Iec 62196 2 2016

pin and contact - t ube accessories Fiches, socles de prise de courant , prises mobi es de v éhicule et socles de pour les apparei s à broches et alv éoles pour courant alternat if... pi

Plugs, sock et- out let s, v ehicle connect ors and v ehicle inlet s – Conduct iv e

charging of elect ric v ehicles –

Part 2: Dimensional compatibi it y and int erchangeabi ity requirements for a.c

pin and contact - t ube accessories

Fiches, socles de prise de courant , prises mobi es de v éhicule et socles de

pour les apparei s à broches et alv éoles pour courant alternat if

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Plugs, sock et- out let s, v ehicle connect ors and v ehicle inlet s – Conduct iv e

charging of elect ric v ehicles –

Part 2: Dimensional compatibi it y and int erchangeabi ity requirement s for a.c

pin and contact- t ube accessories

Fiches, socles de prise de courant , prises mobi es de v éhicule et socles de

pour les apparei s à broches et alv éoles pour courant alternat if

15 Resistan e to agein of rub er an thermo lastic material 12

16 General con tru tion 12

1

7

Con tru tion of soc et-outlets 1

2

18 Con tru tion of plu s an vehicle con ectors 12

19 Con tru tion of vehicle inlets 12

2 Screws, c r ent-car yin p rts an con ection 13

2 Cre p ge distan es, cle ran es an distan es 13

2 Resistan e to he t, to fire an to trac in 13

3 Cor osion an resistan e to ru tin 13

31 Con itional s ort-circ it c r ent with tan test 14

3 Electromag etic comp tibi ty (EMC) 14

3 Vehicle drive ver 14

2 1 Comp nents 14

2 2 Resistor codin 15

STANDARD SHEET 16

CONFIGURATION TYPE 1 16

CONFIGURATION TYPE 2 2

CONFIGURATION TYPE 3 4

Ta le 2 1 – Overview of the b sic vehicle interface, con g ration typ 1, sin le phase 9

Ta le 2 2 – Overview of the b sic vehicle interface, con g ration typ s 2 an 3,

thre -phase or sin le phase 10

Ta le 2 3 – Con g ration typ s an stan ard s e ts 1

Ta le 2 4 – Intero eration of con g ration typ 2 ac es ories 2

INTERNATIONAL ELECTROTECHNICAL COMMISSION

Part 2: Dimensional compatibi ity and interchangeabi ity

requirements f or a.c pin and contact tube accessories

1 Th Intern tio al Ele trote h ic l Commis io (IEC) is a worldwid org niz tio for sta d rdiz tio c mprisin

al n tio al ele trote h ic l c mmite s (IEC Natio al Commite s) Th o je t of IEC is to promote

intern tio al c -o eratio o al q e tio s c n ernin sta d rdiz tio in th ele tric l a d ele tro ic f i ld To

this e d a d in a ditio to oth r a tivitie , IEC p bls e Intern tio al Sta d rd , Te h ic l Sp cif i atio s,

Te h ic l Re orts, Pu lcly Av ia le Sp cific tio s (PAS) a d Guid s (h re f ter refere to a “IEC

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n-g v rnme tal org niz tio s laisin with th IEC als p rticip te in this pre aratio IEC c la orate clo ely

with th Intern tio al Org niz tio for Sta d rdiz tio (ISO) in a c rd n e with c n itio s d termin d b

a re me t b twe n th two org niz tio s

2) Th formal d cisio s or a re me ts of IEC o te h ic l maters e pre s, a n arly a p s ible, a intern tio al

c n e s s of o inio o th rele a t s bje ts sin e e c te h ic l c mmite h s re re e tatio fom al

intere te IEC Natio al Commite s

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misinterpretatio b a y e d u er

4) In ord r to promote intern tio al u iformity, IEC Natio al Commite s u d rta e to a ply IEC Pu lc tio s

tra s are tly to th ma imum e te t p s ible in th ir n tio al a d re io al p blc tio s An div rg n e

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th later

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6) Al u ers s o ld e s re th t th y h v th late t e itio of this p blc tio

7) No la i ty s al ata h to IEC or its dire tors, emplo e s, s rv nts or a e ts in lu in in ivid al e p rts a d

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Pu lc tio s

8) Ate tio is drawn to th Normativ refere c s cite in this p blc tio Us of th refere c d p blc tio s is

