Centum VP maintenance training part1

Connecting Power Supply CableThe cable of the power supply module on the left side should be connected to CN1 PSU-L on the external interface unit.. The cable of the power supply module

June 2012

Yokogawa Electric Corporation

Yokogawa Vietnam Co Ltd Service Department

Maintenance Course

Schedule for the day :

Session Starts: 9:00 – 10:30 am Tea Break: 10:30 – 10:45 am

Lunch: 12:00 – 1:00 pm Session Resume: 1:00 – 3:00 pm Tea Break: 3:00 – 3:15 pm

Maintenance Course

Day 1

CENTUM VP Maintenance Course

Control Station Overview

Types of FCSComponents of FCS

Day 2

CENTUM VP Maintenance Course

Software compatibility Hardware setup prior to installation Software Environment

Window set-up prior to installation (Vista/W7/Server) Centum VP installation

Hands-on Exercises

Day 3

CENTUM VP Maintenance Course

Network Operation Vnet TCP/IP Communication Function HIS Communication Function Troubleshooting Vnet/IP Network Utility

Vnet Utility Commands Troubleshooting of Overall Windows Back-Up

Hands-On Exercise

1Gbps Dual Redundant

CENTUM VP System Configuration - Overview

-Vnet/IP: Real-time Control Network -Ethernet: Information Network

Operator Station (HIS)

Field Network

Dual Redundant Vnet/IP

Open Display Style Console HIS

Enclosed Display Style Console HIS

ESD / F&G

Client PC

Safety Instrumented System Controller

OPC server Exaopc

ProSafe-RS SENG

TSE server and/or ENG

Desktop type HIS PRM

ProSafe-RS SCS

Unified Gateway Station (UGS)

Management System Exaquantum 3rd party wireless gateway

3 rd party Sub systems STARDOM

Asset management

station

for FF/HART devices

An Example of Total Plant Control Solutions

FCS History of CS 3000 & CENTUM VP

& remote I/O

Outlook of New FCS

New CPU module and New ESB bus interface

New ESB modules

– Up to 14 I/O nodes

(inc CPU node)

– Two ESB bus ports

– Two types of interface

• For Electric cable

– Vnet/IP interface

FFCS-L/FFCS-V structure Rack Mountable

Standard AFVx

Max no of nodes: 4 Max no of local nodes: 4 Max no of remote nodes: 3

Extended AFVx

Max no of nodes: 15 Max no of local nodes: 10 Max no of remote nodes: 5

Field network AFV10/AFV30/AFV40

ESB Bus

ANB10D ANB10D

FCU

ER Bus

ESB Bus

FFCS-L/FFCS-V structure (with Cabinet)

FCS0101

AFV30D

FCS0102

Control Station Overview (Vnet)

T

T T

T

172.16.1.3

FCS0101

FCS0103 172.16.1.2

Control Station Overview (Vnet/IP)

Control Station Multiple Domain Overview

Vnet/IP and Ethernet Isolated

Vnet/IP Interface of VI701

VI701 has two 1000BASE-T I/F VI701(Vnet/IP PCI Card)

• CPU1 (Left)

• CPU2 (Right)– TCP/IP on Vnet/IPHIS (VI701)

– Vnet/IP Bus1 Address– Vnet/IP Bus2 Address– TCP/IP on Vnet/IP (Automatically setting by System View)– TCP/IP on Ethernet (Manually setting by Windows Network Property)

FFCS-L IP Address

Vnet/IP Bus1 and Bus2 Address is defined automatically

– Bus1:

• CPU1 (Left) : 192.168.(Domain).(Station x 2)

• CPU2 (Right): 192.168 (Domain).((Station x 2)+1)

HIS0324 Domain 3

Station 24

Network Address:

BUS 1: 172.16 3.24BUS 2: 192.168.131.48

HIS0234 Domain 2 Network Address:

Cables/ FIO Buses Connections

Cables/ FIO Buses Connections

Connecting Power Supply Cable

The cable of the power supply module on the left side should be connected to CN1 (PSU-L) on the external interface unit.

