INTRODUCTION The re son for ad in s nthetic q artz cry tal for o tical a pl cation to this International Stan ard is as fol ows.. SYNTHETIC QUARTZ CRYSTAL – SPECIFICATIONS AND GUIDELINES
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Trang 4CONTENTS
FOREWORD 6
INTRODUCTION 8
1 Sco e 9
2 Normative referen es 9
3 Terms an definition 9
4 Sp cification for s nthetic q artz cry tal 13 4.1 Stan ard values 13 4.1.1 Sha e of s nthetic q artz for o tical a pl cation 13 4.1.2 Orientation of the se d 13 4.1.3 In lu ion den ity 13 4.1.4 Stria in s nthetic q artz for o tical a pl cation 14 4.1.5 Infrared q al ty in ication of α 3 5 0 an α 3 5 5 for piezo lectric a plcation 14 4.1 6 Grade clas ification by α value an Sc l eren method for o tical a plcation 15 4.1.7 Freq en y- emp rature c aracteristic of s nthetic q artz for piezo lectric a plcation 15 4.1.8 Etc c an el den ity ρ 15 4.1.9 Internal tran mitan e for o tical a pl cation 16 4.2 Req irements an me s rin method 17 4.2.1 Orientation 17 4.2.2 Han ed es 18 4.2.3 Sy thetic q artz cry tal dimen ion 18 4.2.4 Se d dimen ion 19 4.2.5 Imp rfection 19 4.2.6 Evaluation of infrared q al ty by α me s rement 2
4.2.7 Freq en y vers s temp rature c aracteristic for piezo lectric a plcation 2
4.2.8 Stria in s nthetic q artz for o tical a pl cation 2
4.2.9 Growth b n in s nthetic q artz for o tical a pl cation 2
4.2.10 Etc c an el den ity 2
4.2.1 Internal tran mitan e for o tical a pl cation 2
4.3 Markin 2
4.3.1 General 2
4.3.2 Ship in req irements 2
5 Sp cification for lumb red s nthetic q artz cry tal 2
5.1 Stan ard values 2
5.1.1 Toleran e of dimen ion 2
5.1.2 Referen e s rface flatnes 2
5.1.3 An ular toleran e of referen e s rface 2
5.1.4 Central ty of the se d 3
5.2 Req irements an me s rin method 31
5.2.1 As-grown q artz b rs u ed for lumb red q artz b rs 31
5.2.2 Dimen ion of lumb red s nthetic q artz cry tal 31
5.2.3 Identification on referen e s rface 31
5.2.4 Me s rement of referen e s rface flatnes 31
Trang 55.2.5 Me s rement of referen e s rface an le toleran e 31
5.2.6 Central ty of the se d 31
5.3 Del very con ition 3
5.3.1 General 3
5.3.2 Markin 3
5.3.3 Packin 3
5.3.4 Ma in b tc 3
6 In p ction rule for s nthetic q artz cry tal an lumb red s nthetic q artz cry tal 3
6.1 In p ction rule for as-grown s nthetic q artz cry tal 3
6.1.1 In p ction 3
6.1.2 L t by-lot test 32 6.2 In p ction rule for lumb red s nthetic q artz cry tal 33 6.2.1 General 3
6.2.2 L t by-lot test 34 7 Guidel nes for the u e of s nthetic q artz cry tal for piezo lectric a pl cation 3
7.1 General 3
7.1.1 Overview 3
7.1.2 Sy thetic q artz cry tal 3
7.2 Sha e an size of s nthetic q artz cry tal 3
7.2.1 Cry tal axis an face desig ation 3
7.2.2 Se d 3
7.2.3 Sha es an dimen ion 3
7.2.4 Growth zones 3
7.3 Stan ard method for evaluatin the q al ty of s nthetic q artz cry tal 3
7.4 Other method for c eckin the q al ty of s nthetic q artz cry tal 3
7.4.1 General 3
7.4.2 Vis al in p ction 3
7.4.3 Infrared radiation a sorption method 3
7.4.4 Mis el ane u 3
7.5 α grade for piezo lectric q artz 4
7.6 Optional gradin (only as ordered), in in lu ion , etc c an els, Al content 4
7.6.1 In lu ion 40 7.6.2 Etc c an els 4
7.6.3 Al content 40 7.6.4 Swe t q artz 41
7.7 Orderin 4
(informative) Freq ently u ed sampl n proced res 4
An ex A A.1 Complete volume cou tin 4
A.2 Commodity Y-b r sampl n – Method 1 4
A.3 Commodity Y-b r sampl n – Method 2 4
A.4 Use of comp rative stan ard for 10 % cry tal in p ction 4
(informative) Numerical example 4
An ex B (informative) Example of referen e sample selection 4
An ex C (informative) Explanation of p int cal p rs 4
An ex D (informative) Infrared a sorb n e α value comp n ation 4
An ex E E.1 General 4
E.2 Sample pre aration, eq ipment set up an me s rin proced re 48
Trang 6E.2.2 Sample pre aration 4
E.2.3 Eq ipment set up 4
E.2.4 Me s rement proced re 4
E.3 Proced re to esta l s cor ection terms 4
E.4 Calc lation of comp n ated (cor ected) a sorban e values 51
(informative) Diferen es of the orthogonal axial s stem for q artz b twe n An ex F IEC stan ard an IEEE stan ard 5
