G7120A High Speed Pump, G7104A/C Flexible Pump Section NOT applicable Set up the pump solvent inlet/outlet tubing waste and seal wash sensor outlet remote control if used conn
Trang 1Thank you for purchasing an Agilent instrument solution This checklist is used by the installing engineer to ensure that the instrument and associated systems are correctly installed, upgraded and functioning as designed in your facility This checklist will be completed at the end of the service and provided to you as a record of the installation
Customer Information
Customers should provide all necessary operating supplies upon request of the engineer
Service Engineer’s Responsibilities
Only complete/printout sections or pages that relate to the system that has been installed.Complete empty fields with the relevant information
Complete the relevant checkboxes in the checklist using a “X” or tick mark “ ” in the checkbox.Complete Not Applicable check boxes to indicate services not delivered, as needed
Complete the Service Review section together with the customer In case of diagnostic tests, record test results in section service review (test results)
System Information
Guidance:
Check box if instrument configuration report is attached instead of completing the table below
Instrument System Name/I.D: Instrument Location:
Record the list of system component product numbers
Trang 2 Discuss any specific questions or issues with the customer prior to starting
Discuss any configuration options with the customer prior to starting
Check for required service note applicability and firmware updates if connecting to
instruments
When plumbing the customers system, make sure that the relevant capillary kit and
instructions are used
If you use the PC or the Instant Pilot for firmware updates, use the correct date/time
Check that customer-supplied PC hardware meets minimum requirements e.g Site
Preparation Tool http://www.agilent.com/en-us/support/software-informatics/swsitepreptool
Upgrades only - Ensure with customer that instrument control settings, data, methods etc
have been properly saved or archived prior to starting any installation procedures
The installation of ELSD drivers depends upon the customer's choice of software platform If OpenLAB version A.02.01 is installed then ELSD drivers' version 1.2 is installed as part of the installation An UPGRADE to 1.3 will be seen during the new install If a THIRD PARTY software package is used a minimum of ICF A.02.02 is required
Agilent Information Center
Install the Agilent Information Center to the PC controlling the system
Trang 3G7122A Degasser
Section NOT applicable
Set up the degasser(s)
solvent inlet/outlet
Prime each channel with isopropanol from solvent bottle to pump inlet
Trang 4G7120A High Speed Pump, G7104A/C Flexible Pump
Section NOT applicable
Set up the pump
solvent inlet/outlet tubing
waste and seal wash sensor outlet
remote control (if used)
connect LAN
Agilent LAN connection is made between one (1) of the Agilent Infinity II modules and the Agilent Control Software PC If a detector is installed connect the LAN to this module.
fill each channel with Isopropanol from solvent bottle to degassing unit inlet
Prepare the pump
prepare solvents
turn on module
activate Prime
configure the purge
activate the purge
condition the pump, the tuning should be between ±0.2
N O T E
Trang 5G7110B Isocratic Pump, G7111A Quaternary Pump VL, G7111B Quaternary Pump, G5654A Bio-inert Pump, G7112B Binary Pump
Section NOT applicable
Install optional field upgrade kits for Active Seal Wash (G1398A/G1399A):
Install seal wash pump head parts
Install the seal wash pump motor and peristaltic pump
Install tubing connections for the ASW
After completing the pump installation, run a leak rate test
Set up the pump(s)
solvent inlet/outlet
waste drain
remote control (ERI) (if used)
seal wash tubing (if installed)
connect LAN
Agilent LAN connection is made between one (1) of the Agilent Infinity II modules and the Agilent Control Software PC If a detector is installed, connect the LAN to this module.
Install the solvent cabinet (optional)
Priming the pump
Fill each channel with Isopropanol from solvent bottle to degassing unit inlet
Turn on the pump
Purge each channel for 3 min at 3 mL/min
After completing the stack installation, purge the complete system
• Monitor the pressure, ripple should be <2 %
N O T E
Trang 6G7129A/B/C Vialsampler
G7129A/B/C Vialsampler
Section NOT applicable
Set up the sampler(s)
solvent inlet
multi-draw kit (if ordered)
waste drain (must be in a straight line down, no bends, no kinks) - check manual for further info
remote control (ERI) (if used)
Section NOT applicable
Set up the ICC heater G7130
Note the product number / Serial number of the Integrated Column Compartment heater
install the solvent inlet/outlet
Install the column
Perform ICC Heater Test
Trang 7G7167A/B Multisampler, G5668A Bio-Inert Multisampler
Section NOT applicable
Perform an auto referencing under operating conditions
Set up the Multisampler(s)
solvent inlet
drawer configuration update (if necessary)
multi-draw kit (if ordered)
waste drain (must be in a straight line down, no bends, no kinks) - check manual for further info
remote control (ERI) (if used)
Prepare the sampler and fill the available channels with appropriate wash solvent from the solvent bottles
Turn on the module
Configure Prime for the available channels
Activate Prime for the available channels
Trang 8G7167-60005 Sample Cooler
Section NOT applicable
Damage to the multisampler or the sample cooler electronics
➔Do not connect the Sample Cooler cables while the autosampler line power is connected
➔Wait at least 30 min before you switch on the compressor
Set up the Sample Cooler (the module is integrated in the sampler)
Sample cooler power cable
Sample cooler signal cable
Sample cooler condensed water drain (must be in a straight line down, no bends, no kinks)
- check the manual for further info
Check the proper horizontal position
Wait at least for 30 min before swichting on the sample cooler in the cds system
Perform Sample Cooler Test
C A U T I O N
N O T E
N O T E
Trang 9G7167-60101 Sample Thermostat
Section not applicable
Flammable refrigerant Formation of flammable gas-air mixtures inside the sample thermostat.
