March 3, 2011 PRS Proprietary Information Slide 16RAILWAY REINFORCEMENT New Track, Tel Aviv Israel 16 PRS Proprietary... March 3, 2011 PRS Proprietary Information Slide 21 LOAD SUPPORT C
Trang 1Cellular Confinement System
Solutions for Civil Infrastructure
PRS
Professional Reinforcement Solutions
PRS Proprietary
Trang 2Neoweb Cellular Confinement System
Proprietary of PRS
Trang 5PRS Proprietary
Trang 6Confinement Effect
Trang 7How Does Reinforcement Work?
Beam Effect
7
PRS Proprietary
Trang 8Value Proposition
Meeting Needs of Construction
& Civil Engineering Industry
Trang 9Project Showcase
Trang 10PAVED HIGHWAYS
Road, Israel
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PAVED HIGHWAYS
Udine, Italy
Trang 12LOAD SUPPORT APPLICATIONS
National Road, Poland
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LOAD SUPPORT RAILWAYS
Transnet, South Africa
15
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Trang 16March 3, 2011 PRS Proprietary Information Slide 16
RAILWAY REINFORCEMENT
New Track, Tel Aviv Israel
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Trang 17Slide 17
PROJECT: ACCESS & HAUL ROAD
Suncor Oil Sands, Alberta, Canada
PRS Proprietary
Trang 18LOAD SUPPORT
Unpaved Roads – Energy
Kazak Steppe, Kazakhstan
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Trang 20ACCESS & HAUL ROAD
EcoPetrol, Colombia
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Trang 21March 3, 2011 PRS Proprietary Information Slide 21
LOAD SUPPORT
Coillte Forestry South West, Ireland
PRS Proprietary
Trang 22PRS Proprietary Information Slide 22
LOAD SUPPORT
Military Applications
Road for Tanks, Miitary
Unpaved Heavy Duty Road, Russia
NATO ARMIES
Military Patrol Road, Afghanistan
22
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Trang 23Conventional Applications
Slope & Channel Protection Reservoirs & Landfills
Israel Russia
Trang 24March 3, 2011 PRS Proprietary
Information Slide 24
SLOPE APPLICATIONS
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CHANNEL APPLICATIONS
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EARTH RETENTION
APPLICATIONS
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RESERVOIRS &
LANDFILL APPLICATIONS
Trang 28From HDPE Geocells
to Neoloy-based Neoweb
PRS Proprietary
Trang 29Geocells Invented
by Military for Short-Term Use
Invention by US Army Corps of
Trang 30The Dilemma
GEOMETRY WORKS 3D Composite System
But MATERIAL needs higher durability & stiffness, lower creep and more resistance to high temperatures
Trang 31Limitations of HDPE Geocells
Lacks cell wall stiffness and strength
Over time, under high temperature and loading
High creep (permanent deformation)
Loses strength above 55°C
Sensitive to high temperatures
Loses geometry from thermal contraction (cold) & expansion (hot)
Low dimensional stability (high CTE)
Trang 32Why HDPE Geocells are Not
Widely Used for Load Support
• Reinforcement mechanism not fully established
Geometry works
• HDPE unsuitable
Material inadequate for long term
• Existing standards do not take into account time and temperature
Cannot predict long-term behavior
• For paved roads
Lack of accepted design methodology
Trang 33US, Russia, India,
Poland, Israel, Romania,
Trang 34R&D – Reinforcement Mechanism
Neoweb load support under static & cyclic loading
Clausthal Univ of
Technology, Germany
.
U of Delaware, USA, National Institute of Rural Engineering, Japan
University of Kansas,
USA
PRS Proprietary
Trang 35Geosynthetics, August-Sept 2010
Industry Research and Innovation
37
Proprietary of PRS
Trang 36Geosynthetics, August-Sept 2010
Industry Research and Innovation
38
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The tests reported herein are relevant to
short-term performance when considering the
utilized HDPE geocell However, without
improvement, HDPE geocells are not
suitable for long-term applications.
Problems of durability related to leaching of
additives, oxidation, and to UV exposed facing
should be addressed Large thermal
contraction and expansion of outer cells due to
daily and seasonal temperature changes
combined with high intrinsic thermal
coefficient of the geocell material could lead to
progressive failure initiating at the outer cells
Stress cracking of exposed facing could occur in
low temperature Low stiffness and strength
may lead to significant creep having poor
long-term dimensional stability.
