10A

FUSE 27 10A

FUSE 28 10A

FUSE 39 5A

FUSE 40 5A

FUSE 41 5A

FUSE 43 5A

BODY FUSIBLE LINK 125A

3.0W

5.0W

3.0R/O2.0R

2

6IG1

FUSE 14 5A

Trang 18

PASSENGER COMPARTMENT FUSE DETAILS E7B9FF8F

SD120-1 PASSENGER COMPARTMENT FUSE DETAILS (1)

I/P JUNC- TION BOX

0.5G/L 0.5G/L

5 M10

REAR PARKING ASSIST WARNING BUZZER

59

FUSE 3 5A

0.5R

3 M28-3

INSTRUMENT CLUSTER

11

FUSE 4 5A

0.75L

1 C91

ENGINE STOP LAMP SWITCH

17

FUSE 6 10A

2 C80

AIR DRYER

I/P-A

63

FUSE 25 5A

0.5O/L

1 M47-3

30

FUSE 26 10A

1.25R/G

31

INTARDER CONTROL MODULE

0.75R/G

451.25R/G

53 C46

31

FUSE 27 10A

0.75O

2 C28

AUTO GREASE CONTROLLER

1.25O

3 C27

AUTO GREASE MOTOR

I/P-C

FUSE 28 10A

13 A07-1

ABS CONTROL MODULE

ETACM

5 A28-1

EBS CONTROL MODULE

5 19

FUSE 40 5A

DIGITAL TACHOGRAPH

& DRIVER INFORMATION SYSTEM

0.85W

5 I36

CENTRAL DOOR LOCK SWITCH

0.85W

0.85W

1 M13

HIGH SPEED WARNING BUZZER

0.85W

12 MI04 21 MI01

10

FUSE 43 5A

6 I15

OUTSIDE MIRROR SWITCH

0.85R/B

0.85R/BNot

Used

ABS EBS

Trang 19

PASSENGER COMPARTMENT FUSE DETAILS

SD120-2 PASSENGER COMPARTMENT FUSE DETAILS (2)

I/P JUNCTION BOX

HOT AT ALL TIMES

FUSE 83 5A

44

FUSE 35 10A

1 M09

FLASHER UNIT

54

INTARDER CONTROL MODULE

1.25L/G

1.25L/G

65

FUSE 36 20A

73

FUSE 8 20A

(W/O ZF T/M)

0.85R/L

18 M34-1

TION SWITCH

MULTIFUNC-0.85R/L

7(With EBS)

5(W/O EBS) I12

AUX BRAKE SWITCH

0.85R/L

6 M34-4

TION SWITCH

MULTIFUNC-0.85R/L0.85R/L

5 C44

STOP SIGNAL RELAY

0.75R/L

4 MC03

26

1.25Y/L0.85Y/L

1

ELECTRONIC FAN CLUTCH

0.85Y/L

1.25Y/L1.25Y/L

CONCENT

ENGINE ROOM LAMP SWITCH

13

FUSE 9 10A

1.25Y/R

1.25Y/R1.25Y/R

2 C93

0.75Y/R1.25Y/R

2 C90

Jake /Intarder Exhaust

ENG ECU POWER RELAY

86

30

To FUSE 60 10A(SD120-3)

A

FUSE 84 5A

12

EBS CONTROL MODULE

Trang 20

PASSENGER COMPARTMENT FUSE DETAILS

SD120-3 PASSENGER COMPARTMENT FUSE DETAILS (3)

I/P JUNCTION BOX

HOT WITH BATTERY RELAY ON

10

FUSE 60 10A

1.25L/O

1.25L/O

1 R36

SWING DOOR KEY

2.0O

2.0O

1.25O2.0O

67

9 M25

DATA LINK CONNECTOR

0.85W/R

0.85W/R0.85W/R 0.5W/R

I/P-A

4 R11

DIGITAL CLOCK

DIGITAL TACHOGRAPH &

DRIVER INFORMATION SYSTEM

VDO TACHOGRAPH

1.25L/O

56

FUSE 15 10A

2 M48

12V CONVERTER

1.25R/O

FUSE 17 15A

TV POWER RELAY

86

8587

C

FUSE 89 5A

1

FUSE 88 10A

21 CC02

Trang 21

PASSENGER COMPARTMENT FUSE DETAILS

SD120-4 PASSENGER COMPARTMENT FUSE DETAILS (4)

