IBM-AES Piping Software Ref-DataCLOSED SYSTEMS Design Criteria: 3’ Frictional Pressure Drop per 100’ Pipe Length with a Maximum Velocity of 10 ft/sec Figure - 1 Friction Loss for CLOSED
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Pipe Sizing Criteria Schedule 40 Steel
Design: 3'/100' PD , 10 fps max vel High: 5'/100' PD , 12 fps max vel Maxim: 7'/100' PD , 15 fps max vel
Pipe Diameter ThicknessDiameterP.D perVelocity Flow P.D perVelocity Flow P.D perVelocity Flow Size (in) (in) (in) 100 ft (ft/sec) (gpm) 100 ft (ft/sec) (gpm) 100 ft (ft/sec) (gpm)
S-40 Steel
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CLOSED SYSTEMS
Design Criteria: 3’ Frictional Pressure Drop per 100’ Pipe Length with a Maximum Velocity of 10 ft/sec
Figure - 1 Friction Loss for CLOSED Piping Systems: Schedule 40 Steel Source: Carrier Systems Design
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OPEN SYSTEMS
Design Criteria: 3’ Frictional Pressure Drop per 100’ Pipe Length with a Maximum Velocity of 10 ft/sec
Figure - 2 Friction Loss for OPEN Piping Systems: Schedule 40 Steel Source: Carrier Systems Design
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COPPER Physical Dimensions and Sizing Criteria (ASPE Data Book)
Nominal
(ins) Outside Inside Outside Inside Outside Inside Ft/sec PD’/100’ GPM 0.25 0.375 0.305 0.375 0.315
(ins) Outside Inside Outside Inside Outside Inside Ft/sec PD’/100’ GPM 0.50 0.840 0.622 0.840 0.622 0.782 0.622
Diameter (ins) Diameter (ins) Diameter (ins)
Pipe Sizing Criteria
Schedule 40 PVC Schedule 40 CPVCPolyethylene (75 psi) Pipe Sizing Criteria
Diameter (ins) Diameter (ins) Diameter (ins) Type K Copper Type L Copper
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Copper Pipe Sizing Chart
Design Criteria: 3’ Frictional Pressure Drop per 100’ Pipe Length with a Maximum Velocity of 10 ft/sec
Figure - 3 Friction Loss for Copper Piping Systems: Types K, L, & M Source: Carrier Systems Design
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Pipe Sizing Criteria: Schedule 80 Steel
Schedule 80 Steel S-80 Steel Extra Strong Steel XS Steel
Pipe Size Veloc Diameter ThicknessDiameter Flow Diameter ThicknessDiameter Flow
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CAST IRON Physical Data Hydraulic Handbook Colt Industries
Nominal
(ins) Outside Inside Outside Inside Outside Inside Ft/sec PD’/100’ GPM
(ins) Outside Inside (ins) Outside Inside (ins) Outside Inside (ins) 0.38 0.675 0.493 0.091 0.675 0.423 0.126 0.675 0.494 0.092 0.50 0.840 0.622 0.109 0.840 0.546 0.147 0.840 0.625 0.108 0.75 1.050 0.824 0.133 1.050 0.742 0.154 1.050 0.822 0.114 1.00 1.315 1.049 0.133 1.315 0.957 0.179 1.315 1.062 0.127 1.25 1.660 1.380 0.140 1.660 1.278 0.191 1.660 1.368 0.146 1.50 1.900 1.610 0.145 1.900 1.500 0.200 1.900 1.600 0.150 2.00 2.375 2.067 0.154 2.375 1.939 0.218 2.375 2.062 0.157 2.50 2.875 2.469 0.203 2.875 2.325 0.276 2.875 2.500 0.188 3.00 3.500 3.068 0.216 3.500 2.900 0.300 3.500 3.062 0.219 3.50 4.000 3.548 0.226 4.000 3.364 0.318 4.000 3.500 0.250 4.00 4.500 4.026 0.237 4.500 3.826 0.337 4.500 4.000 0.250 5.00 5.563 5.047 0.258 5.563 4.813 0.375 5.563 5.062 0.251 6.00 6.625 6.065 0.280 6.625 5.761 0.432 6.625 6.125 0.250 8.00 8.625 7.981 0.322 8.625 7.625 0.500 8.625 8.000 0.313