The cable of the power supply module on the right side should be connected to CN2 (PSU-R) on the external interface unit.

Network Connection

FFCS-L is connected to the Layer2 switch with the CAT5e cables.

FFCS-L can communicate with the stations in the V net domain via a Vnet router.

Handling of Vnet/IP Cables Connected to the Processor Module

on-Connecting ESB Cable

The communication bus to link the field control unit and the local node units is referred to as ESB bus The field control unit is always at one end of the bus Thus, the ESB bus coupler module is provided a connector unit with terminator for ESB bus At the other end of the ESB bus, the connector unit with terminator for

ESB bus should be used

For the node units in between the two ends, the connector unit for ESB bus should be

used.

EC401

SB401 EC401: ESB bus master interface module

SB401: ESB bus slave interface

module

Connecting ER Cable

At the end of the ER bus node unit, the type connector (Model YCB148) on EB501 with terminator should be used.

FIO System Overview for FFCS-L

FIO is an I/O system connected to a control station via an ESB bus, consisting of two types of node units on

two types of buses:

• node units on an ESB bus referred to as local nodes

• node units on an ER bus referred to as remote nodes.

ESB : Extended Serial Backboard Bus

ER : Enhanced Remote Bus

ESB Bus

The ESB bus connects the processing unit of a FCS to local node units.

Transmission Path Specifications

Network Topology : Bus type Transmission Path Redundancy : Available Transmission Speed : 128 megabits per second Transmission Cable : Dedicated cable (YCB301)

Transmission Distance : Max 10m

ER Bus (1)

The ER bus connects local nodes or Compact Field Control Unit for FIO to

remote nodes.

ER Bus (2)

Transmission Path Specifications

Use YCB147/YCB149 Bus Adapter Unit to connect a YCB141 cable to a YCB311 cable.

Max 500m (for YCB311)

Extendable to 2km using repeaters

• For the single node unit, the SB401 or EB501 is installed to B1 For redundant node unit, the SB401 or EB501 for bus 1 is installed in B1 and the SB401 or EB501 for bus 2 is installed in B2.

dual-• EB401 can be installed to slot IO1 to IO8

FIOs

Installation Restrictions & I/O Precautions

Installation Restrictions & I/O Precautions

Installation Restrictions for Node Units

Current input/output and pulse input modules supply power to transmitters, so the number of modules that can be installed on the same node unit is limited to 6

This restriction applies to the following I/O modules:

AAI135: 4-20 mA input, 8 channel, isolated channels

AAI835: 4-20 mA input, 4 channel input/4 channel output, isolated channels

AAI141: 4-20 mA input, 16 channel, non-isolated

AAI841: 4-20 mA input/output, 8 channel input/8 channel output, non-isolated

AAB841: 1-5V input, 4-20 mA output, 8 channel input/8 channel output, non-isolated AAP135: Pulse input, 0-10KHz, 8 channel, isolated channels

Installing Dual-Redundant Input/Output Modules

When I/O modules are made dual-redundant, install them at the positions of slot numbered IO1-IO2, IO3-IO4,IO5-IO6,IO7-IO8 in the figure below (two

consecutive slots beginning with an odd number).

Installation Restrictions for ALR111, ALR121 & ALE111

Local

Remote

Standard AFV10S/D – 4 Nodes *1

ESB & ER Bus:

Up to 8 communication modules can be installed for single operation, or up to 4 sets for dual-redundant

Extended AFV10S/D – 15 Nodes *1

ESB & ER Bus *2 :

Up to 16 communication modules can be installed for single operation, or up to 8 sets for dual-redundant

operation in one FCS

ER Bus:

Installation Restrictions for ALF111

Standard AFV10S/D – 4 Nodes *1

ESB & ER Bus *2 :

Up to 30 Foundation Fieldbus(FF-H1) communication modules can be installed for single

operation, or up to 15 sets for dual-redundant operation in one FCS

ER Bus:

Up to 8 Foundation Fieldbus(FF-H1) communication modules can be installed for single

operation, or up to 4 sets for dual-redundant operation in one FCS.