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9) Ate tio is drawn to th p s ibi ty th t s me of th eleme ts of this IEC Pu lc tio ma b th s bje t of

p te t rig ts IEC s al n t b h ld re p n ible f or id ntifyin a y or al s c p te t rig ts

International Stan ard IEC 6 19 -2 has b en pre ared by IEC s bcommit e 2 H: Plu s,

soc et-outlets an couplers for in u trial an simi ar a plcation , an for electric vehicles, of

IEC tec nical commit e 2 : Electrical ac es ories

This secon edition can els an re laces the first edition publ s ed in 2 1 an con titutes a

tec nical revision

This secon edition in lu es the fol owin sig ifi ant tec nical c an es with resp ct to the

previou edition

a) Stan ard s e ts for con g ration typ 2 an typ 3 have b en updated

b) Con g ration typ 2 is now avaia le with o tional s uter

The text of this stan ard is b sed on the fol owin doc ments:

Ful inf ormation on the votin f or the a proval of this stan ard can b f ou d in the re ort on

votin in icated in the a ove ta le

This publcation has b en draf ted in ac ordan e with the ISO/IEC Directives, Part 2

A l st of al the p rts in the IEC 6 19 series, u der the general title P lu s, s c eto tlets,

v hicle c n e tors a d v hicle inlets – Co ductiv c argin ofele tric v hicle , can b fou d

on the IEC we site

This p rt of IEC 6 19 is to b re d in conju ction with IEC 6 19 -1:2 14 The clau es of the

p rtic lar req irements in Part 2 s p lement or modif y the cor esp n in clau es in Part 1

Where the text in icates "ad ition" to or " e lacement" of the relevant req irement, test

sp cif i ation or explanation of Part 1, these c an es are made to the relevant text of Part 1,

whic then b comes p rt of this stan ard Where no c an e is neces ary, the word

"Clau e X of IEC 6 19 -1:2 14 is a pl ca le" are u ed

In this stan ard, the f ol owin print typ s are u ed:

– req irements pro er: in roman typ ;

– test s e ific tio s: in ita c ty e;

– n te : insmaler roma ty e

The commite has decided that the contents of this publ cation wi remain u c an ed u ti

the sta i ty date in icated on the IEC we site u der "htp:/we store.iec.c " in the data

related to the sp cif i publ cation At this date, the publ cation wi b

• with rawn,

• re laced by a revised edition, or

Resp n in to glo al c al en es of CO

2red ction an energ sec rity, the automo i e

in u tries have b en ac eleratin the develo ment an commercial zation of electric vehicles

an h brid electric vehicles In ad ition to the prevai n h brid electric vehicles, b tery

electric vehicles in lu in plu -in h brid electric vehicles are goin to b mas -marketed To

s p ort the dif fusion of s c vehicles, this stan ard provides the stan ard interf ace

con g ration of a.c vehicle couplers an ac es ories to b u ed in con u tive c argin of

electric vehicles, takin the most f req ent c argin situation into con ideration

IEC 6 19 is divided into several p rts:

Part 1: General req irements

Part 2: Dimen ional comp tibi ty an interc an e bi ty req irements f or a.c pin an

contact-tub ac es ories

Part 3: Dimen ional comp tibi ty an interc an e bi ty req irements for d.c an a.c./d.c

pin an contact-tub vehicle couplers

PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE

Part 2: Dimensional compatibi ity and interchangeabi ity

requirements f or a.c pin and contact tube accessories

This p rt of IEC 6 19 a pl es to plu s, soc et-outlets, vehicle con ectors an vehicle inlets

with pin an contact-tub s of stan ardized con g ration , herein ref er ed to as ac es ories

They have a nominal rated o eratin voltage not ex e din 4 0 V a.c 5 Hz to 6 Hz, an a

rated c r ent not ex e din 6 A thre -phase or 7 A sin le phase, for u e in con u tive

c argin of electric vehicles

This p rt of IEC 6 19 covers the b sic interf ace ac es ories f or vehicle s p ly as sp cif ied

in IEC 6 19 -1, an inten ed f or u e in con u tive c argin s stems f or circ its sp cif ied in

IEC 618 1-1:2 10

NOT 1 Ele tric ro d v hicle (EV) imple al ro d v hicle , in lu in plu -in h brid ro d v hicle (PHEV), th t

d riv al or p rt of th ir e erg fom RE S

These ac es ories are inten ed to b u ed f or circ its sp cif ied in IEC 618 1-1:2 10 whic

o erate at dif f erent voltages an freq en ies an whic may in lu e extra-low voltage (ELV)

an commu ication sig als

These ac es ories may b u ed for bidirectional p wer tran f er (u der con ideration)

