Heinrich Dräger receives his patent from the postman in the presence of his familyThe History of Ventilation Technology 13... The Control Principle of the Original PulmotorTo switch betw
Trang 1It began with the Pulmotor
One Hundred Years of Artificial Ventilation
Ernst Bahns
Dräger Technology for Life®
Trang 5It began with the Pulmotor –
One Hundred Years of Artificial Ventilation
Ernst Bahns
Trang 6Table of Contents
Constant Progress in Intensive Care Ventilation: From the Spiromat to the EV-A 40
Trang 7Respiration and Ventilation Technique: The Fundamental Difference 58
Simple and Open for Spontaneous Respiration: Pressure Controlled BIPAP 66
Optimum Pressure and Open for Spontaneous Respiration: Constant-Volume AutoFlow® 68
Trends in the Development of the Ventilation Process: Conclusion 82
Tendencies in the Development of the Ventilation Process: The Future 84
Trang 8One Hundred Years of History
For Dräger, the history of ventilation is more than a soberchronological list – the history of ventilation is closely linkedwith the history of the Dräger family
The history of ventilation for the Dräger company starts withthe Pulmotor, for which my great-great-grandfather, HeinrichDräger, received the patent in the year 1907 In his memoirs
he describes how on a journey abroad he collected ideas forresuscitating people poisoned by gas and put these intopractice in the shape of the Pulmotor It was my great-grandfather, Bernhard Dräger, who helped prepare hisfather’s invention for serial production and developed theconcept of the Pulmotor controlled by airway pressure
My forefathers must have been committed to ventilation heartand soul, not simply confining themselves to managing thecompany They participated actively themselves in thedevelopment process I, too, have inherited this enthusiasmfor ventilation from my ancestors; I am a trained engineerand from 1999 to 2002 managed the worldwide businesssector for intensive care ventilation Today’s ventilators arecontrolled electronically by microprocessors
Trang 9Preface 9
However, the objective of this brochure is not simply to tell
the history of ventilation, but we also want to contribute to
the discussion about the future of ventilation We want to
describe ventilation to you in such a way that not only medical
and technical experts will benefit, but everyone with an
interest in the subject can gain an insight and be able to
participate in the discussion about future trends in
ventilation
Having set ourselves the objective of bringing ventilation
closer to people who do not deal with it on a daily basis,
we have to explain some basics which others with a
grounding in the matter will already know For simplicity’s
sake, this booklet deals exclusively with ventilation within
the Dräger company
Stefan Dräger
Trang 10Three professionals dedicated to ventilation
The history of ventilation is primarily the history of the people
at Dräger who were involved in it For many, ventilation wasjust about the sum of their life’s work To represent all thosewho contributed with creativity, industry and enthusiasm tomake ventilation at Dräger what it is today we have chosen
three colleagues from the Production, Marketing/Sales andDevelopment/Construction divisions Added together, their
years of dedication represent almost a century in the Drägerfamily concern
Trang 11Hugo Hofmeister, born 1939, worked for more than
26 years as a fitter at Dräger He remembers the ventilators Spiromat, UV-1 and UV-2 both from
assembling the components and from end production
He was one of the so-called self-testers in the production team for the Evita ventilator who carried out the quality tests on the assembled devices.
11
Hans-Jürgen Klempau, born 1948, worked for 37 years in Sales and Marketing for emergency ventilation He started his career at Dräger selling the Pulmotor and organized the very first market launch for an Oxylog ventilator During his 10 years as head of the Emergency Medicine business division he was responsible for worldwide marketing of the Oxylog ventilators.
Dr Dieter Weismann, born 1942, started at Dräger as Project Manager for the development of the EV-A intensive care ventilator, the start of a career lasting
29 years As Head of Development he had a decisive impact on the first two generations of the Evita ventilator His contribution to innovation in the field of ventilation is proved by a dozen patents, primarily in the field of intensive care ventilation.