➔Keep open fire or sources of ignition away from the device
➔Ensure a room size of 1 m3 for every 8 g of r600a refrigerant inside of the sample thermostat
➔Ensure adequate ventilation: typical air exchange of 25 m3/h per m2 of laboratory floor area
➔Do not use mechanical devices or other means to accelerate the defrosting process
Damage to the multisampler or the sample thermostat electronics
➔Do not connect the Sample Thermostat cables while the autosampler line power is connected
➔Wait at least 30 min before you switch on the compressor
Set up the Sample Thermostat (the module is integrated in the sampler)
Sample thermostat power cable
Sample thermostat signal cable
Sample thermostat condensed water drain (must be in a straight line down, no bends, no kinks) - check the manual for further info
Check the proper horizontal position
Wait at least 30 min before switching on the sample thermostat in the CDS system.
Perform Sample Thermostat Function Test
WA R N I N G
C A U T I O N
N O T E
N O T E
Trang 10G7116A/B MCT
Section NOT applicable
Set up the MCT
install the back side of the divider assembly
install valve head product (see separate section)
Note the product number / part number of the installed valve head
(valve head part number or n/a)
install the capillary kit, which belongs to the valve head product (if applicable)
install the capillaries to heat exchanger
install the heat exchanger
install the column holders
install the low dispersion heat exchangers (if applicable)
install the heat exchanger with the InfinityLab Quick Turn Fitting (if applicable)
connect the capillaries to the column, using the Infinity Lab Quick Connect or Quick Turn Fittings (if applicable)
install the column into the column holders
install the column ID Readers (if applicable), module has to be powerless
Install the column ID Tag
install the waste drain
Install the CAN connection
install the front cover of the divider assembly
Turn on the module
Perform Thermostat Test
Trang 11G1170A Valve Drive
Section NOT applicable
Install the valve drive(s)
Install the leak plane and waste drain
Install the CAN connection
Install the valve head product
Note the product number / part number of the installed valve head
(valve head part number or n/a)
Install the capillary kit delivered with the valve head
Trang 12G7114A/B VWD
Section NOT applicable
Set up the detector
deuterium lamp (if not installed)
Turn on the detector and lamp as soon as possible (minimum one hour warm-up time)
flow cell
solvent inlet/outlet
waste drain
remote control (if used)
analog output (if used)
connect LAN (the detector should be always the host of the LAN communication with the PC)
Verify the operation of the detector
Perform the Lamp Intensity Test
Perform the Wavelength Calibration Test
Lamp Intensity
WL calibration
Pass/Fail Wavelength Deviation of 0-Order Wavelength Deviation of Alpha Line (656 nm)
Trang 13G7115A DAD, G7165A MWD
Section NOT applicable
Set up the detector(s)
deuterium lamp (if not installed)
Turn on the detector and lamp as soon as possible (minimum one hour warm-up time)
solvent inlet/outlet
waste drain
remote control (if used)
analog output (if used)
connect LAN (the detector should be always the host of the LAN communication with the PC)
Verify the operation of the detector
Perform the Lamp Intensity Test
Perform the Wavelength Calibration Test
Lamp Intensity
WL calibration
Pass/Fail D2 Alpha Line Deviation (486 nm) D2 Beta Line Deviation (656 nm)
Trang 14G7117A DAD FS, G7117B DAD, G7117C DAD HS
Section NOT applicable
Set up the detector(s)
deuterium lamp (if not installed)
Turn on the detector and lamp as soon as possible (minimum one hour warm-up time)
solvent inlet/outlet
waste drain
remote control (if used)
analog output (if used)
connect LAN (the detector should be always the host of the LAN communication with the PC)
Verify the operation of the detector
Perform the Lamp Intensity Test
Perform the Wavelength Calibration Test
Lamp Intensity
WL calibration
Pass/Fail D2 Alpha Line Deviation (486 nm) D2 Beta Line Deviation (656 nm)
Trang 15G7121A FLD, G7121B FLD Spectra
Section NOT applicable
Set up the detector
solvent inlet/outlet
waste drain
remote control (if used)
analog output (if used)
connect LAN (the detector should be always the host of the LAN communication with the PC)
Verify the operation of the detector
New instruments are shipped with a flow cell installed and have a factory wavelength calibration.