ESB & ER Bus *2 :

Up to 32 Foundation Fieldbus(FF-H1) communication modules can be installed for single

operation, or up to 16 sets for dual-redundant operation in one FCS

ER Bus:

Up to 8 Foundation Fieldbus(FF-H1) communication modules can be installed for single

operation, or up to 4 sets for dual-redundant operation in one FCS.

*1: Including FCU node

Protection of Vacant Slots

Node units for single operation are shipped with dummy covers on the B2 and P2 slots Make sure to put dummy covers on slots on which no I/O modules are installed.

 Model ADCV01 : for I/O module and bus interface module

 Model ADCV02 : for power supply module

Functions of Each Unit in FFCS-L

Functions of Each Unit in FFCS-L

FCS Types for FIO

Field Control Station (FCS)

Power Supply Units

FCS Compact Type

Power supply unit CP401 CPU module

Eight FIO slots

EC401 ESB bus coupler(Note)

AIP504 Vnet coupler (10BASE2 Vnet cable is used.)

External Interface Unit (1)

The external interface unit has terminals for connecting the specified power supply, and distributes the power through the output connectors

External Interface Unit (2)

Power Supply Input Terminal This terminal is used to connect the power supply cable.

• L() : Ungrounded

• N() : Grounded

CN1 Connector This is a connector for power output, for connecting the cable of the left side power supply module.

CN2 Connector This is a connector for power output, for connecting the cable of the right side power supply module.

READY-Signal Contact Output Terminal (TM1; M4 Screw) Provides an open signal when the processor module (both modules if dual-redundantly configured)

becomes abnormal or power supply fails.

Fuse for Relay

External Interface Unit (3)

The field control unit monitors its own processor status Upon detection of a failure,

it outputs a system alarm and opens the output contact This break (normally closed) contact is labeled as READY, and is opened in the following cases:

 When the processor module stops control

 Duplexed processor module, when both processor modules stop control

Power Supply Module (1)

A power supply module is connected to a 100 to 120V AC or 220 to 240V AC or 24V DC main source and supplies isolated +5V and +24V to installed I/O modules through the back board The +5V and +24V outputs support dual redundant isolated output

operation.

Power Supply Module (2)

Power Supply Input Terminal This terminal receives the specified power supply voltage It is delivered with a power supply cable attached.

Processor Module (2)

Processor Module – Battery

Back-up period : 72 hours maximum Battery life : Varies according to the ambient temperature.

• Three years if the average ambient temperature

Processor Module – LED Displays (1)

RCV:

Indicates Vnet/IP communication status 1 stands for Vnet/IP bus1 while 2 stands for Vnet/IP bus2 When receiving communication frames, the lamp flashes in green, otherwise the lamp is off.

SND:

Indicates Vnet/IP communication status 1 stands for Vnet/IP bus1 while 2 stands for Vnet/IP bus2 When sending communication frames, the lamp flashes in green, otherwise the lamp is off.

SYNC:

Processor Module – LED Displays (2)

If Domain is set to “1”, the domain no is displayed.

e.g is lighted for domain no 1

8

If STA is set to “1”, the station no is displayed.

e.g is lighted for station no 2

8

Processor Module – LED Displays (3)

HRDY:

The processor module performs self diagnosis If the processor module hardware is functioning normally, the green light turns on If abnormality is found, the

light turns off.

COPY:

In the duplex FFCS-L, the green light turns

on when program copy is executed and turns

off when program copy is completed.

When a processor module has been replaced

or when the unit is stopped then started

again, the standby-side processor module

Processor Module – Setting Switches (1)

CPU will stop

If this switch is pressed when the processor module is not operating, the

CPU will restart

Push the switch using a non conductive slender bar of around 2 mm in diameter

Processor Module – Setting Switches (2)

Battery ON/OFF switch:

Selects whether to back up the contents

of the main memory in the processor module during a power failure.