Trang 12“Zero Hour” in Machine Ventilation –
The “Original Pulmotor”
Machine ventilation uses mechanical aids and oxygen to support insufficientspontaneous respiration A ventilator ventilates the lungs with a ventilation pattern,
a defined period of pressure and volume, thereby creating machine-supportedbreathing Ventilators must be equipped with a control method and generally useoxygen for ventilation
Hence two skills were required to develop ventilators The designers had to knowabout control principles and they had to be familiar with pressure gases Bothprerequisites were fulfilled at the beginning of the last century in the still veryyoung company of “Heinrich & Bernhard Dräger” and the development of aventilator was a top priority in the truest sense of the word
In his publication “The Development of the Pulmotor” (7) company founderHeinrich Dräger documented his ideas about developing a ventilator He described
a new technology for “blowing fresh air or oxygen into the lungs” His Pulmotor
created positive and negative airwaypressure alternatively and was powered
by oxygen under pressure In 1907Heinrich Dräger was awarded thepatent for developing his “originalPulmotor”
The original Pulmotor (1907) Protype of the
first Pulmotor that Heinrich Dräger patented
Trang 13Heinrich Dräger receives his patent from the postman in the presence of his family
The History of Ventilation Technology 13
Trang 14The Control Principle of the Original Pulmotor
To switch between inhalation and exhalation, Heinrich Dräger used a mechanism
in his original Pulmotor that he was very familiar with from his work as a skilledwatchmaker The ventilation pattern was controlled with a modified movementwith a cam disc
It is remarkable that Heinrich Drägerchoose this control principle of the
“Original Pulmotor” He selected atechnical principle which would replacenature as closely as possible By settingthe objective of imitating nature forartificial respiration, he was way ahead
of his time
For Heinrich Dräger, the physiologicalfunction that needed to be replaced was the regular movement of the lungswith a constant time pattern Therefore he selected a technical principle for hisventilator, guaranteeing a constant length of inhalation and exhalation duringartificial ventilation In modern terms, ventilation was time controlled
The rest of the world, as well as those who continued to develop the Pulmotorfurther, followed another principle Ventilation patterns were controlled by atechnical principle which switched between inhalation and exhalation when acertain ventilation pressure was reached These systems are pressure controlled.Pressure-controlled ventilation devices became more robust, more reliable andprecise - in short - technically improved Pressure-controlled ventilation devices seenfrom today’s point of view are technically optimized They followed a path which atthe time was more readily achievable technically
Bernhard and Heinrich Dräger
Trang 15Heinrich Dräger
The History of Ventilation Technology 15
Here Heinrich Dräger was - ahead of his time Modern ventilators are not pressurecontrolled but are mostly time controlled However, we do not know whetherHeinrich Dräger knew then that his principle was closer to human physiology thanothers The fact remains that his Pulmotor, patented in 1907, signposted the waywith its timing control
Trang 16Subsequent Development of the Pulmotor
by Bernhard Dräger
The “Proto-Pulmotor” was certainly a ground-breaking concept but it remained onthe level of a test model that was unsuited for practical use It had two faults whichHeinrich Dräger recognized and documented during development (7) Firstly hisconstruction caused considerable re-inhalation of exhaled gas Secondary thebreathing pattern could not be adapted to the patient due to the inflexible control ofthe movement Heinrich Dräger left it to his son Bernhard and engineer HansSchröder to find a remedy for these defects (8)
Bernhard Dräger solved the problem ofre-inhalation of exhaled gas by
redesigning the breathing connectingapparatus In the “original Pulmotor”the patient was connected to theventilator only by a tube This tubeworked to a certain extent as anextension of the windpipe since theinhalation and exhalation air was onlyseparated inside the ventilator
Bernhard Dräger replaced the connecting
apparatus of the “original Pulmotor” with a tube
system consisting of of an inhalation tube and
exhalation tube By alterating the valve control, the
patient’s inhaled and exhaled air could be
separated thereby greatly reducing the exhaled
carbon dioxide contamination of the inspiratory
air
Bernhard Dräger (1904)
Heinrich and Bernhard Dräger
Trang 17Bernhard Dräger in the test workshop
The History of Ventilation Technology 17
Trang 18From Prototype to the Production Line –
A New Control Principle
Another great challenge in developing the original Pulmotor was the disadvantage
of the rigid control system which could not be adapted to the patients’ lungfunction Dangerous ventilation pressures could arise, which are caused when the patient’s lungs are deteriorated Here the engineer Hans Schröder designed aconstruction using a control principle which would be used for several generations
