Shop manual máy khoan hầm Boomer H282 - P1

Shop manual máy khoan hầm Boomer H282 (Phần 3) Phần an toàn sư dụng máy, bảo dưỡng máy

PM No 9852 1470 01a

2005-09

Boomer 281/282 with carrier DC15 Maintenance schedules

Special attention must be paid

to information alongside

this symbol.

Only use genuine Atlas Copco parts.

1250 0071 04

© Copyright 2005, Atlas Copco Rock Drills AB, Sweden

Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks, model denominations, part numbers and drawings.

Safety

Reference 5

Maintenance schedules

1 Introduction 11

Interval 11

Division 11

Percussion hours 11

Diesel engine hours 11

Lubricant 11

Tightening torques 11

2 Percussion hours 12

Measures every 10 percussion hours 12

Feeder 12

10-hour interval 12

Boom 14

10-hour interval 14

Hydraulic systems 15

10-hour interval 15

Compressor 16

10-hour interval 16

Water system 16

10-hour interval 16

Reeling units 17

10-hour interval 17

Measures every 50 percussion hours 19

Feeder 19

50-hour interval 19

Boom 21

50-hour interval 21

Hydraulic systems 22

50-hour interval 22

Reeling units 23

50-hour interval 23

Actions every 250 percussion hours 25

Feeder 25

250-hour interval 25

Boom 27

250-hour interval 27

Reeling units 28

250-hour interval 28

Measures every 500 percussion hours 30

Compressor 30

500 hours 30

Reeling units 31

500-hour interval 31

Actions every 1000 percussion hours 32

Hydraulic systems 32

1000-hour interval 32

Reeling units 33

Every 1000 hours 33

Annual inspection 34

Fire fighting system, option 34

3 Diesel engine hours 35

Action every 10th diesel engine hour 35

Signs 35

10-hour interval 35

Emergency stops 35

10-hour interval 35

Fire extinguishers 36

10-hour interval 36

Diesel engine 37

10-hour interval 37

Brake system 38

10-hour interval 38

Reeling units 39

10-hour interval 39

Exhaust filtering 40

10-hour interval 40

Fire fighting system, option 41

10-hour interval 41

Measures every 50 diesel engine hours 42

Diesel engine 42

50-hour interval 42

Transmission 44

50-hour interval 44

Reeling units 45

50-hour interval 45

Fire fighting system, option 46

50-hour interval 46

Measures every 100 diesel engine hours 47

Diesel engine 47

100-hour interval 47

Measures every 250 diesel engine hours 48

Transmission 48

250-hour interval 48

Brake system 49

250-hour interval 49

Reeling units 50

250-hour interval 50

Measures every 500 diesel engine hours 51

Diesel engine 51

500-hour interval 51

Transmission 52

500-hour interval 52

Brake system 53

500-hour interval 53

Reeling units 54

500-hour interval 54

Measures every 1000 diesel engine hours 55

Diesel engine 55

1000-hour interval 55

Transmission 56

1000-hour interval 56

Brake system 57

1000-hour interval 57

Reeling units 58

1000-hour interval 58

Measures every 2000 diesel engine hours 59

Diesel engine 59

2000-hour interval 59

Transmission 60

2000-hour interval 60

Reeling units 61

2000-hour interval 61

Percussion hours can be read on the hour counter in the electric cabinet.

For information on rock drill maintenance intervals, see separate documentation for the rock drill in question

Diesel engine hours

Diesel engine hours apply to components that are primarily in operation when the rig

is moved, e.g diesel engine, transmission and brake system

Diesel engine hours can be read on the control panel from the hour counter

Lubricant

For information on recommended lubricants, see maintenance instructions cants, coolants and propellants

Lubri-Tightening torques

Tightening torques for most screw unions are specified in the Atlas Copco standard,

see maintenance instructions General For other screw unions where special ing torques apply, the torque is specified in the maintenance instructions for the com-ponent in question

127

710

10

6

66

BMH, BMHS

66

BMHE

1250 0065 07

1111

Figure: Check points, feeder BMHT 2000

Table: Action, feeder

Check point Control object Action

Sliding surfaces Lubricate (if water lubrication is not satisfactory

when drilling).

Hoses Check for leaks and damage.

156

6

10

104

313

6

127

1250 0065 06

6

1111

10-hour interval

Figure: Check points, boom BUT 28 G

Table: Action, boom

Check point Control object Action

Entire boom Check and rectify any damage and leaks

1250 0142 14

2, 14

3

Hydraulic systems

10-hour interval

Figure: Check points, hydraulic system

Table: Action, hydraulic system

Check point Control object Action

1 Hydraulic oil reservoir Check oil level in oil level glass.

2 Return oil filter Check for blockage, see operator panel.

3 Breather filter Check for clogging, replace if necessary

- Hydraulic hoses Check for leaks.

- Lubricant container Checking oil level

10-hour interval

Figure: Compressor LE22, LE55, LE75

Table: Action, compressor

Water system

10-hour interval

Figure: Check points, water system

Table: Action, water system

Check point Control object Action

SG Compressor Check oil level Top up as necessary.