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PIPE DESIGN BASED ON HAZEN WILLIAMS FORMULA( f = 0.2083 x (100/C)^1.85 x Q^1.85/D^4.8635 )
Source: Cameron Hydraulic Data, 1926-62
Pipe Sizing Criteria for Cast Iron and Steel: Cameron Hydraulic Data, 1926-62 Old Pipes: C = 100
Values of C
Copper, Brass, Tin, Lead, Glass
Sizing Criteria: 3’ PD per 100’ Pipe Length
155 to 120
High (smooth, clean) Low (old, corroded) Average Design (old)
130C= 155 represents new, clean smooth surfaces C = 80 represents old, corroded, rough surfaces150 to 80 130 100
Pipe Material
Steel: XXS
Cast Iron Steel : Sch-40 & Sch-80 Steel : XS Steel: XXS
140
Cast Iron Steel : Sch-40 & Sch-80 Steel : XS
Cast Iron, Wrought Iron, Steel (seamless)
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Dynamic Pressure Losses through Fittings
EL = L/D* D (EL = Equivalent Length L=Pipe Length, D = Pipe Diameter)Velocity Pressure Factor (K) for Water : K = C*D**E: Pressure Drop (PD) = K*VP
ColRo
A8 90 deg Elbow: Regular Screwed EL90-RG-SC 45 53 61 45 36 30 35A9 90 deg Elbow: Long Radius Screwed EL90-LR-SC 25 29 34 25 20 15 20A10 90 deg Elbow: Regular Flanged EL90-RG-Fl 45 53 61 45 36 30 35A11 90 deg Elbow: Long Radius Flanged EL90-LR-FL 25 29 34 25 20 15 20A12 45 deg Elbow: Regular Screwed EL45-RG-SC 25 29 34 25 20 20 25A13 45 deg Elbow: Regular Flanged El45-RG-FL 15 18 20 15 12 15 20A14 Return U-Bend: Regular Screwed BEND-RG-SC 90 105 123 90 72 70 75A15 Return U-Bend: Regular Flanged BEND-RG-FL 90 105 123 90 72 70 75A16 Return U-Bend: Long Radius BEND-LR-SC 50 59 68 50 40 45 45
A18 Tee: Branch Flow Screwed TEE-BF-SC 65 76 89 65 52 65 70
A20 Tee: Branch Flow Flanged TEE-BF-FL 65 76 89 65 52 65 70
FITTING IDENTIFICATION
0.26512.4
1.350.4250.4260.9
L/D Factors
00.5
0
0.450.40.35
1.85
1
0.0830.05
0.22
-0.3747-0.4695-0.2851-0.5609-0.6644
0
-0.1365-0.1414-0.5-0.255-0.51820
Expon E
-0.6092-0.8787-0.253-0.463
K Factors Coeff C
1.50.75
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Dynamic Pressure Losses through Valves
EL = L/D* D (EL = Equivalent Length L=Pipe Length, D = Pipe Diameter)Velocity Pressure Factor (K) for Water : K = C*D**E: Pressure Drop (PD) = K*VP
ColRo
wA8 DescriptionAngle : Screwed ANGLE-SC Water Glycol Brine175 205 238 Diesel GasolineSteam Gas175 140 150 200
A13 Check Swing : Screwed CHECK-SC 150 176 204 150 120 75 100A14 Check Swing : Flanged CHECK-FL 150 176 204 150 120 75 100
A19 Globe : Screwed GLOBE-SC 350 410 477 350 280 300 350A20 Globe : Flanged GLOBE-FL 350 410 477 350 280 300 350A21 Globe : Electric Motor GLOBE-EM 350 410 477 350 280 300 350A22 Globe : Pneumatic Motor GLOBE-PM 350 410 477 350 280 300 350
012.50.8
K Factors L/D Factors
FITTING IDENTIFICATION
Name
12.50.2412.50.2412.50.24
0.2410.240.2412.512.512.5
12.50.24012.50.8