ON: Enables the backup Select this position during normal operation.

OFF: Disables the backup The backup time provided by the battery is up to 72 hours When shutting down the power supply for more than 72 hours, set the

Processor Module – Setting Switches (3)

1G: Sets Vnet/IP communication speed

FIX: Sets Vnet/IP link mode

PORT: Port for maintenance (In general, set to 0

position)

Processor Module – Setting Switches (4)

DOMN: Indicates Vnet/IP domain number on STATUS LED when this bit is set to 1 position (In general, set to 0 position).

STA: Indicates Vnet/IP station number on STATUS LED when this bit is set to 1 position (In general, set to 0 position).

To set domain number from 1 to 16

Total no of 1s from bit 4 to bit 8 is odd => Bit 1 = “0”

Total no of 1s from bit 4 to bit 8 is even => Bit 1 = “1”

1 2 3 4 5 6 7 8

0 1

1 0 0 0 0 1 1 0

1 0 0 0 0 1 1 0

2² 2¹

4 + 2 = 6 Total no of 1s from bit 4

to bit 8 is even.

Setting the Domain Number

To set station number from 1 to 64

Total no of 1s from bit 2 to bit 8 is odd => Bit 1 = “0”

Total no of 1s from bit 2 to bit 8 is even => Bit 1 = “1”

1 2 3 4 5 6 7 8

0 1

1 0 0 1 0 0 0 1

1 0 0 1 0 0 0 1

2 4 2 0

Setting the Station Number

ESB bus coupler module (Model: EC401) is installed in field control unit and used for communicating with the ESB bus interface module (Model: SB401) of local

node

This module has one ESB bus port Dual-redundant bus schemes can be configured

with the two modules

LED Display

• RCV: When receiving ESB bus communication frames from node units, the

lamp flashes, otherwise the lamp is off.

• SND: When sending ESB bus communication frames to node units, the lamp

flashes, otherwise the lamp is off.

ESB Bus Cable Connector

This connector is used for connecting ESB bus cable (YCB301).

FFCS-L is the end of the ESB bus Thus, the connector unit with terminator for

ESB Bus Coupler Module (EC401)

The SB401 module is the communication module installed on local nodes It communicates with an ESB bus coupler module (EC401).

SB401 has one port for an ESB bus; dual-redundant bus operation can be supported

by installing two modules

LED Display

STATUS : This LED turns on when the self-diagnosis has been completed normally and the ESB interface is operating normally, otherwise it is turned off

SEL : This LED turns on during data transmission to an I/O

ESB Bus Coupler Module (SB401) - 1

ESB Bus ConnectorThe ESB bus connector is connected to a connector unit for ESB bus, via an ESB bus cable (YCB301) Connect the ESB bus cable connector to a connector unit with

terminator for ESB bus to terminate the ESB bus

ESB Bus Coupler Module (SB401) - 2

ESB Bus Address Setting DIP SwitchesWhen multiple node units are connected to an ESB bus, it is possible to select a node

unit to be accessed by setting the node address using these switches

The node addresses on the ESB bus are set using the node address setting switch.Node numbers on the CENTUM system must be designated in the range from 2 to

15

ESB Bus Coupler Module (SB401) - 3

ESB Bus Coupler Module (SB401) - 4

The EB401 module is used for controlling the ER bus communication It provides

ER bus interface functions for communication between node units

EB401 has one 10BASE-2 port; it is possible to make the ER bus dual-redundant by installing two modules

LED Display STATUS : This LED turns on when the self- diagnosis has been completed normally and the hardware is ready, otherwise it is turned off.

ACT : When the module is taking control, the lamp

is on When the module is standby, the lamp is off.

DX : This LED turns on when EB401 is configured for dual-redundant operation, otherwise it’s turned off.

SND-1: This LED turns on during data transmission, otherwise it’s turned off (it’s only the

"1" digit that actually turns on and off).

ER Bus Cable Connector

The ER bus cable connector is

10BASE-2 BNC type connector used to connect

ER Bus Interface Master Module (EB401)