Check point Control object Action

5 Water strainer Clean the strainer See maintenance instructions

Water system: Cleaning the water strainer

AF

SG

1250 0146 09

4 3

2 1 5

1250 0137 14

6

Figure: Check points, reeling unit RAC614

1 Collector

2 Gears

A Sight glass, lubricating oil

B Filler orifice, lubricating oil

C Drain orifice, lubricating oil

Table: Action, reeling units

Check point Control object Action

- Collector In order to avoid short circuits in the cable reeling

unit collector caused by oxide, the reeling unit should be rotated at least once per shift.

B

C

1

127

710

10

6

66

BMH, BMHS

66

BMHE

1250 0065 07

1111

Figure: Check points, feeder BMHT 2000

Table: Action, feeder

Check point Control object Action

3 Haul rope pulleys Lubricate

4 Water-hose drum Lubricate

Complete feeder Clean.

6 Bolted joints Check tightness.

7 Haul and return rope Check wear and tension.

8 Drill steel bushings Check wear.

10 Slide pieces Check play and wear.

11 Slide rails Check wear and other damage.

156

6

10

104

313

6

127

1250 0065 06

6

1111

Boom

50-hour interval

Figure: Check points, boom BUT 28 G

Table: Action, boom

Check point Control object Steps to take

1 Front and rear cylinders Lubricate

2 Boom telescope cylinder Lubricate

3 Feed extension cylinder Lubricate

4 Feed lookout cylinder Lubricate

5 Boom link Lubricate

6 Cylinder link Lubricate

7 Telescope bearing Lubricate Operate telescope while lubricating.

8 Attachment shaft Lubricate

9 Rotation unit Lubricate

Hoses, cylinders, valves, valve blocks

Check and rectify any damage and leaks.

Grease nipples Inspect and repair damage Replace damaged

nipples.

Hydraulic pressure Check the pressure setup.

Threaded joints Check tightness, see maintenance instructions

1250 0142 14

2, 14

3

Hydraulic systems

50-hour interval

Figure: Check points, hydraulic system

Table: Action, hydraulic system

Check point Control object Action

D Hydraulic oil reservoir Drain condensation.

D

Figure: Check points, reeling unit RAC 614

1 Collector

2 Gears

A Sight glass, lubricating oil

B Filler orifice, lubricating oil

C Drain orifice, lubricating oil

Table: Action, reeling units

Check point Control object Action

- Collector Clean Check tighten fasteners see maintenance

instructions Reeling units: Collector

B

C

1

127

710

10

6

66

BMH, BMHS

66

BMHE

1250 0065 07

1111

Figure: Check points, feeder BMHT 2000

Table: Action, feeder

Check point Control object Action

13 Haul rope pulley bearings Check wear.

14 Water-hose drum bearings Check wear.

15 Hydraulic cylinder Check for leaks

Limit switches Check function and for leaks

156

6

10

104

313

6

127

1250 0065 06

6

1111

Boom

250-hour interval

Figure: Check points, boom BUT 28 G

Table: Action, boom

Check point Control object Action

14 Bearing points Inspect for damage and leaks.

1250 0142 14

2, 14

3

Figure: Check points, reeling unit RAC 614

1 Collector

2 Gears

A Sight glass, lubricating oil

B Filler orifice, lubricating oil

C Drain orifice, lubricating oil

Table: Action, reeling units

Check point Control object Action

2 Gears Check oil level See maintenance instructions

Reeling units: Reeling unit gear

2 Gears Adjusting the reeling unit slip clutch See

maintenance instructions Reeling units: Adjusting the reeling unit slip clutch

3 Drive chain Check the tension See maintenance instructions

Reeling units: Adjusting reeling unit drive chain

B

C

1

Measures every 500 percussion hours

Compressor

500 hours

Figure: Compressor LE22, LE55, LE75

Table: Action, compressor

Check point Control object Action

AF Compressor Check air filter See maintenance instructions Air

system: Air filter

AF

SG

1250 0146 09

Reeling units

500-hour interval

Figure: Check points, reeling unit RAC 611

Figure: Check points, reeling unit RAC 614

B

C

1

Table: Action, reeling unit

Actions every 1000 percussion hours

Hydraulic systems

1000-hour interval

Figure: Check points, hydraulic system

Table: Action, hydraulic system

Check point Control object Action

- Collector Check fasteners and cleanliness See

maintenance instructions Reeling units: Collector

Check point Control object Action

2 Return oil filter Change return oil filter.

Figure: Check points, reeling unit RAC 614

1 Collector

2 Gears

A Sight glass, lubricating oil

B Filler orifice, lubricating oil

C Drain orifice, lubricating oil

Table: Action, reeling units

Annual inspection

Fire fighting system, option

It is important that the fire fighting system is checked at least once a year by an authorised service workshop They will perform a maintenance service on the system

at the same time as its operation is tested For information on suitable service shops, please contact your local Atlas Copco representative

work-Check point Control object Action

2 Gears Change oil See maintenance instructions Reeling

B

C

1

3 Diesel engine hours

Action every 10th diesel engine hour

Signs

10-hour interval

Figure: Examples of signs

Table: Measures, signs

Emergency stops

10-hour interval

Figure: Emergency stops

Check point Control object Action

- Rig signs Make sure all signs are in place and fully legible

Clean all signs as necessary With regard to sign locations and part numbers, see applicable spare parts catalogue

1250 0098 91

1250 0102 10

Table: Measures, emergency stops

Fire extinguishers

10-hour interval

Figure: Fire extinguishers

Table: Action, fire extinguisher

Check point Control object Action

- Emergency stops Check the function of all the emergency stops on

the rig Locations of emergency stops, see safety Emergency stop

Check point Control object Action

- Fire extinguishers Make sure the indicator is in the green zone.