This stan ard a pl es to ac es ories to b u ed in an ambient temp rature b twe n – 0 °C

an + 0 °C

NOT 2 In th folowin c u try, oth r re uireme ts re ardin th lower temp rature ma a ply: NO

NOT 3 In th folowin c u try, –3 °C a ple : S

These ac es ories are inten ed to b con ected only to ca les with co p r or co p r al oy

con u tors

Vehicle inlet an vehicle con ector to this stan ard are inten ed to b u ed for c argin in

modes 1, 2 an 3, cases B an C The soc et-outlets an plug covered by this stan ard are

inten ed to b u ed for c argin mode 3 only, case A an B

The modes an p rmis ible con ection are sp cified in IEC 6 19 -1:2 14

Clau e 2 of IEC 6 19 -1:2 14 a pl es ex e t as f ol ows:

Ad ditio :

IEC 6 19 -1:2 14, P lu s, s c eto tlets, v hicle c n e tors a d v hicle inlets – Co ductiv

c argin of ele tric v hicle – P art 1: Ge eral re uireme ts

3 Terms and definitions

Rated o eratin voltages:

3 V (sig al or control purp ses only);

NOT 2 Refere c to "3 A or 3 A" a d "6 A or 6 A" ratin is ma e in a c rd n e with Natio al re uireme ts

6 Conne tion betwee the power supply and the electric v hicle

Clau e 6 of IEC 6 19 -1:2 14 a pl es ex e t as f ol ows:

This Clau e provides a des ription of the ph sical con u tive electrical interf ace req irements

b twe n the vehicle and the p wer s p ly, whic al ows the f ol owin desig at the vehicle

interf ace:

– a b sic interface that provides f or c r ent ratin s up to 6 A a.c thre -phase an up to

7 A a.c sin le phase

Dif f erent con g ration typ s f or the b sic interf ace may alow dif ferent a pl cation of mode

an c r ent ratin s Se introd ction to relevant stan ard s e ts f or more detai s

The b sic interface may contain up to 7 p wer or sig al contacts, with u iq e ph sical

con g ration of contact p sition for sin le or thre phases The electrical ratin s an their

f un tion are des rib d in Ta les 2 1 an 2 2 The electrical ratin s an their fun tion are

des rib d in the Stan ard She ts

Eac vehicle inlet s al only mate with the cor esp n in typ of vehicle con ector Eac plu

s al only mate with the cor esp n in typ of soc et-outlet

The ac es ories, con g ration typ s 1, 2 or 3 are rated as f ol ows:

– con g ration typ 1 vehicle coupler is rated 2 0 V, 3 A sin le phase;

– con g ration typ 2 vehicle coupler, soc et-outlet an plu are rated:

Table 2 1 – Ov rview of the ba ic v hicle interf ac ,

conf iguration type 1, sin le pha e

Table 2 2 – Ov rview of the ba ic v hicle interf ac ,

conf iguration type 2 a d 3, thre -pha e or single pha e

maa

I

maa

c

-L (main 2)

c

c

6.2 1 Communic tion a d control pi ot f unction

The control pi ot an proximity detection or con ection contacts are inten ed to b u ed in

Interf ace is sp cif ied in Clau e 6

– Basic typ

7.2 1 Ac ording to the Sta dard Sh et u e

– 3 A, 2 0 V sin le-phase vehicle couplers: stan ard s e t 2-I

– Optional latc in s stem: stan ard s e t 2-Ia

NOT In th f olowin c u trie , th sta d rd s e ts 2-I a d 2-Ia ma b a ple to v hicle c u lers with rate

– 16 A, 2 0 V sin le-phase ac es ories with one piot: stan ard s e t 2-I a;

– 3 A, 2 0 V sin le-phase ac es ories with two pi ots: stan ard s e t 2-I b;

– 6 A, 4 0 V thre -phase ac es ories with two pi ots: stan ard s e t 2-I Ic;

Table 2 3 – Configuration type a d sta dard s e ts

Configuration

10 Protection against electric shock

Clau e 10 of IEC 6 19 -1:2 14 a pl es

11 Size a d colour of prote tive earthing conductors

The core con ected to the e rthin terminal s al b identif ied by the colour combination

gre n-an -yel ow The nominal cros /sectional are of the e rthin con u tor an of the

neutral con u tor, if an , s al b at le st eq al to that of the phase con u tors

NOT In th f olowin c u trie , th c lo r gre n ma b u e to id ntify th e rthin c n u tor: JP, US, C