I/P JUNCTION BOX

READING LAMP RELAY

86 30

ROOM LAMP SWITCH #3

0.85R/O

1 R27

14 1

FUSE 20 10A

ROOM LAMP RELAY

#3

86

8587

30

I/P-A

1.25Y/G5.0W/R

7

ROOM LAMP #2

1 R28

28 54

FUSE 23 10A

ROOM LAMP RELAY

#2

86

8587

1

FUSE 24 30A

& DEFOGGER LH

1.25Gr/O

4 R03

OUTSIDE MIRROR DEFOGGER SWITCH

7 I13

15 24

FUSE 46 15A

DEFOGGER RELAY

86

8587

30

I/P-A

See Power Distribution(SD110-2)

Trang 22

PASSENGER COMPARTMENT FUSE DETAILS

SD120-5 PASSENGER COMPARTMENT FUSE DETAILS (5)

I/P JUNCTION BOX

From Hot With

A/CON POWER CUT RELAY

86 30

5

FUSE 47 5A

1 MI03

DRIVER LAMP SWITCH

5 I28

9

FUSE 49 10A

0.5R

2 A71

MOOD LAMP SWITCH #2

1.25G/W

2 R09

24 14

FUSE 50 15A

MOOD LAMP RELAY

#2

86

8587

30

MOOD LAMP SWITCH #1

1.25G/R

1 R09

46 38

FUSE 54 15A

MOOD LAMP RELAY

#1

86

8587

30

OPTION 2 OPTION 1

25

FUSE 52 10A

8 MI03

2ROW LINE LAMP SWITCH

A/CON CONTROL MODULE

3 MI04

5 MA04

ROOM LAMP SWITCH #1

16 MI03

FLOOR LAMP SWITCH

BLOWER MOTOR

Trang 23

PASSENGER COMPARTMENT FUSE DETAILS

SD120-6 PASSENGER COMPARTMENT FUSE DETAILS (6)

I/P JUNCTION BOX

To FUSE 31 5A(SD120-7)

F

To Option 1(SD120-5)

12 MI03

HEAD LAMP MAIN SWITCH

FOG LAMP RELAY

86 30

130.5G/B0.5G/B 0.5G/B

0.75G/B

FUSE 30 5A

PARKING BRAKE RELAY

DIODE 10

86

8587

7 C51

I/P-B

0.75L/R

0.75L/R0.75L/R

2 C65

FRONT MARK LAMP LH

2 R04

0.85L/R 0.85L/R

FRONT MARK LAMP RH

2 R16

REAR MARK LAMP RH

2 R32

0.85L/R 0.85L/R0.85L/R

REAR MARK LAMP LH

2 R31

DIGITAL CLOCK

1 R11

0.85L/R

0.75L/R

REAR BINATION LAMP RH

REAR FOG LAMP SWITCH

5 I07

0.5R/G

ENGINE WARNING BUZZER

1 M30

KNEELING SWITCH

2 M28-1

PARKING BRAKE SWITCH

1 C49

LCD SWITCH

2 R73

16 I/P-D

FUSE 44 10A

1.25O/L

50 I/P-A 18 72 60 I/P-B 55 I/P-A 69 I/P-B

FUSE 72 15A

7 MI01

0.85Y/G

0.85Y/G

HOT WITH BATTERY RELAY ON

See Tail, License

& Mark Lamps(SD928-1)

20 MI01

Trang 24

PASSENGER COMPARTMENT FUSE DETAILS

SD120-7 PASSENGER COMPARTMENT FUSE DETAILS (7)

I/P JUNCTION BOX

To FUSE 6620A(SD120-8)

G

C41

WIPER RELAY

(LOW)