- Fire extinguishers Check that none of the seals are broken and that

service has been carried out within the prescribed time.

- Fire extinguishers Check that the fire extinguisher and its holder are

Diesel engine

10-hour interval

Figure: Check points, Deutz 912W diesel engine

Table: Action, diesel engine

Check point Control object Action

4 Oil level Check oil level See maintenance instructions

Engine: Checking oil level

A Air filter Check cleanness See maintenance instructions

Engine: Air system

3

4

7

B1

1250 0088 46

D2

Table: Action, brake system

Check point Control object Action

- Foot brake Check the foot brakes at low speed before starting

Reeling units

10-hour interval

Figure: Check points, reeling unit RAC 611

Figure: Check points, reeling unit RAC 614

Table: Action, reeling units

Check point Control object Action

Hose connections Check for leaks.

A

Exhaust filtering

10-hour interval

Figure: Check points, scrubber

Table: Action, scrubber

Check point Control object Action

Scrubber Fill with water See maintenance instructions

Exhaust filtering: Filling water in the scrubber

Fire fighting system, option

10-hour interval

Figure: Check points, fire fighting system

Table: Action, fire fighting system

Check point Control object Action

1 Nozzles Check that nozzles are clean and the protective

caps are fitted and tight.

2 Hose system Make sure all couplings are tight (2.1) Make sure

all hoses are intact and that all hose attachments are securely bolted or welded.

Measures every 50 diesel engine hours

Diesel engine

50-hour interval

Figure: Check points, Deutz 912W diesel engine

4 Powder container Make sure service has been carried out within the

prescribed time (4.1) and that the holder is not damaged (4.2) Corrosion must not be present (4.3).

5 Check of pneumatic check-fire

system, option

Check connections for leaks (5.1) and that the lamp

is on (5.2) Inspect also electric lines for damage (5.3) and make sure the pressure gauge is not showing red (5.4).

6 Detector valve, option Make sure there are no signs of cuts (6.1) or

chafing (6.3) Make also sure that nylon clamps are tight (6.2) and there are no leaking connections.

Check point Control object Action

3

4

7

B1

1250 0088 46

D2

Table: Action, diesel engine

Check point Control object Action

Oil leak Check for oil leaks.

7 Engine oil Change engine oil See maintenance instructions

Engine: Changing oil

3 Oil filter Change oil filter See maintenance instructions

Engine: Changing oil filter

1 Fuel filter Change fuel filter See maintenance instructions

Engine: Changing fuel filter

Valve clearance Check valve clearance and adjust as necessary

(See Deutz manual) Engine suspension Check that all bolts are tightened to the correct

torque and retighten if necessary.

B All belts Make sure belts are not slack See maintenance

instructions Engine: Belts

2 Preliminary fuel filter Clean the filter.

Glow plugs Check and clean as necessary.

Tightening torques Check that all bolts are tightened to the correct

torque See maintenance instructions General: Tightening torques

50-hour interval

Figure: Check points, transmission

Table: Action, transmission

Check point Control object Action

A Tyres, front axle Check air pressure (10 bar), adjust if necessary.

A Tyres, rear axle Check air pressure (10 bar), adjust if necessary.

2 Transmission Check oil level See Maintenance instructions,

Transmission: Hydraulic gearbox

B

C D

Reeling units

50-hour interval

Figure: Check points, reeling unit RAC 611

Figure: Check points, reeling unit RAC 614

Table: Action, reeling units

Check point Control object Action

B

C

1

Fire fighting system, option

50-hour interval

Figure: Check points, fire fighting system

Table: Action, fire fighting system

Bearings Lubricate (four grease nipples).

Check point Control object Action

A Trigger Check that actuator lock pins are in place.

Check point Control object Action

Measures every 100 diesel engine hours

Diesel engine

100-hour interval

Figure: Check points, Deutz 912W diesel engine

Table: Action, diesel engine

Check point Control object Action

D Battery connections Clean and grease the terminals.

3

4

7

B1

1250 0088 46

D2

Measures every 250 diesel engine hours

Transmission

250-hour interval

Figure: Check points, transmission

Table: Action, transmission

Check point Control object Action

B Final drive Check oil level Top up as necessary See

maintenance instructions Transmission: Wheel axles

C Hub gear Check oil level Top up as necessary See

maintenance instructions Transmission: Wheel axles

D Wheel nuts Check tightening torque (570 Nm)

Central lubrication Check hoses and nipples Fill with grease See

maintenance instructions Transmission: Lubricating the chassis

B

C D