Expon E
4.54.2512.50.24
0.24
12.512.512.5
Coeff C
4.54.2512.50.2412.5
12.5
20.241
0.2412.5
23.5
12.53.5
0.240.24
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PROPERTIES OF HIGH TEMPERATURE HOT WATER Increase in Frictional Pressure Loss due to Pipe Age
Hydraulic Handbook by Colt Industries
Temp Satur Density Specific Kinem Sp Heat
deg F Press lb/cu ft Gravity = Viscos Btu/lb oF Pipe Age Small Medium Large
Kinematic viscosity (sq ft/sec)
Specific Gravity ( = Density / 62.4 )
Liquid
Density (lb/cu ft) Kinematic viscosity (sq ft/sec) Specific heat (Btu/lb oF) Specific heat (Btu/lb oF)
Temperature Properties
Density (lb/cu ft)
Specific heat (Btu/lb oF)
Kinematic viscosity (sq ft/sec) Specific heat (Btu/lb oF) Density (lb/cu ft) Kinematic viscosity (sq ft/sec) Specific Gravity ( = Density / 62.4 )
Specific Gravity ( = Density / 62.4 ) Density (lb/cu ft)
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STEAM PRESSURE CLASSIFICATION AND PIPE SIZING DESIGN CRITERIA
LOW PRESSURE STEAM PIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)
Initial Steam Saturation Pressure = 3.5 psig Initial Steam Saturation Pressure = 12 psig
100 150
30 50
Sizing Criteria: PD (psi) per 100 feet of Pipe Sizing Criteria: PD (psi) per 100 feet of Pipe
10 High
Press (psig) (psi/100ft) PD (psig)
Low Low
3.5 12
(ft/min)
Medium High
0.25 0.5
1 3.5 0.75
1
7.5
Sizing Criteria Maxim System
10,000 10,000
4,000 4,000 6,000 8,000 2
Pressure Classifications
Low: 0 to 15 psig
Vacuum: Less than 0 psig
Pressure Initial Steam
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MEDIUM PRESSURE STEAM PIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)
HIGH PRESSURE STEAM PIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)
Pressure Drop (psi / 100 ft)
Sizing Criteria: PD (psi) per 100 feet of Pipe
Initial Steam Saturation Pressure = 60 psig Sizing Criteria: PD (psi) per 100 feet of Pipe Sizing Criteria: PD (psi) per 100 feet of Pipe Initial Steam Saturation Pressure = 30 psig
Pipe Slope (in / 10 ft)
Initial Steam Saturation Pressure = 60 psig Sizing Criteria: PD (psi) per 100 feet of Pipe
Initial Steam Saturation Pressure = 30 psig
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Pressure Drop (psi/100’) sizing criteria for open gravity (sloped pipe) condensate return
PD (psi per 100 feet) PD (psi per 100 feet)
PD (psi per 100 feet) Supply Steam at 30 psig
Supply Steam at 100 psig Supply Steam at 150 psig
Supply Steam at 150 psig
PD (psi per 100 feet) PD (psi per 100 feet)
PD (psi per 100 feet) Supply Steam at 5 psig Supply Steam at 15 psig
PD (psi per 100 feet) PD (psi per 100 feet) Supply Steam at 50 psig Supply Steam at 100 psig
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PROPERTIES OF STEAM
psig deg F cuft Liquid Latent psig deg F cuft Liquid Latent
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Example: 6800 lbs per hour of steam flow in a 2 ½ inch pipe at 100 psig pressure.
What is the pressure (psi) drop per 100 ft length of pipe and the flow velocity?