20 De rees of protection

For a c s orie de e dent u o a re istor c din to defin th a c s ory’s a sig ed c re t

rating, th te t s al b re e ted u in a s t of s mple for e c re istor c ding v lue a d

te ted at the max imum c r e t c re p nd in to that re istor c din v lue

25 Flexible cables a d their conne tion

31 Conditional short circuit cur ent withstand test

L osenin of p rts in an ac es ory as a res lt of vibration d e to storage, han l n an

o eration s al not res lt in a ris of fire, electric s oc , injury to p rson

2 1.3 Cur e t c r ying parts of incorporate comp ne ts

An comp nent u in ulated l ve p rt s al b so sec red to the b se or mou tin s rface, or

otherwise in ulated that the p rt do s not turn or s if t in p sition res ltin in a red ction of

cre p ge distan es, cle ran es an distan es b low the minimum req ired values of

IEC 6 19 -1:2 14, Clau e 2

2 1.4 Ele tric l conne tions

2 1.4.1 The req irements des rib d in 2 1.4.2 to 2 1.4.4 a ply to con ection of internal

wirin that are f actory in tal ed in the ac es ory

2 1.4.2 A splce or con ection s al b mec anical y sec re an s al make electrical

contact

2 1.4.3 A soldered con ection is determined to b mec anical y sec re when the le d is

– wra p d one f ul turn arou d a terminal,

– b nt at a rig t an le af ter b in p s ed throu h an eyelet or o enin , ex e t on printed

wirin b ard where comp nents are in erted or sec red (as in a s rface-mou ted

comp nent an wave- or la -soldered, or

– twisted with other con u tors;

– or an eq ivalent me n

2 1.4.4 A spl ce s al b provided with in ulation eq ivalent to that of the wires in olved

u les p rmanent cle ran e an cre p ge distan es are maintained b twe n the spl ce an

other metal p rts In ulation over the spl ce is not prohibited from havin

– a spl cin device s c as a pres ure wire con ector, havin s ita le voltage an

temp rature ratin s,

– in ulatin tubin or sle vin u ed to cover a spl ce

202 Resistor coding

The vehicle con ector an plu of con g ration typ 2 an typ 3 an 3c s al b provided

with codin resistors (R

c) to def i e the maximum c r ent ca a i ty of the ca le as embly an

vehicle con ector an plu

The resistor values an toleran es s al b as sp cif ied in IEC 618 1-1:2 10, Clau e B.5,

"Sy tem f or simultane u proximity detection an c r ent codin for vehicle con ectors an

plu s"

For con g ration typ 1, An ex A "Pi ot f un tion throu h a control piot circ it u in PWM

mod lation an a control pi ot wire" an Clau e B.2 "Circ its diagrams f or mode 1, mode 2

an mode 3, u in a b sic sin le phase vehicle coupler of IEC 618 1-1:2 10 s al b

a pl ed +V d.c of Ta le B.2 of IEC 618 1-1:2 10 s al b a + V reg lated s p ly

The stan ard s e ts 2-Ia def i es the o tional loc in s stem

This con g ration s al not b u ed f or mode 1 a ove 15 V l ne-to-e rth

STANDARD SHEET 2-I

She t 1

3 A, 2 0 V A.C VEHICLE INLET

IEC

STANDARD SHEET 2-I

Sh et 2 (co tin ation ofShe t 1)

3 A, 2 0 V A.C VEHICLE CONNECTOR

E Egre s of fluid (if n c s ary)

P Pa kin (if n c s ary) o e of s aln meth d for IP4 wh nc u le with v hicle inlet

SDP Sta d rd d tum pla e of v hiclec n e tor

STANDARD SHEET 2-I

Sh et 3 (co tin ation ofShe t 2)

CPI Ce tre p int of v hicle inlet

SDP Sta d rd d tum pla e of v hicle inlet

LS Shro d of latc (if a y)

VS Ve icle s rf ac

V Shro d of latc s a e (if a y) s al b within th s s ldln s L tc s al n t e te d b y n this

profie wh n it is in f uly "o e " p sitio

R View R in ic te th s ro d s a e, if a y

NOT Shro d is n t ma d tory

Th s etc e are n t inte d d to g v rn th d sig of th v hicle c n e tor b d a d latc s a e e c pt for th

dime sio s s own

STANDARD SHEET 2-I

Sh et 4 (co tin ation ofShe t 3)