(informative) α value me s rement con isten y b twe n disp rsive infrared An ex G sp ctrometer an fourier tran form infrared sp ctrometer 5
G.1 General 5
G.2 Exp riment 5
G.3 Exp rimental res lt 5
Bibl ogra h 5
Fig re 1 – Quartz cry tal axis an c t direction 17 Fig re 2 – Ide l zed section of a s nthetic q artz cry tal grown on a Z-c t se d 19 Fig re 3 – Typical example of c t in wafers of AT-c t plate, minor rhomb hedral-c t plate, X-c t plate, Y-c t plate an Z-c t plate 21
Fig re 4 – Freq en y- emp rature c aracteristic deviation rate of the test sp cimen 2
Fig re 5 – Typical s hl eren s stem setup 2
Fig re 6 – Lumb red s nthetic q artz cry tal outl ne an dimen ion alon X-, Y- an Z-axes 2
Fig re 7 – An ular deviation for referen e s rface 3
Fig re 8 – Central ty of the se d with resp ct to the dimen ion alon the Z- or Z'-axis 31
Fig re 9 – Quartz cry tal axis an face desig ation 3
Fig re 10 – Sy thetic q artz cry tal grown on a Z-c t se d of smal X-dimen ion 3
Fig re 1 – Example of a relation b twe n the αvalue an the Q value at wave n mb r 3 5 0 cm -1 3
Fig re D.1 – Point cal p rs 4
Fig re D.2 – Digital p int cal p rs 47 Fig re E.1 – Sc ematic of me s rement set up 4
Fig re E.2 – Gra h relation hip b twe n averaged α an me s red α at two wave n mb rs of α 3 5 0 an α 3 5 5 5
Fig re F.1 – L f - an rig t han ed q artz cry tals 5
Fig re G.1 – Relation hip of α b twe n me s rin value an referen e value 5
Ta le 1 – In lu ion den ity grades for piezo lectric a pl cation 14 Ta le 2 – In lu ion den ity grades for o tical a pl cation 14 Ta le 3 – Infrared a sorb n e co f icient grades for piezo lectric a pl cation 14 Ta le 4 – Infrared a sorb n e co f icient grades an Sc l eren method for o tical a pl cation 15 Ta le 5 – Etc c an el den ity grades for piezo lectric a pl cation 16 Ta le 6 – Test con ition an req irements for the lot by-Iot test for group A 3
Ta le 7 – Test con ition an req irements for the lot by-lot test for group B 3
Ta le 8 – Test con ition an req irements for the lot by-lot test 34
Trang 7Ta le B.2 – Commodity b r sampl n 4
Ta le E.1 – Example of cal bration data at α
3 5 5 5
Ta le E.2 – Example of cal bration data at α
3 5 0 5
Trang 8INTERNATIONAL ELECTROTECHNICAL COMMISSION
SPECIFICATIONS AND GUIDELINES FOR USE
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International Stan ard IEC 6 7 8 has b en pre ared by IEC tec nical commit e 4 :
Piezo lectric, dielectric an electrostatic devices an as ociated materials for freq en y
control, selection an detection
This fif h edition can els an re laces the fourth edition, publ s ed in 2 0 This edition
con titutes a tec nical revision
This edition in lu es the fol owin sig ificant tec nical c an es with resp ct to the previou
edition:
• order re r an ement an review of terms an definition ;
• a oltion as a stan ard of the infrared a sorb n e co ficient α
3 410;
• ad ition of the α value me s rement explanation by FT-IR eq ipment in an ex;
• ad ition of the s nthetic q artz cry tal stan ard for o tical a pl cation
Trang 9The text of this stan ard is b sed on the fol owin doc ments:
Ful information on the votin for the a proval of this stan ard can b fou d in the re ort on
votin in icated in the a ove ta le
This publcation has b en drafed in ac ordan e with the ISO/IEC Directives, Part 2
The commit e has decided that the contents of this publ cation wi remain u c an ed u ti the
sta i ty date in icated on the IEC we site u der "ht p:/we store.iec.c " in the data related to
the sp cific publ cation At this date, the publ cation wi b
Trang 10INTRODUCTION
The re son for ad in s nthetic q artz cry tal for o tical a pl cation to this International
Stan ard is as fol ows
Quartz cry tal prod ced for o tical a pl cation is prod ced by man of the same s p l ers
man facturin q artz for electronic a pl cation The eq ipment an method to prod ce
o tical q artz are simi ar to those u ed in the prod ction of electronic q artz Also, with a few
ex e tion the c aracterization method of electronic an o tical material are simi ar
Therefore, IEC 6 7 8 serves as the pro er b sis for in lu in ad en a related to q artz cry tal
for o tical a pl cation
Trang 11SYNTHETIC QUARTZ CRYSTAL –