Trang 37Geosynthetics, August-Sept 2010
Industry Research and Innovation
39
Proprietary of PRS
magazine focus on projects and how geosynthetic materials are used in a variety of applications Very rarely is the focus solely on a specific product, company, or individual
Professor Leshchinsky and I note that this
offer a guideline, an example, of how product development for the geosynthetics industry can
be done effectively We hope these lessons can further advance the geosynthetics industry into the 21st century with much success RB
Trang 38Accelerated Pavement Testing Facility, Kansas
• Co-sponsored by US State DOTs and Federal DOT
• Full scale trials with different infill types, including inferior materials and RAP
PRS Proprietary
Trang 39Neoloy®-based Neoweb
New High Performance Material
for Existing 3D Geocell Geometry
• Neoloy® – patented nano-fiber
composite polymer alloy
• Superior qualities
– High strength and stiffness
– High dimensional stability (CTE)
– Very low creep
– High resistance to elevated
Trang 40After 30 minutes @ 58 °C
SIM – Accelerated Creep Test
Comparison of HDPE & Neoloy
HDPE -32.55 mm
Neoloy -3.53 mm
(ASTM D6992)
Trang 41• CTE
– HDPE – 160 - 350 ppm°C
– Neoloy - < 80 ppm °C
Ambient Temperature
(Cell nominal size)
Trang 42How to Go from Niche to Mainstream
Trang 43Engineering &
Economic Advantage
• Expensive quality infill (base layer) can be replaced with inferior material + Neoweb confinement
Trang 44PRS Proprietary 48
Going from Niche (Limited CBR)
to Mainstream Market (Unlimited CBR)
Subbase Subgrade
Base Layer Reinforcement
Trang 45Neoweb Design Methodology
– According to annual CBR (seasonal damage)
– ESALs – 18-kip single axle (W18)
– Neoweb improves layer modulus for fully and partially confined zones
– MIF Range: 1.5 – 5.0
– Calibrated by research at Univ of Kansas (US) & Clausthal (Germany)
• Layered Elastic Theory – resilient modulus of each layer
– Checks design with failure criteria for fatigue and rutting
Trang 47Cross Israel Highway 6
Grade A (Class I)
International Highway
BRIEF FACTS
• 140 km North-South National Highway - electronic toll road
• DBFO – $1.4 billion private investment
Trang 48Cross Israel Highway –
Trang 49Conventional vs
Neoweb Reinforced Sections
1 Replace high-quality base layer
infill with granular subbase infill
– Save 37% in infill cost per m 2
2 Reduce asphalt base course
thickness by 4 cm
– Save 22.5% per m 2
Advantages of Neoweb pavement over conventional design:
Control Section Neoloy-based Neoweb
53
PRS Proprietary
Trang 50PHASE 1
Layout & Expand Sections
Trang 51PHASE 2
Infill Cells
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PHASE 3
Grade, Water, Compact
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PHASE 4
Asphalt Paving
Trang 54Monitoring & Evaluation
by Country’s Senior Engineering Professionals
• Pressure cells inserted during
construction in Test Sections
• Static plate testing monitoring
and evaluation by:
1 Cross Israel Highway
engineering department
2 Senior consulting engineers
3 Public Works Department
4 Israel Ministry of Transportation
5 Top accredited lab in Israel
(Isotop)
Trang 55Static Plate Loading of Pressure Cells
50% Less Vertical Stress
Static Plate Vertical Pressure [PSI]
Pressure Cells readings Vs Static Plate Surface Pressure
Section 506+110 Section 506+260 Section 506+520
Control Section Neoweb Section 1 Neoweb Section 2
~10 PSI Stress at Reinforced Sections
~20 PSI Stress at Unreinforced Control
Section
Trang 56Result of 50% Reduction in
Vertical Stress on Road Performance
Conventional Unreinforced
Neoloy Reinforced
to top structural layer
=
61
PRS Proprietary
Trang 57Cross Israel Highway
Benefits of Reinforcement
with Neoloy-based Neoweb
• Initial Capital Savings – using lower cost infill and reducing asphalt
– Lowered initial capital costs by 5.8% ($3.25/m 2 )
– Replacement of base layer with subbase saves 33% ($4.19/m 2 )
– Reduced asphalt base thickness by 22.5% ($7.95/m 2 )
• Long Term Savings – improved service life eliminates 1 scarification cycle
(20 year design life)
– Projected 50% savings in maintenance ($15.58/m 2 )
– Projected 21.5% of conventional life cycle costs ($18.87/m 2 )
• Additional Savings – less construction
– Reduced earthwork operations/equipment/personnel
– Sustainable method reduces carbon footprint and virgin aggregate use
• Project Planning Savings – suitable for different stages/designs
– Reduced costs while maintaining planned road elevations (overall thickness) and required pavement layer moduli
Trang 58Case Study – Bihar, India
Jan 21, 2010
PRS Proprietary
Trang 60NH-77 Highway
Conventional vs Neoweb
Pavement Section – NH-77 Highway
Design factors: Subgrade CBR = 6%; Traffic Load = 150 MSA
Conventional Section (per IRC-37) Neoweb Alternative Section (Layered Elastic Theory)
44%
less
Trang 61(Wet Mix Macadam)
(Granular Sub Base)
(Bituminous Concrete &
– Lower initial capital costs
– Base layer thickness retained
to maximize savings in asphalt layer
– Reduced asphalt base thickness by 44%
and paving costs
– Increased layer moduli and lower vertical stress
– Longer-term performance and service life – reduces maintenance
– Sustainable method saved virgin aggregate resources
Trang 62Conclusion
Jan 21, 2010
PRS Proprietary
Trang 63A New Innovation
in Geocells, Geosynthetics & Road Construction
Subbase Subgrade
Base Layer Reinforcement
Go from Niche (weak soils) to Mainstream solution for all roads & rails
Soil Strength
Trang 64PRS Neoweb Value Proposition
Innovative Proven Technology that Reduces Costs
• Confinement and Reinforcement for
any soil infill type
– Independent of CBR
• Saves Initial Construction Costs
– Replace base layer
– Reduce layer thickness
• Saves Long-term Life-cycle Costs
– Increased traffic
– Eliminates rehabilitation cycle
• Unique Neoloy polymer
Trang 65PRS Qualifications
• 14 years of successful projects worldwide
• Partner of choice for international consulting design and construction engineers
Experience
• Industry leading R&D
• International standards (ASTM)
Expertise
• Large-scale manufacturing capabilities (ISO, QC, CE)
• 75-year warrantied performance
Trang 66Contact us for more information …
Thank You