86 87

FUSE 70 25A

FUEL HEATER RELAY

86 30

ETC CONTROL MODULE

50 C51

0.75G/O

0.5B 0.75W/B

WIPER MOTOR

5 M37

CLUTCH SWITCH

1 E10

1.25Y/G2.0Y/G

1.25Y/G

21 MC03

WASHER MOTOR

2 C16

22 10

FUSE 33 5A

AIR HEATER SUB RELAY

86

8587

30

VDO TACHOGRAPH

2 M40-1

0.85R/L0.75R/L

0.75R/L0.75R/L0.75R/L

9 MC04

5 CC03

VEHICLE SPEED SENSOR

2 C86

0.5R/L

INSTRUMENT CLUSTER

14 M28-1

FUSE 31 5A

From FUSE 84 5A(SD120-2)

0.85P25

FUSE 67 5A

I/P-A

26

FUSE 68 5A

WIPER RELAY

(HIGH)86

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PASSENGER COMPARTMENT FUSE DETAILS

SD120-8 PASSENGER COMPARTMENT FUSE DETAILS (8)

I/P JUNCTION BOX

To FUSE 7510A(SD120-9)

H

INSTRUMENT CLUSTER

4 M28-1

0.5R/G

2.0R/G2.0R/G

(HIGH)

86 30

8587

HEAD LAMP RELAY

(LOW)

8630

FUSE 66 20A

FUSE 61 10A

6 M08

8

FUSE 73 15A

11 M34-1

SUB HEATER RH

5 A32

REAR HEATER MODULE RH

1 A39

FRONT HEATER MODULE RH

1

FUSE 38 10A

FUSE 69 15A

17

2.0O48

FUSE 79 15A

2.0L/R 2.0O

164

FUSE 71 15A

15 MA03

12.0R/L

2.0L/R

SUB HEATER RH

5 A31

REAR HEATER MODULE LH

1 A37

FRONT HEATER MODULE LH

1 A36

2.0L/R 2.0O

12.0L/R

2.0L/R

SUB HEATER LH

10 A31

5 AA03

2.0O

2.0O42

FUSE 77 15A

I/P-B

Trang 26

PASSENGER COMPARTMENT FUSE DETAILS

SD120-9 PASSENGER COMPARTMENT FUSE DETAILS (9)

I/P JUNCTION BOX

MULTIFUNCTION SWITCH

HORN RELAY

86

8587

2 C88

1.25O/L

NEUTRAL SWITCH

2 C87

2

1.25L/R0.5W/B 0.5W/B

PREHEATER SWITCH

1 C35

LUGGAGE LAMP RH #2

1 C36

0.75Y/L

LUGGAGE LAMP LH #2

1 C31

0.75Y/L

LUGGAGE LAMP LH #1

1 C94

1.25W

25 I/P-C

W/O ClockSpring

With ClockSpring

Trang 27

PASSENGER COMPARTMENT FUSE DETAILS

SD120-10 PASSENGER COMPARTMENT FUSE DETAILS (10)

MEMO

Trang 28

GROUND DISTRIBUTION EE99C4DD

E

SD130-1 GROUND DISTRIBUTION (1)

DRIVER LAMP SWITCH

1 I22

0.5B

MOOD LAMP SWITCH #2

HEAD LAMP MAIN SWITCH

1 I26

0.5B

FLOOR LAMP SWITCH

1 I27

0.5B

STEP LAMP SWITCH

1 I28

2ROW LINE LAMP SWITCH

1 I24

0.5B

MOOD LAMP SWITCH #1

3

0.5B

4 I23

0.5B1

0.5B

4 I29

0.5B

READING LAMP SWITCH

0.85B

To Ground(G02)(SD130-3)

11 R25

0.5B

0.5B

INSTRUMENT CLUSTER

10 M28-3

0.5B

ACCEL PEDAL SENSOR

Trang 29

GROUND DISTRIBUTION

SD130-2 GROUND DISTRIBUTION (2)

