Package Evaluation Training 9 checking scheme

►Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice.. Production Start

1 Package checked overview

2 Package sampling and check - OM

Trainer to provide hard copy of

• “Package check” chapter for each type of filling machine from OM

to trainees

• TEM -1531354-0102 TBA/8, TBA/19, TBA/9 Laboratory Package

and Dye test

Laboratory check

XX

Weight

Overlap Surfaces

LS/SA tear down

splicing of a new reel of packaging material, take 3

packages from the conveyor

►Use the same two package to perform all the checks that

require two packages, the third package is used specifically

for the LS/SA check, patch or a tab strip splice

►For package checks at the splicing of a new LS strip, patch

or tab strip reel, take 1 package from the conveyor

Package Identification

►When selecting packages, always select packages in pairs

Production - OM

►When the jaw system is running, visually identify a package

made in one of the jaws Press the DROP CHUTE IN

POSITION OFF button to eject one package, and not which

jaw made it The first package which leaves the outfeed

conveyor after the gap was made in the other jaw

►Mark RH on the package made in the right jaw Mark LH on

the package made in the left jaw

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Checking Scheme Table

The Checking Scheme Table explains:

• the events which it is recommended that the

• the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1)

• the number of packages needed according

to which event has prompted the package checks (2)

• the number of packages on which to perform the individual checks (3)

• the check to be performed (4) the check to be performed (4)

• the page number of the check instructions (5)

• to mark the check box when the check has been completed (6)

 the type of check (2)

 the necessary actions (if any) to

be taken depending on the result

of the completed check (3)

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►To perform the laboratory checks at least three

Laboratory Check

packages are needed Two extra packages might

be needed if conductivity and dissolving tests are

to be performed in parallel.

►Checking scheme, see next slide

Package Checks

►For package checks at PRODUCTION start or at the

Production – OM

splicing of a new reel of packaging material, take 3

packages from the conveyor

►Use the same two package to perform all the checks that

require two packages, the third package is used specifically

for the LS/SA check, patch or a tab strip splice

►For package checks at the splicing of a new LS strip, patch

or tab strip reel, take 1 package from the conveyor

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Package Identification

►To select packages and to be able to identify from which jaw

pair the package were formed proceed as follow :

Sample packages

pair the package were formed, proceed as follow :

1 Touch the PRODUCTION CONTROL button

2 Touch the PACKAGE FORMING UNIT button

3 Touch the SAMPLE PACKAGE icon

4 Select the RH side or LH side which the first package sample should be taken

5 Touch “ON” button to start the sampling of the package

Package Identification

Sample packages

6 The jaw system discards a package

Take the necessary package samples from the conveyor after the gap created by the discarded package.

Note! Touching the LH side will cause the jaw system to eject a

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Note! Touching the LH side will cause the jaw system to eject a

package from the RH side jaw leaving a gap in the package

outfeed to identify the LH side package.

Package Identification

If 3 package samples have been collected from the conveyor, use an indelible pen to mark on the top and bottom of each of the package samples as follows:

• mark the package made in the RH jaw with the number 1 and the letters RH.

• mark the package made in the LH jaw with the number 2 and the letters LH

• mark the third package with the number

3 and the letters LS

If 1 package sample has been collected from the conveyor, use an indelible pen to mark on the top and bottom of the package sample with the letters LS

Checking Scheme Table

The Checking Scheme Table explains:

• the events which it is recommended that the

• the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1)

• the number of packages needed according

to which event has prompted the package checks (2)

• the number of packages on which to perform the individual checks (3)

• the check to be performed (4)

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the check to be performed (4)

• the page number of the check instructions (5)

• to mark the check box when the check has been completed (6)

Flowchart of the Production

 the type of check (2)

 the necessary actions (if any) to be taken depending on the result of the completed check (3)

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►To perform the laboratory checks at least three

Laboratory Check

packages are needed Two extra packages might

be needed if conductivity and dissolving tests are

to be performed in parallel.

►Checking flowchart, see next slide

PE-09/2012-04-01 / 23

splicing of a new reel of packaging material, take 3

packages from the conveyor

►Use the same two package to perform all the checks that

require two packages, the third package is used specifically

for the LS/SA check, patch or a tab strip splice

►For package checks at the splicing of a new LS strip, patch

or tab strip reel, take 1 package from the conveyor

Package Identification

►To select packages and to be able to identify from which jaw

pair the package were formed proceed as follow :

Sample packages

pair the package were formed, proceed as follow :

1 Touch the PRODUCTION CONTROL button

2 Touch the PACKAGE FORMING UNIT button

3 Touch the SAMPLE PACKAGE icon

6 The jaw system discards a package

Take the necessary package samples from the conveyor after the gap created by the discarded package.

Note! Touching the LH side will cause the jaw system to eject a

Note! Touching the LH side will cause the jaw system to eject a

package from the RH side jaw leaving a gap in the package

outfeed to identify the LH side package.

Package Identification

If 3 package samples have been collected from the conveyor, use an indelible pen to mark on the top and bottom of each of the package samples as follows:

• mark the package made in the RH jaw with the number 1 and the letters RH.