of ventilators The newly designed control mechanism could be switched
automatically from inhalation to exhalation depending on the pressure in theairways A detailed description of the functional principle can be found on thefollowing double page
The answer to the question whichventilator was actually the first depends
on your point of view If you define aventilator as a machine which providesmechanically-supported breathing with a defined time pattern and offersthe possibility of ventilation usingoxygen, then Heinrich Dräger patented Pulmotor was probably the first in 1907
However, if you add the criteria of readiness for
production and proven success in clinical use,
then the development of the Pulmotor by Bernhart
Dräger and Hans Schröder should be considered as
the “first ventilator” From this point of view the
pressure-controlled Pulmotor was almost certainly
the first ventilator worldwide in the history of
Trang 19Serial production of the Pulmotor
The History of Ventilation Technology 19
Trang 20The Pulmotor Principle (1)
The Pulmotor was described in rough detail on the previous pages Now followsmore detailed description of the structure and function The technical innovations
of the Pulmotor are the “pressure and suction nozzle” to create the ventilationpressure and the control mechanism for switching between the inhalation andexhalation phases
The energy needed formachine-supportedventilation came from thecompressed gas cylinder ofthe Pulmotor, oxygen beingnot simply medicine for thepatient but also the source ofenergy for the ventilator The oxygen was mixed withambient air and fed via a
“suction nozzle” into a tubesystem The construction
of the nozzle can be seen in Heinrich Dräger’s diagram (7) When the compressedgas was fed in, gas flow was created in the tube system and positive pressure builds
up in front of the nozzle and negative pressure after the nozzle This type ofconstruction is called an injector
A valve system connected the patient during the inhalation phase to the positivepressure section in the tube system and in the exhalation phase with the negativepressure section The approximate airway pressures of the original Pulmotor laybetween +20 mbar in the inhalation phase and -20 mbar in the exhalation phase(7) The valve system for the original Pulmotor was a four-way cock which wasactivated by a movement as described above
Heinrich Dräger’s sketches of the original
Pulmotor perational principle (7).
Left: Inspiration, right: expiration
Trang 21Schematic diagram of the pressure-controlled Pulmotor
The History of Ventilation Technology 21
Trang 22The Pulmotor Principle (2)
In its subsequent development, the injector principle of the original Pulmotor wasretained by Hans Schröder However, the four-way cock and the movement werereplaced by a new control mechanism (See the details of the construction in thediagram on the next page)
The control mechanism consists of an inflatableleather bag which is connected to the tube system.This bag expands under positive pressure andactivates a control mechanism The controlmechanism in turn activates a valve system whichcauses a change to the gas flow in the respirationsystem In the “ON” position the patient isconnected to the positive pressure system andseparated from the negative pressure system Inthe “OFF” position the patient is separated fromthe positive pressure system and connected to thenegative pressure system
The valve system is still constructed such that the tube system is opened to ambientair during the exhalation phase so gas can flow out freely A so-called brakingbellows provides mechanical damping when switching between the respirationphases
Pulmotor with wall bracket
Trang 23Pulmotor on tripod with additional device to add carbon dioxide to breathing air
for use in the operating theater
The History of Ventilation Technology 23
Trang 24The Pulmotor Dispute (1)
Only five years after the start of production in 1908, 3,000 Pulmotors were in use –
an enormous number at that time (22) Ten years later, the number of Pulmotorshad doubled to almost 6,000 (12) and after 38 years the number was estimated atmore than 12,000 (16) The resuscitations performed with the Pulmotor weredocumented with meticulous exactitude by Drägerwerk and published with greatpride in the Dräger magazines (15)
There was a very obvious interest behind thispublicity activity by Dräger They wanted to prove tothe public that resuscitation via machine-supportedrespiration was superior to a manual method They defended themselves against criticism of theprinciple of high pressure respiration used in thePulmotor, a criticism which was levied by clinicalusers in the 1920s and came to a climax in the so-called “Pulmotor dispute” (13,14,16)
A Pulmotor, at the time, worked with a ventilation pressure of 20 mm H2O in theinhalation phase and a negative pressure of -25 mm H2O in the exhalation phase