0.85B

REAR MARK LAMP LH

1 R31

0.85B0.85B

FRONT MARK LAMP LH

1 R04

1.25B

FRONT MARK LAMP RH

1 R16

I/P JUNCTION BOX

2.0B

ROOM LAMP #6

2 R30

0.85B

ROOM LAMP #3

2 R12

0.85B

ROOM LAMP #2

2 R24

0.85B

ROOM LAMP #4

2 R28

1.25B

DIGITAL CLOCK

From Cool Box(SD130-5)

2 M20

0.85B

SEAT BELT SWITCH

2 M03

FRONT FOG LAMP LH

2 M53

0.85B

12V CONVERTER

6 M07

0.5B0.85B

KNEELING BUZZER

DATA LINK CONNECTOR

7 M09

DIAGNOSIS RESET SWITCH

2 M23

0.5B

INSTRUMENT CLUSTER

16 M28-1

STEP LAMP RELAY

85

HEAD LAMP RELAY (AUX)

8587

FUEL HEATER RELAY

85

Trang 30

GROUND DISTRIBUTION

D

SD130-3 GROUND DISTRIBUTION (3)

BATTERY SWITCH

5(With EBS)1(W/O EBS) I12

0.5B

0.5B

CRUISE SWITCH

1 I07

0.5B

HILL HOLDER SWITCH

4 I08

0.5B

OUTSIDE MIRROR SWITCH

5 I15

0.5B

KNEELING SWITCH

0.5B

0.85Br

A/C CONTROL MODULE

2 A61-2

0.85Br0.85Br

0.85BrEBS

EXHAUSTBRAKEFOLDING

DOOR

A/C CONTROL SWITCH

3 M07

0.5Br

FromCruise Switch(SD130-4)

M34-4

(EXHAUSTBRAKE)

0.85B

MULTIFUNCTION SWITCH

13 M34-1

0.85B4

ROOM LAMP SWITCH #3

SeeIlluminations

Trang 31

8 I13

0.5B/O

AUX BRAKE SWITCH

8 I12

0.5B/O

CRUISE SWITCH

6 I03

0.5B/O

To Ground(G02)(SD130-3)

REAR FOG LAMP SWITCH

8 I07

0.5B/O

HILL HOLDER SWITCH

8 I08

0.5B/O

KNEELING SWITCH

8 I16

0.5B/O

POWER WINDOW SWITCH

1 M08

0.5B/O

INSTRUMENT CLUSTER

6 M28-3

0.5B/O

0.85B/O0.85B/O

LCD SWITCH

MOOD LAMP SWITCH #1

6 I23

0.5B/O

MOOD LAMP SWITCH #2

6 I25

0.5B/O

FRONT FOG LAMP SWITCH

8 I21

0.5B/O

DRIVER LAMP SWITCH

8 I22

0.5B/O

2ROW LINE LAMP SWITCH

8 I24

0.5B/O

HEAD LAMP MAIN SWITCH

8 I26

0.5B/O

FLOOR LAMP SWITCH

8 I27

0.5B/O

STEP LAMP SWITCH

8 I28

0.5B/O

READING LAMP SWITCH

8 I29

0.5B/O

ROOM LAMP SWITCH #1

8 I31

0.5B/O

0.85B/O0.85B/O

0.85B/O0.85B/O

FRONT DOOR SWITCH

8 I35

0.5B/O

ROOM LAMP SWITCH #2

8 I32

0.5B/O

ROOM LAMP SWITCH #3

8 I34

0.5B/O

CENTRAL DOOR LOCK SWITCH

Rheostat

Trang 32

GROUND DISTRIBUTION

SD130-5 GROUND DISTRIBUTION (5)

2.0B

OUTSIDE MIRROR MOTOR &

DEFOGGER RH

5 R15

2.0B2.0B

OUTSIDE MIRROR MOTOR &

DEFOGGER LH

5 R03

1.25B

2ROW LINE LAMP RH

COOL BOX

1 R19

1.25B

2ROW LINE LAMP LH

2 R23

0.85B

MOOD LAMP RH

3 R14

0.85B

SWING DOOR CYLINDER MICRO SWITCH

2 R21

1.25B

MOOD LAMP LH

To Ground(G02)(SD130-2)