STANDARD SHEET 2-I

Sh et 5 (co tin ation ofShe t 4)

STANDARD SHEET 2-Ia

CPI Ce tre p int of v hicle inlet

SDP Sta d rdd tum pla e of v hicle inlet

V Shro d of latc s a e (if a y) s al b within th s s ld ln s L tc s al n t e te d b y n

this profie wh n it is in fuly "o e " p sitio

NOT Shro d is n t ma d tory

Th s etc e are n t inte d d to g v rn th d sig of th v hicle c n e tor b d a d latc s a e e c pt for th

dime sio s s own

STANDARD SHEET 2-Ia

Sh et 2 (co tin ation ofShe t 1)

C Ce tre ln of v hicle inlet

HP Heig t of s ra e P (s es ctio A-A of sta d rd s e t 2-I)

STANDARD SHEET 2-Ia

Sh et 3 (co tin ation ofShe t 2)

SDP Sta d rd d tum pla e of v hicle inlet

C Ce ter p int of v hicle inlet

CONFIGURATION TYPE 2

63 A, 4 0 V THREE-PHASE OR 7 A, 2 0 V SINGLE PHASE ACCESSORIES

Ov rview

The stan ard s e ts 2-I a ply to con g ration typ 2: 6 A, 4 0 V a.c thre -phase an 7 A,

2 0 V a c sin le-phase ac es ories

For con g ration typ 2, the fol owin sp cifi ation are a pl ca le:

Interloc in an latc in of the ac es ories is man atory to prevent them f rom u intentional

se aration an bre kin u der lo d The interloc in s al in ure that the energ tran mis ion

is sto p d b f ore se aration

NOT Interlo kin c n b p rorme b me h nic l or ele trome h nic l me n

The interloc in me n s al of fer a feedb c to s ow that the mec anism is in cor ect

en agement At le st one latc in me n s al b provided

The feedb c can b of fered e.g by a s p lementary contact

The pi ot f un tion s al b re lzed by implementation of IEC 618 1-1:2 10, An ex A “Pi ot

f un tion throu h a control pi ot circ it u in PWM mod lation an a control pi ot wire.”

Proximity detection an c r ent codin s al b implemented ac ordin to IEC 618 1-1:2 10,

Clau e B.5 "Sy tem for simultane u proximity detection an c r ent codin f or vehicle

con ectors an plu s"

Intero era i ty of con g ration typ 2 ac es ories is in icated in Ta le 2 4

Table 2 4 – Intero eration of configuration type 2 a c s orie

STANDARD SHEET 2-I a

c Se ln are (o tio al s aln ) Th plu are fom 1 to 16,7 h s to b k pt fe of s rin a e, to l c ts

a d eje tor mark Se 2-I b s e t 1

d Tip of sle v s c amfere for e s in ertio

e Co ta t p int

For sin le p a e s c et-o tlets, c nta ts L a d L in lu in th s ro n in in ulatio c n b omite

STANDARD SHEET 2-I a

Sh et 2 (co tin ation ofShe t 1)

IEC

Un ime sio e ra i R 0,5 mm to0,7 mm

a Prefere are for o tio al s uter Me h nismmig t e c e this are

b L tc in me n p sitio s At le st o e L tc in me n pro id d

within th pre crib dlmits o er th dista c <14,5 mm Be o d this, lmits of th c vity ma h v a

diff ere t s a e a d difere t dime sio s

d Th c vity s al h v a re ta g lar s a e with smo th e g s with th dime sio s in ic te a d s al b

within th pre crib dlmits o er th dista c < 1,2 mm Be o d th s lmits th c vity ma h v a

diff ere t s a e a d dime sio

STANDARD SHEET 2-I c

STANDARD SHEET 2-I c

Sh et 2 (co tin ation ofShe t 1)

IEC

Un ime sio e ra i R 0,5 mm to 0,7 mm

a L tc in me n , c n tru tio to c stomers d cisio Un ime sio e ra i R0,5 mm to 0,7 mm

STANDARD SHEET 2-I e

STANDARD SHEET 2-I e

Sh et 2 (co tin ation ofShe t 1)

IEC

Un ime sio e ra i R 0,5 mm to 0,7 mm