To stimulate the respiratory center an admixture of CO2was used This meant that,with the exception of the ventilation pressure in the inhalation phase, ventilation atthe time differed considerably from methods today and the criticism of the clinic is
at least understandable from today’s point of view But the interesting thing is that
the dispute concentrated mainly on the supposedlydangerous effects of the ventilation pressure onheart and lungs – the much more questionablenegative pressures or the CO2admixture, as weknow today, attracted very little interest
Excerpt from the title page of
the first edition of the Pulmotor
News from 1929
Excerpt from the title page of a
Dräger brochure in 1917
Trang 25Use of the Pulmotor at a bathing accident – contemporary drawing from 1913
The History of Ventilation Technology 25
Trang 26The Pulmotor Dispute (2)
In 1922, the Department of Health as the then regulatory agency took the decision,based on the available knowledge, that there were no objections on health grounds
to the application of positive pressure ventilation However, it commissionedscientific investigations into the objections raised As we know, these investigationsinto the subject of “Damage to the organism from ventilators” have not come to aconclusion even today – so the “Pulmotor Dispute” is actually still relevant and thejury is still out
But the Pulmotor dispute isinteresting not only from thehistorical point of view.Another factor adds to theinterest, namely, the tacticaland strategic behavior ofDräger in the Pulmotordispute
In the Dräger magazines of the period (12,13,14), we can read about the effortsDräger undertook to dispel doubts about the efficacy of the Pulmotor and to counterconjectures about possible hazards These efforts went far beyond simple commercialinterests The company wished to prove that they were doing the right thing
Pulmotor used to save lives
Trang 27So it was not just an issue of a product image, but rather a question of the company’sgood name This was defended against all parties; customers, associations,
regulatory agencies, and where appropriate, factual criticism was used as theimpetus to technical development
This strategy was more than “merchandising” as it was called at the time, today wewould call it marketing
Workers’ Samaritan Federation from Schlitigheim (Alsace) after a Dräger gas
protection course (1930)
The History of Ventilation Technology 27
Trang 28Further Development of the Pulmotor –
The Pulmotor Canister
The Pulmotor principle with the switching mechanism using a bag, changedfundamentally in 1955 (11) Instead of controlling the breathing pattern via thedouble inflatable bag mechanism, a more manageable, smaller mechanism wasintroduced which was called the “Pulmotor canister” because of its casing
The switching mechanism in the Pulmotorcanister was so small that it could be taken out ofthe basic unit and attached close to the patient’sbody The two corrugated tubes, which were noteasy to handle and often became permeable overtime, were now superfluous The patient wasattached to the new Pulmotor via a 1.5 meter longpressure tube which improved mobility
considerably when using the new machine The spatial separation of Pulmotor canister and thebasic device meant the Pulmotor could be used inmany more applications and allowed for flexible use
of accessories For example, instead of the oxygeninsufflation unit a further Pulmotor canister could be attached to the basic apparatusand, when necessary, two patients could be ventilated using one basic apparatus.The ventilation pressures of the new Pulmotor
were +15 mbar for inhalation and -10 mbar for
exhalation compared to the values of the former
models The enrichment in the inspiratory gas,
which was available optionally in the previous
models as a supposed simulation of the patient’s
own breathing was no longer provided for
the new Pulmotor Instead, it was replaced by
a pneumatically-driven suction device
Backpack Pulmotor PT 1
Case Pulmotor PK2
Trang 29Schematic diagram of the switching mechanism of the Pulmotor canister:
inspiration phase and expiration phase
The History of Ventilation Technology 29
Apart from the standard case version, which was introduced as the PK2 model, thesatchel version PT1 was also introduced The latter weighed only 13 kg, slightlymore than half the weight of the earlier cased version of the Pulmotor The PK 60and PT60 or PT61 models were enhanced models where a modified Pulmotor caseprovided pure oxygen ventilation without an intake of ambient air and for the firsttime made ventilation in a toxic atmosphere possible
Trang 30The Pulmotor in Clinical Applications
For several decades the Pulmotor was an independent product series Its main area
of application was emergency resuscitation In addition, the Pulmotor principle wasused in various ventilation devices, mostly under another name
As early as 1910 the Pulmotor principle was used in the
“Dräger Ventilator type MOA” fitted with a switchingmechanism using a control bag and a simple airway gashumidifier In 1913 the Lung Gymnastic Apparatus Type MSAfollowed, fitted with a pedal to switch between the inspiratoryphases A mobile version of the Pulmotor was available asearly as the 1920s