Trang 33

4 C42

0.75B

AUTO GREASE MOTOR

0.75B

FRONT TURN SIGNAL LAMP RH

FRONT FOG LAMP RH

6 C02

2.0B

2.0B 2.0B

STOP LAMP SWITCH #1

STOP LAMP SWITCH #2

2 C48

0.75B

JAKE BRAKE SOLENOID #2

JAKE BRAKE SOLENOID #3

JAKE BRAKE SOLENOID #1

1 E20-2

1 E19-2

1.25B

1.25B1.25B

1 E18-2

WHEEL LAMP LH

28 C46

1.25B

REAR PARKING ASSIST CONTROL MODULE

1 C45

0.5B

2

1.25B12

1.25B

13

1.25B

ETC CONTROL MODULE

Trang 34

2 C63

0.75B

LICENSE LAMP RH

0.75B

FUEL SENDER

2 C19

0.75B

REAR COMBINATION LAMP RH

4 C57

0.75B

0.75B

WATER LEVEL SENSOR

2 C98

0.75B

DUST INDICATOR SENSOR

2 C56

0.75B

REAR FOG LAMP RH

2 C58

0.75B

REAR COMBINATION LAMP LH

4 C67

0.75B

2.0B2.0B

2.0B2.0B

LICENSE LAMP LH

1 C64

KNEELING MAGNETIC VALVE LH

1 C20

0.75B

0.75B 0.75B

LUGGAGE DOOR MAGNETIC VALVE

2 C17

0.75B

BATTERY RELAY

2 C26

0.75B

AUTO GREASE CONTROLLER

6 C28

1.25B

EXHAUST BRAKE MAGNETIC VALVE

3 C50

G05(CHASSIS)

KNEELING MAGNETIC VALVE RH

1 C21

0.75B 0.75B

A/CON RELAY

2 C25

0.75B 0.75B

VEHICLE SPEED SENSOR

3 C86

PARKING BRAKE SWITCH

2 C49

0.75B

0.75B0.75B

0.75B

FRONT AIR PRESSURE SWITCH (LOW )

2 C23

REAR AIR PRESSURE SWITCH (LOW )

2 C24

0.75B

AIR DRYER

1.25B1.25B0.75B

STEP LAMP #1

STEP LAMP #2

0.75B

1.25B1.25B

FRONT SIDE REPEATER LAMP LH

FRONT SIDE REPEATER LAMP RH

2 C15

0.75B

GROUND DISTRIBUTION (7)