If a flow cell is used other then the installed/shipped flow cell:
• verify that the installed flow cell is fixed very tight,
• perform a wavelength calibration using Glycogen (part of FLD Calibration Kit (G7121-68001)).
Perform the Lamp Intensity Test & compare profile
Perform the Wavelength test
• Perform Verification Test using the Raman band
Emission Deviation
• If test fails perform Wavelength Calibration
N O T E
Trang 16G7162A/B RID
Section NOT applicable
Set up the detector
Depending on the detector different inlet tubings are used (from the Accessory Kit):
• G7162A:
• Interfacing capillary (G1362-87300)
• G7162B:
• Capillary ST 0.075 mm x 220 mm (5067-4784) (Sampler to MCT/TCC)
• Capillary ST 0.075 mm x 340 mm (5067-4783) (Column to RID)
Turn on the detector and heater as soon as possible (minimum one hour warm-up time)
Verify the operation of the detector
N O T E
Trang 17G7102A, G426X A/B ELSD
Section NOT applicable
Set up the detector
Verify that the instrument is the correct module for the regional voltage (120 V/240 V) Do NOT use instruments which have an incompatible voltage
Connect the exhaust line to a fume hood or lab exhaust line
Set the correct pressure at the regulator for the pressurized nitrogen line and connect it to the detector
Install the capillary connection from detector to HPLC
Install the RS-232 connection from detector to ChemStation control PC (if applicable)
Install the Aux I/O cable connection from detector to the 1200 stack
Connect the power lead
Connect the front drain to the waste container/bottle
Configure the detector in OpenLAB CDS ChemStation Edition or EZChrom Edition
"OpenLAB CDS ChemStation and EZChrom Edition, A.01.05 Minimum"
ELSD driver version 1.3 Installation is essential for data collection
G7102A, G426X A/B Checkout
Switch on the instrument
Prepare the instrument:
Set the detector nebulizer and evaporator temperature to 70 °C , and gas flow to 1.60 SLM
Wait until instrument ready status is displayed on front panel or PC
Record 10 min of baseline noise This is gas only noise and should be typically ≤0.5 LSU or
≤0.5 mV for G426X A/B (ASTM baseline noise)
Set up a method for the checkout sample as below:
Flush the system with Eluent for 15 min AND
Verify instrument ready status is still displayed on front panel or PC
In the instrument or system, set up a method using the following parameters:
• Pump: 1.00 mL/min of 100 % water.
Depending on the flow rate setting, the system may overpressure and/or the PEEK fittings
N O T E
Trang 18PMT Gain 1 (No PMT Gain setting for G7102A)
LED Intensity 100 %( No Laser setting for the Agilent G7102A or G4261B)
• Column Compartment:
Column Temperature Stability (default is 40°C)
If a column compartment is not installed, use ambient temperature
• Run Time: 2.0 minutes (adjust if necessary)
Signal Noise and Drift ASTM baseline noise
Slope of regression fit for drift
Noise: ≤ 2.000 LSU (or 2.000 mV for G4260X A/B)
Drift ≤ 5.000 LSU/hr (or ≤ 5.000 mV/hr for G4260X A/B)
Injection Precision: Injection Volume = 20 µL Height RSD ≤ 3.00 % Area
RSD ≤ 3.00 %
A/B)
Run a test measurement
Attach results to installation documentation
Table 1 Pass Specs
Trang 19G4208A 1200 Instant Pilot
Section NOT applicable
Set up the control module
Connect via CAN to available instrument module
Assure that the latest firmware is installed
M8550A Lab Advisor Advanced
Section NOT Applicable
Install the Lab Advisor software on the controlling PC
Open the Lab Advisor software Navigate to the License tab under Configuration and enter the Lab Advisor Advanced license
M8555A Lab Advisor Basic
Section NOT Applicable
Verify with customers if they would like it installed
If applicable install the Lab Advisor software on the controlling PC
Trang 20Service Review
Attach available reports or printouts to this documentation
Record the time and date of installation or upgrade completion in the customer’s records or logbook
Complete the Service Engineer Comments section below if there are additional comments
Review the installation or upgrade with the customer
Explain Agilent warranty for instruments
Explain how to use manuals, guides, online help
Explain how to get self-help, FAQs from the web
Explain how to log an instrument service call, support services available
Advise customer of additional instrument training options
If the instrument firmware was updated, record the details of the change in the Service Engineer Comments box below or if necessary, in the customer’s IQ records