The remarkable clinical version of the Pulmotor was thePoliomat which was fitted with the newly developed Pulmotorcanister as early as 1953 In contrast to the Pulmotors, whichwere developed for short-term use, the inspiratory pressure
in the Poliomat was not set in the factory but could bedetermined by the operator In addition, inspiratory frequencyand volume could be adjusted via control valves Both theinspiratory pressure and the ventilated volume could be readfrom the instruments The Poliometer was fitted with a inspiratory pressure meterand a volumeter
For conditioning the airway gas, Dräger used a
technique which was already used successfully for
mine rescues Nickel filter packages were used to
humidify the inspiratory gas The humidity in the
exhalation air condensed in the filters and this
condensate was used to humidify the inspiratory
gas in the inhalation phase
Lung Gymnastic
Apparatus Type MSA
for use in the
operating theater
(1913)
Operation of air moistener with nickel sieve
Trang 31Portable Pulmotor on tripod with device for adding carbon dioxide (1928)
The History of Ventilation Technology 31
With the adjustment options for the inspiratory parameters, the measuring devicesand the inspiratory gas conditioning, the Poliomat was fitted with the most
important features of later intensive care ventilators However, the Poliomat with its Pulmotor principle faced competition from other types of apparatus in themarket to cover the enormous demand for ventilators after the Second World War
Trang 32A New Way –
Alternating Pressure Ventilation with the Iron Lung
The great demand for ventilators for clinical applications was caused primarily bythe enormous increase in patients needing ventilation following the polio epidemics.The period shortly after the Second World War in particular saw a rise in thedemand for ventilators which could ventilate patients over longer periods of timeand in some cases were needed for lifelong use Various devices for this applicationwere developed which technically and operationally differed more or less from thePulmotor
One of these devices was a large, rigidcontainer into which the patient wasplaced Such an apparatus was calledsomewhat erroneously an “iron lung”.However, the term “iron chest” wouldhave been more accurate because therigid container acted as a secondthorax A flexible diaphragm ensuredcontinuous alternating pressure andventilated the lung like an artificialdiaphragm
With the iron lung the survival rate
increased markedly in cases of
respiratory paralysis following polio
A disadvantage was the amount of space
needed and the more difficult patient
care
Chest respirator (1956)
Iron lung installed in an ambulance (1954)
Trang 33Iron lung model E 52 with electric drive (1952)
The History of Ventilation Technology 33
A further development of the iron lung was the thoracic ventilator where
alternating pressure was applied to the thorax only Dyspnea in newborn babies
is also treated in a negative pressure chamber that works on the same principle
as the iron lung
Trang 34Creativity and Improvisation in the Post-War Period
The conditions in which the first iron lungs were designed and manufactured atDräger after the Second World War were initially very difficult Using exceptionallysimple resources and a great deal of improvisation, development was resumed atthe end of the war (6) A torpedo tube was adapted to function as a pressurecontainer for the prototype of the first iron lung The bellows of a forge was used for the ventilation mechanism and the motor came from a fishing boat
The pioneers of the post-war period who pieced together the first iron lungs themselves found a partner
in Dräger With decades of experience in developing rescue devices for mining and divingapplications, these engineers brought the concepts of alternatingpressure ventilation to the productionline
The first iron lungs mass-produced
by Dräger had a flexible diaphragm that could create respiratory pressures
of +25 mbar to -25 mbar These modelswere driven by water, with the E52model being the first to be electricallydriven
Iron lung with water drive (1950)
The first prototype of Iron Lung
Trang 35Serial production of the iron lung at Dräger’s factory
The History of Ventilation Technology 35
Iron lungs were in use for a short time only because a new thrust brought about a
“renaissance” in positive pressure ventilation at the expense of alternating pressureventilators But this time the impetus did not come from the technical field butfrom clinical applications
Trang 36The Beginning of Intensive Care Ventilation –
Assistors
In the 1950s, a new perception in clinical investigation brought about a newattitude in ventilation therapy Faulty treatment and complications were frequentlycaused because medical staff had to rely more on subjective clinical impressionswhen assessing ventilation rather than exact measuring parameters (5)
Without knowing the exact respiratory volumes administered, the set volumes couldinjure patients Either patients suffered from inspiratory gas insufficiency or theywere exposed to high stress by unnecessary intensive care ventilation