JOINT CONNECTOR

4

C66

C66

5321

JOINT CON- NECTOR

2 C69

62

1

2 C18

3 C80

POWER SHIFT MAGNETIC VALVE

1.25B

3 C84

CONCENT

1.25B1.25B

Trang 35

GROUND DISTRIBUTION

SD130-8

2.0B1

2.0B

SUB HEATER LH SUB

HEATER RH

4 A31

2.0B1

2.0B

4 A32

LCD SWITCH

2 R06

2 RR14

2.0B10

2.0B

EBS CONTROL MODULE

1 A68

2.0B2.0B

POWER WINDOW SWITCH MOTOR WIPER

2.0B1

1.25B

16 A07-1

W/OPreheater

Trang 36

DATA LINK DETAILS ECAC6ABB

MemoryPower

9 10 11

12 13

14 15

16

1 2

3 4

5 6

7

8

L-LineSpeed

Sensor

K-Line

PHOTO 5

C71 DATA LINK CONNECTOR

PHOTO 100

MemoryPower

Ground

9 10 11

12 13

14 15

16

1 2

3 4

5 6

7

8

L-LineK-Line

MC03

8

ABS CONTROL MODULE

C46

41

INTARDER CONTROL MODULE

PHOTO 63

DIGITAL TACHOGRAPH

& DRIVER INFORMATION SYSTEM

MA01

8

PHOTO 63

ETC CONTROL MODULE

C51

39

0.75G/O

PHOTO 71 PHOTO

16

PHOTO 18 PHOTO 18

HOT AT ALL TIMES

I/P JUNCTION BOX

67

0.85W/R

I/P-A

FUSE 89 5A

POWER CONNEC- TOR

0.85W

0.85G/L0.85G/L

0.85G/L

MC03

7

ABS CONTROL MODULE

C46

14

INTARDER CONTROL MODULE

DIGITAL TACHOGRAPH

& DRIVER INFORMATION SYSTEM

CC02

25

0.75G/L

0.75G/L0.5G/L 0.5G/L

0.75G/L

PHOTO 63

PHOTO 63

ETC CONTROL MODULE

C51

380.75G/L

PHOTO 71

1 C66

C66

4

See GroundDistribution(SD130-7) PHOTO 79

PHOTO 68 PHOTO

19

SD200-1 DATA LINK DETAILS (1)

Trang 37

DATA LINK DETAILS

0.85Br0.85Br

M42

0.75Br0.75Br

0.5Br

0.75Br 0.75Br

PHOTO 71 PHOTO

8

DIGITAL TACHOGRAPH

& DRIVER INFORMATION SYSTEM

M28-3

13

0.5Br

INSTRUMENT CLUSTER

0.85Br

MA01

12

PHOTO 18

MA02

12

PHOTO 18

PHOTO 63

INTARDER CONTROL MODULE

C46

490.75Br

PHOTO 63

A05(ABS) A27(EBS)

10.75Br

PHOTO 63

PHOTO 18

A28-1

10.75Br

CONTROL MODULE

ETC CONTROL MODULE

CAN PLUG

PHOTO 63

C46

22

0.75W

A05(ABS) A27(EBS)

130.85R/G

From Data Link Connector(SD200-1)

From Data Link Connector(SD200-1)

ABS CONTROL MODULE

SD200-2 DATA LINK DETAILS (2)

A

B

PHOTO 18

Trang 38

DATA LINK DETAILS

SD200-3 DATA LINK DETAILS (3)

3493714

151617

42 4143444522

2 1 3

1 2 3 4 5 6

8 9 10 12

13 14 15

8 9 10 11

13 14 15 16

Trang 39

DATA LINK DETAILS

SD200-4 DATA LINK DETAILS (4)

MEMO

Trang 40

ENGINE CONTROL SYSTEM (ETC) E3EC9A10

See GroundDistribution(SD130-2)

See GroundDistribution(SD130-7)

SD351-1 ENGINE CONTROL SYSTEM (ETC) (1)

I/P JUNCTION BOX

PHOTO 17

0.5Y/L0.85Y/L

42

ENG ECU POWER RELAY

86

30

AIR HEATER SUB RELAY

86

85 87

30

FUSE 84 5A

4 EC01(EURO III)

3 EC02(EURO II)

22

FUSE 33 5A

See PassengerCompartmentFuse Details(SD120-7)

To Air HeaterRelay(SD351-3)

B CHECK

ENGINE MIL.

OverHeat

EngineCheck

Cruise

ExhaustBrake

ENGINE BRAKE

EngineBrake

PreHeating

EXHAUSE BRAKE

MENT CLUSTER

INSTRU-490.75L/G

0.5L/G

116

10

0.5P/B

0.75P/B

4720

43

PHOTO 8

PHOTO 18

PHOTO 18

PHOTO 18

M28-2

SeeAuxiliaryBrakeSystem(SD596-1)

To Fuse 83 5A(SD351-2)

A

0.75Y/B 0.75R/B 0.75Y/R

Brake Switch(Exhaust/Jake)

4333

See AuxiliaryBrake System(SD598-1)(SD598-2)

To ElectronicFan Clutch(SD351-3) C

PHOTO 71

PHOTO 18

PHOTO 68

PHOTO 68 PHOTO 77

0.85P

0.85R/L

25 I/P-A

FUSE 67 5A

3 M29

CLUTCH SWITCH (ZF T/M)

POWER SHIFT MAGNETIC VALVE

4 M29

MC01 PHOTO 7

0.75R/L

0.75R/L

1.25B1.25B

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