Answer: psi/100’ = 11 velocity = 32,000 fpm
Figure - 17 Steam Flow Rates at Various Pressures and Velocities for Schedule 40 Pipe Source:
ASHRAE
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Natural Gas Pipe Sizing Tables and Charts
Steel Pipe - Schedule 40
· inlet upstream pressure is more than 5 psig (35 kPa)
· fittings factor 1.2 - equivalent pipe length = pipe length + 20%
For natural gas the nominal BTU/cf varies from about 900 to 1100 BTU/cf In general it is common to set
· 1 Cubic Foot (CF) = Approx 1,000 BTUs
· 1 CFH ≈ 1 MBH
· 1 Btu/h = 0.293 W
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Steel Pipe - Schedule 40
· pressure less than 1 1/2 psig· pressure drop 0.5 inches water column
· specific gravity of natural gas· energy content in natural gas 1000 Btu/lb
· 1 Cubic Foot (CF) = Approx 1,000 BTUs· 1 CFH = 1 MBH
· common to use fittings factor 1.5 - equivalent pipe length
in table above = pipe length + 50%
For natural gas the nominal BTU/cf varies from about
900 to 1100 BTU/cf In general it is common to set
Capacity of Pipe (MBH ≈ CFH)
Pipe Size (in) Pipe Length (ft)
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OutsidDia
· pressure less than 1 1/2 psig · pressure less than 1 1/2 psig
· common to use fittings factor 1.5 - equivalent pipe length · common to use fittings factor 1.5 - equivalent pipe length
in table above = pipe length + 50% in table above = pipe length + 50%
· pressure drop 0.5 inches water column · pressure drop 0.5 inches water column
· specific gravity of natural gas 0.6 · specific gravity of natural gas 0.6
· energy content in natural gas 1000 Btu/lb · energy content in natural gas 1000 Btu/lb
· One MBH is equivalent to 1000 BTU's per hour · One MBH is equivalent to 1000 BTU's per hour
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The capacity of a low pressure natural gas (less than 1 psi) pipe line can be calculated with the Spitzglass formula like
q = 3550 k ( h / l SG)1/2 (1)
where
q = natural gas flow capacity (cfh) h = pressure drop (in Water Column)
l = length of pipe (ft) k = [d 5 /(1 + 3.6/d + 0.03 d)] 1/2
d = inside diameter pipe (in) SG = specific gravity
For natural gas the nominal BTU/cf varies from about 900 to 1100 BTU/cf In general it is common to set
1 Cubic Foot (CF) = approx 1,000 BTUs
1 CFH = 1 MBH
The specific gravity of natural gas varies from 0.55 to 1.0
The downstream pressure in a houseline after the meter/regulator is in general in the
range of 7 to 11 inches Water Column, or about 1/4 psi
Example - Natural Gas Pipe Capacity
The capacity of a 100 ft natural gas pipe with a nominal diameter 0.5 inches (actual ID 0.622 in )
and 0.5 inches WC pressure drop can be calculated as
k = [(0.622 in )5 /(1 + 3.6 / (0.622 in) + 0.03 (0.622 in))]0.117
q = 3550 0.117 ( (0.5 in) / (100 ft) 0.60 ) 1/2 = 37.9 cfh
Specific gravity of natural gas is set to 0.60
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Fixture Data : Domestic Hot and Cold Water
Supply Minim Fixture Code PSIG GPM Cold Hot Total Cold Hot Total Cold Hot
Conversion Table : Fixture Units to GPM (from ASPE Data Book)
GPM Tank Valve GPM Tank Valve Gpm Tank Valve GPM Tank Valve
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Horizontal Fixture Branches and Stacks Building Drains and Sewers
Diam Fixture 3 Br Interv Total for Total at One Diam (ins) Branch or Less Stack Br Interval (ins) 1/16 inch 1/8 inch 1/4 inch 1/2 inch
Max Fixture Units that may be Connected
Slope per Foot More than 3 Br Intervals
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Horizontal Vent Sizing Table (BOCA National Plumbing Code)
Maximum Developed Length of Vent (feet)
Diameter of Vent (inches)
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Maximum Developed Length of Vent (feet)
Diameter of Vent (inches)
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ROOF DRAIN AND LEADER SIZING
Size of Drain or Leader Diameter (in.)
Maximum Rainfall (in./hr) Maximum Rainfall (in./hr)
Maximum Rainfall (in./hr)
Plumbing Storm Water Sizing Storm 5 - Pipe-Sizing-Data.xls
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Example of Primary-Secondary Piping Network System
Section No. Terminal Units (100 gpm each)
Pumps Chillers Cooling Coils
R5
R4
R6 S4
Cooling Coils (300 gpm each)
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CHWS
CWR
CWR
Booster CHWS Pump
CHWR
Chilled Water Loop
Building Envelope
CHILLER PLANT
Primary Chilled Water Pumps