- page 3 - Date From Liquid To Powder To Perfection Principles in Baby Food... - page 5 - Date From Liquid To Powder To Perfection Principles in Baby Food Manufacturing Example of Manuf
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Baby Food Powder
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Principles in Baby Food
• Baby food for 12 - 36 months
• Cereals - porridge spoonable
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Principles in Baby Food
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Principles in Baby Food
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Principles in Baby Food
Manufacturing
Example of Manufacturing of Humanized Baby Food
• Milk
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Principles in Baby Food
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Principles in Baby Food
Manufacturing
Example of Manufacturing Follow-Up Baby Food
• Milk
• Other ingredients (see below)
• Mixing (total solids 40 - 42%)
• Pasteurising
• Evaporation to 50-54% TS
• Drying
• Agglomeration
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Principles in Baby Food
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The products of the future
• Products with partly or wholly hydrolysed proteins.
• Products based on soy proteins.
• Products with special fatty acid sequences.
• Products with lactulose.
• Products with immunefactors and protective systems (e.g with
lysozyme, lactoferrin, transferrin, the lactoperoxidase system and
immunoglobulins).
• Products with probiotic cultures (e.g bifidobacterium).
• Products with special amino-acid profiles.
• Products free of lactose, and products totally free of milk and
components of milk origin.
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Advantages of our mixing and
pre-treatment systems
• Full range of mixing and blending technologies
• Deaeration systems
• Efficient homogenization
• Full range of sanitary fluid handling equipment
• Aseptic designs available
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APV Systems mixing &
pre-treatment system
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Full process integration with APV
Systems’s products
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Sterile processing system (CIP/SIP)
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APV Systems heat treatment
systems
• Plate heat exchangers with the patented duo-safety
plates providing high safety
• Full range of tubular heat exchangers, also for viscous
products
• Simple and cost effective direct steam injection systems.
• Direct steam infusion systems for superior product
quality, available for low solids and high solids
concentrates
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Heat treatment systems
Innovative heat treatment systems for optimal integration
into your process:
• Superior product quality and taste.
• Long production runs and low fouling rates.
• Flexible and cost effective solutions.
• Decades of experience in aseptic processing.
• R & D facilities available for our customers.
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Infusion UHT system for infant
formula
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Feed system for a spray dryer with
integrated UHT system
Vacuum chamber
Atomizer system Product
Infusion chamber
Steam
Culinary steam
Cooling water
Cooling water Condenser
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The patented APV Systems micro-filtration process creates
new opportunities for improved baby food processing
Microfiltration
• Removes both live and dead bacterial cells and
associated potential hazards
• Provides improved food safety
• Reduces the need for succeeding heat treatment
• Improves the finished product quality
• Sets new standards for baby food products
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Bacillus Cereus Clostridium Salmonella
Live and dead bacteria
• Live and dead bacteria present a potential health hazard
to infants and small children
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APV Systems’s microfiltration
process
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Evaporation technology
• The full range of heat treatment systems can be
integrated
• Unique liquid distribution system
• Long production runs with low fouling rates
• Full range of sanitary tubular and plate evaporators
available
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Tubular Falling Film Evaporator
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Development within evaporation
technology
Key areas of development within evaporation technology
aseptic processing experience
growth of thermophile bacteria
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Spray dryers provide optimal powder
quality
non-agglomerated and agglomerated products with excellent
instant properties.
narrow particle size distribution.
runs on difficult speciality products.
product quality.
produce agglomerated products.
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Three-stage conical spray drying
plant (3CSD)
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Spray Bed drying plant with
optional air broom system
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Spray Bed Dryer for infant formula
products
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Inside of Spray Bed Dryer with air
broom
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Two-stage agglomeration process
Powder outlet
Feed
Fines return
Air outlet
Air inlet
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Rewet agglomeration process
Powder inlet
Silo
Rewetting system
Air
inlet
Air outlet Cyclone
Bag filter
Powder outlet
Pneumat ic
conveyin g
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Fluid Bed Agglomerator
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The full range of cereal based baby
food
• Complete processing lines from grains to finished
products
• Efficient SSHE and drum drier process
• New products using APV Bakers extruder technology
• Spray drying of cereal based baby food for high output
of agglomerated products using gelatinized cereals
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Cereal based baby food plant
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Process for spray drying of cereal
based baby food
Feed product (milk, sugar, fat & micro components Fines return
Cereal based baby food
Dry pre-cooked cereals
Cereal dosing system
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APV Systems - your partner in
Baby Food
frontiers
quality
products
and turnkey projects
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Powder
Standards and methods
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Physical and Chemical properties
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