New findings, in particular fromScandinavia, led to positive pressureventilation with its superior ventilationcontrol becoming important once more Two lines of thought werefollowed: Firstly the volume ofinspiratory gas was monitored inpressure regulated ventilation
Secondly a constant preset breathvolume was applied
For these new application areas, Dräger developed ventilation apparatus both forpressure regulated and contstant-volume regulated ventilators which existed side
by side for a time In the field of pressure-regulated ventilation, the Assistor seriesdeveloped further the successful principle of the Pulmotor (10)
A common characteristic of the Assistors, apart from pressure regulation, was thepossibility to assist spontaneous respiration, i.e., the patients could initiate
mechanical breaths with their own attempts at spontaneous breathing In additionthe volume could be monitored in all assistors and aerosols administered via anintegrated atomizer connection
The Assistor 640 basic device made spontaneous respiration possible which wasintensified with machine support The later models offered controlled respirationwhere the number of machine-assisted breaths could be set
Assistor Model 642 (1966)
Trang 371960 1965 1970
Assistor 744
Assistor 644
Assistor 642
Assistor 641
Assistor
640
Assistor device range for pressure-controlled ventilation
The History of Ventilation Technology 37
The timer on the Assistor 641 was pneumatically driven; in the Assistor 642, it waspowered by electricity With the Assistor 644, the length of use was extended with
a new system of inspiratory gas humidification and the circle of patients extended
to pediatric applications The Assistor 744 improved ventilation quality, in particular
in pediatric applications, with a more sensitive trigger mechanism which meanteasier activation of machine-assisted respiration Furthermore, the appearance ofthe early assistors, which took some getting used to, was changed dramatically
A user-friendly but esthetic product design was becoming increasingly importantwhen developing medical equipment
Trang 38The Road to Modern Intensive Care Ventilation
The assistors extended the area of application of ventilation considerably Inaddition to ventilation for polio patients, post-operative ventilation and inhalationtherapy for chronic lung disease became common Despite the expansion of therange of applications, machine-assisted ventilation remained a relatively simplemeasure
However, modern ventilation goes one step further It does not function simply as a bridge during a period ofrespiratory insufficiency, rather itadapts the type of ventilation to thecause of the dysfunction and wherepossible treats the dysfunction in atargeted manner Modern ventilation isrespiratory therapy
The requirements of targeted intensive therapy
meant new demands on ventilators In particular
users were looking for control over the ventilation
volume Furthermore, the length of ventilation
time should be variable by adjustable parameters
and not simply be dependent on the lung
mechanics of the patient Time-controlled,
constant-volume ventilation was required
The first Dräger ventilation devices which fulfilled
these requirements were the Spiromat series,
introduced in 1955 They marked the starting
point in the development of modern intensive
ventilator equipment at Dräger
Spiromat 661 with ventilation head E for long-term ventilation
of adults Spiromat in clinical use
Trang 39Ventilation of a patient after tracheotomy with the Spiromat 661
The History of Ventilation Technology 39
Trang 40Constant Progress in Intensive Care Ventilation – From the Spiromat to the EV-A
The next generation of ventilators were the UV-1 “Universal Ventilator” introduced
in 1977 and the UV-2 They adopted conventional bag ventilation from the Spiromat,whereby the inspiratory gas is sucked out of a bag and pressed into the lungs.Control and monitoring of these devices was already performed electronically
In 1982 the EV-A “Electronic Ventilator” introduced a completely new valve
technology to Dräger ventilators Electromagnetically actuated valves allowed theinspiratory gas flow and the inspiratory pressure to be controlled precisely andrapidly even during a breath Microcomputers were able to create respiratorypatterns which were unthinkable with the previous generation of equipment
In addition, the EV-A series was the first to offer graphic monitoring ofrespiration Respiration curves,numeric data and text messages couldall be displayed on a screen integratedinto the ventilation device Since thengraphic monitoring on an integratedscreen has been a standard feature
of Dräger intensive care ventilationdevices This integrated graphicmonitoring was introduced by othermanufacturers 15 years later and fromthat date became part of the basicconfiguration of intensive careventilation equipment
Intensive ventilation with UV-1
The movement of the ventilation bellows is
observed by the user to detect breathing
phases