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- page 3 - Date From Liquid To Powder To Perfection Principles in Baby Food... - page 5 - Date From Liquid To Powder To Perfection Principles in Baby Food Manufacturing Example of Manuf

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From Liquid To Powder To Perfection

Baby Food Powder

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Principles in Baby Food

• Baby food for 12 - 36 months

• Cereals - porridge spoonable

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Principles in Baby Food

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Principles in Baby Food

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Principles in Baby Food

Manufacturing

Example of Manufacturing of Humanized Baby Food

• Milk

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Principles in Baby Food

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Principles in Baby Food

Manufacturing

Example of Manufacturing Follow-Up Baby Food

• Milk

• Other ingredients (see below)

• Mixing (total solids 40 - 42%)

• Pasteurising

• Evaporation to 50-54% TS

• Drying

• Agglomeration

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Principles in Baby Food

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Advanced solutions for production of Baby Food

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The products of the future

• Products with partly or wholly hydrolysed proteins.

• Products based on soy proteins.

• Products with special fatty acid sequences.

• Products with lactulose.

• Products with immunefactors and protective systems (e.g with

lysozyme, lactoferrin, transferrin, the lactoperoxidase system and

immunoglobulins).

• Products with probiotic cultures (e.g bifidobacterium).

• Products with special amino-acid profiles.

• Products free of lactose, and products totally free of milk and

components of milk origin.

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Advantages of our mixing and

pre-treatment systems

• Full range of mixing and blending technologies

• Deaeration systems

• Efficient homogenization

• Full range of sanitary fluid handling equipment

• Aseptic designs available

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APV Systems mixing &

pre-treatment system

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Full process integration with APV

Systems’s products

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Sterile processing system (CIP/SIP)

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APV Systems heat treatment

systems

• Plate heat exchangers with the patented duo-safety

plates providing high safety

• Full range of tubular heat exchangers, also for viscous

products

• Simple and cost effective direct steam injection systems.

• Direct steam infusion systems for superior product

quality, available for low solids and high solids

concentrates

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Heat treatment systems

Innovative heat treatment systems for optimal integration

into your process:

• Superior product quality and taste.

• Long production runs and low fouling rates.

• Flexible and cost effective solutions.

• Decades of experience in aseptic processing.

• R & D facilities available for our customers.

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Infusion UHT system for infant

formula

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Feed system for a spray dryer with

integrated UHT system

Vacuum chamber

Atomizer system Product

Infusion chamber

Steam

Culinary steam

Cooling water

Cooling water Condenser

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The patented APV Systems micro-filtration process creates

new opportunities for improved baby food processing

Microfiltration

• Removes both live and dead bacterial cells and

associated potential hazards

• Provides improved food safety

• Reduces the need for succeeding heat treatment

• Improves the finished product quality

• Sets new standards for baby food products

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Bacillus Cereus Clostridium Salmonella

Live and dead bacteria

• Live and dead bacteria present a potential health hazard

to infants and small children

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APV Systems’s microfiltration

process

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Evaporation technology

• The full range of heat treatment systems can be

integrated

• Unique liquid distribution system

• Long production runs with low fouling rates

• Full range of sanitary tubular and plate evaporators

available

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Tubular Falling Film Evaporator

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Development within evaporation

technology

Key areas of development within evaporation technology

aseptic processing experience

growth of thermophile bacteria

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Spray dryers provide optimal powder

quality

non-agglomerated and agglomerated products with excellent

instant properties.

narrow particle size distribution.

runs on difficult speciality products.

product quality.

produce agglomerated products.

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Three-stage conical spray drying

plant (3CSD)

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Spray Bed drying plant with

optional air broom system

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Spray Bed Dryer for infant formula

products

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Inside of Spray Bed Dryer with air

broom

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Two-stage agglomeration process

Powder outlet

Feed

Fines return

Air outlet

Air inlet

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Rewet agglomeration process

Powder inlet

Silo

Rewetting system

Air

inlet

Air outlet Cyclone

Bag filter

Powder outlet

Pneumat ic

conveyin g

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Fluid Bed Agglomerator

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The full range of cereal based baby

food

• Complete processing lines from grains to finished

products

• Efficient SSHE and drum drier process

• New products using APV Bakers extruder technology

• Spray drying of cereal based baby food for high output

of agglomerated products using gelatinized cereals

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Cereal based baby food plant

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Process for spray drying of cereal

based baby food

Feed product (milk, sugar, fat & micro components Fines return

Cereal based baby food

Dry pre-cooked cereals

Cereal dosing system

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APV Systems - your partner in

Baby Food

frontiers

quality

products

and turnkey projects

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Analysing of Baby Food

Powder

Standards and methods

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Physical and Chemical properties

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