• mark the package made in the LH jaw with the number 2 and the letters LH

• mark the third package with the number

3 and the letters LS

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If 1 package sample has been collected from the conveyor, use an indelible pen to mark on the top and bottom of the package sample with the letters LS

Checking Scheme

The Checking Scheme Table explains:

• the events which it is recommended that the

• the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1)

• the number of packages needed according

to which event has prompted the package checks (2)

• the number of packages on which to perform the individual checks (3)

• the check to be performed (4) the check to be performed (4)

• the page number of the check instructions (5)

• to mark the check box when the check has been completed (6)

** To be performed at least one per day (maximum interval of 24 hours) or according to dairy

* Intended for every packaging material reel

hours) or according to dairy internal quality procedures, ideally one per shift For the packages integrity checks 2 packages our needed If the LS

by Red ink injection check will also be performed an additional

2 packages are necessary if the machine settings are stable or

10 packages if the machine settings have been recently changed.

 the type of check (2)

 the necessary actions (if any) to

be taken depending on the result

of the completed check (3)

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►To perform the laboratory checks at least three

Laboratory Check

packages are needed Two extra packages might

be needed if conductivity and dissolving tests are

to be performed in parallel.

►Checking flowchart, see next slide

►Use the ten package to perform all the checks that require

ten packages, one package used for LS/SA check, and

another one package for forming and surface

►Splicing check event is intended for every splice of

Packaging Material and strip

►Additional packages to laboratory QC to be performed at

least once per day (maximum interval of 24 hours)

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Package Identification

►To select packages and to be able to identify from which jaw

pair the package were formed proceed as follow :

Sample packages

pair the package were formed, proceed as follow :

1.Touch the PRODUCTION CONTROL button 2.Touch the PACKAGE FORMING UNIT button

3 Touch the arrows button to select if sampling one single package or a batch of packages.

One single package A batch of package

Package Identification

Sample packages

4a Touch the PACKAGE SAMPLE NUMBER icon to select from 4a Touch the PACKAGE SAMPLE NUMBER icon to select from which pair of the jaw links has to exit the single package to sample

(Setting available only for the sampling of one single package )

4b Use the ARROW buttons or the KEYBOARD button to set number of the jaw links.

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4c Touch the ON button to start the sampling of the packages.

Package Identification

Sample packages

The machine discards a package

• The machine discards a package from the reference jaw pair (jaw pair number 10).

• On the conveyor, there is a gap caused by the discarded package

Take the first 10 packages after the gap The first package after the gap is from jaw number 1.

• Package Identification Take the first Package Identification Take the first ten packages and label them at the top and bottom, from 1 to 10, with an indelible pen This correspond with jaws 1 to 10.

Package Identification

Sample packages

• Package Identification Take the first ten packages and label them at the top and bottom, from 1 to 10, with an indelible pen This correspond with jaws 1 to 10

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Package Identification

Packages sampling with sampling station (OE)

• The sampling station collects 10 packages and positions them in the slides, as shown in the picture.

• When only one package is sampled, this will be positioned in the first slide

• Label the packages at the top and bottom, from 1 to 10, with an indelible pen, according to the picture These correspond with jaws 1 to 10.

Checking Scheme

The Checking Scheme Table explains:

• the events which it is recommended that the

• the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1)

• the number of packages needed according

to which event has prompted the package checks (2)

• the number of packages on which to perform the individual checks (3)

• the check to be performed (4)

PE-09/2012-04-01 / 43

the check to be performed (4)

• the page number of the check instructions (5)

• to mark the check box when the check has been completed (6)

Flowchart of the Production

 the type of check (2)

 the necessary actions (if any) to

be taken depending on the result

of the completed check (3)

PE-09/2012-04-01 / 45

Note: *TS setting can be done with the filling machine in PRODUCTION or stopped

Laboratory Check

►To perform the laboratory checks at least 11

packages are needed

►Checking Flowchart, see next slide

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2 To sample all packages in one revolution, press MANUAL

WASTE button (arrow) for more than 2 seconds

Package Identification

Numbering of Jaws and Packages

The illustration shows the The illustration shows the

65 / 100S / 200B ml volumes

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Package Identification

Numbering of Jaws and Packages

Checking Scheme

This chapter describes the checks to perform on the

packages during production Package checks and the

The table below shows which check to do for each event

packages during production Package checks and the

corrective actions taken will affect the quality of production

Use these recommendations as the minimum requirement

If there is any doubt about package integrity, pick out more

samples for further evaluation

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The table below shows which check to do for each event

and the number of packages to check

2 To sample all packages in one revolution, press MANUAL

WASTE button (arrow) for more than 2 seconds.

Checking Scheme

This chapter describes the checks to perform on the

packages during production Package checks and the

The table below shows which check to do for each event

packages during production Package checks and the

corrective actions taken will affect the quality of production

Use these recommendations as the minimum requirement

If there is any doubt about package integrity, pick out more

samples for further evaluation

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The table below shows which check to do for each event

and the number of packages to check

E d

Checking Scheme

PE-09/2012-04-01

When you would like to

include other systems

Checking scheme

Package Identification

Follow OM book of each machine system

….Follow OM book of each machine system….

Objective of this slide:

To explain how to identify packages from which jaw pair

the package are from.

PE-09YYYY-MM-DD / 61

Checking Scheme

Follow OM book of each machine system

….Follow OM book of each machine system….

Objective of this slide:

To explain when it need to perform PE check and how many

package for PE check

Flowchart of the Production

Quality Checks

Follow OM book of each machine system

….Follow OM book of each machine system….

Objective of this slide:

To define “Go/No Go decision”

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