SPECIFICATIONS AND GUIDELINES FOR USE
This International Stan ard a pl es to s nthetic q artz sin le cry tals inten ed for
man facturin piezo lectric elements for freq en y control, selection an o tical a pl cation
The folowin doc ments, in whole or in p rt, are normatively referen ed in this doc ment an
are in isp n a le for its a pl cation For dated referen es, only the edition cited a pl es For
u dated referen es, the latest edition of the referen ed doc ment (in lu in an amen ments)
a pl es
IEC 6 0 8-1:2 13, En iro me tal testn – Part 1: G e neral a d guida ce
IEC 6 12 -1:2 0 , Quartz crystal unis of as e ssed qual y – Part 1: G en ric sp cificato
IEC 6 410, Sampln pla s a d p rocedures forinsp ecto b y atrib u tes
IEC 619 4 (al p rts), Pie zo lectric a d dielectric de ices for fre uency co trol a d selecto –
G los ary
3 Terms and definitions
For the purp ses of this doc ment, the terms an definition given in IEC 619 4 an the
fol owin a ply
3.1
hy roth rmal cry tal growth
cry tal growth in the presen e of water, elevated temp ratures an pres ures by a cry tal
growth proces b l eved to proce d ge logical y within the e rth's cru t
Note 1 to e try: Th in ustrial sy th tic q artz growth pro es es uti ze alk ln water solutio s c nfin d within
a to la es at su ercritic l temp ratures (3 0 °C to 4 0 °C) a d pres ures (7 0to 2 0 0 atmosp eres)
Note 2 to e try: Th a to la e isdivid dinto twoc amb rs: th dis olvin c amb r, c ntainin raw q artz c ipsat
th hig er temp rature; th growin c amb r, c ntainin c t se ds at th lower temp rature (se 7.1.2)
3.2
s nth tic quartz cry tal
sin le cry tal of α q artz grown by the h drothermal method
Note 1 to e try: Culture q artz h s th same me nin as sy th tic q artz crystal
3.3
a -grown s nthetic q artz cry tal
state of s nthetic q artz cry tal prior to grin in or c t in
3.4
a -grown Y-bar
cry tals whic are grown by u in lon stick se d in the Y-direction
Trang 123.5
a -grown Z-bar
cry tals whic are grown by u in Z-c t se d
3.6
s nth tic quartz cry tal batc
s nthetic q artz cry tals grown at the same time in one autoclave
orie tation of a s nthetic quartz cry tal
orientation of the se d of a s ntheticq artz cry tal with resp ct to the orthogonal axes sp cified
in 3.7
3.10
orthogonal a ial s stem of α q artz cry tal
orthogonal axis s stem con istin of thre axes with a mutual y vertical X axis, Y axis an Z axis
Trang 13an foreig material within a s nthetic q artz cry tal, visible by examination of s atered l g t
from a brig t source with the cry tal immersed in a refractive in ex-matc in l q id
Note 1 to e try: A p rtic larly c mmo in lusio is mainly th min rals c le a mite a d emele site
ad itive u ed in the growth proces whic may c an e the cry tal ha it, c emical comp sition,
ph sical or electrical pro erties of the s nthetic q artz b tc
3.2
pre-dime sion d bar
b r whose as-grown dimen ion have b en altered by sawin , grin in , la pin , etc to me t a
p rtic lar dimen ional req irement
3.2
impurity conc ntration
con entration of impurities relative to si con atoms
ves el for the hig -pres ure an hig - emp rature con ition req ired for growth of a s nthetic
q artz cry tal
Trang 14right-ha d d quartz or lef -h nde quartz
han ed es of q artz cry tal as determined by o servin the sen e of han ed es of the
o tical rotation in the p larized l g t
Note 1 to e try: Rig t h n e q artz is th crystal of d xtrorotatory a d lef h n e q artz is th crystal of
infrare absorption coef icie t α v lue
co f icient (refer ed to as the α value) esta l s ed by determinin the relation hip b twe n
a sorption of two wave n mb rs
Note 1 to e try: On wa e n mb r is minimal a sorptio d e to OH imp rity, th oth r is hig a sorptio d e to
prese c of OH imp rities in th crystal latic Th OH imp rity cre tes me h nic l los in reso ators a d its
prese c is c relate toth prese c of oth r los -in u in imp rities.Th αv lu isa me sureof OH c n e tratio
a d is c relate with e p cte me h nic l los esd e to material imp rities
Note 2 to e try: For th c eficie t d fin d h re, th lo arithm b se 10 is use Th infrare a sorptio c eficie t
v lu α is d termin d usin th folowin e u tio :
α=1
푡푙푙푙
1
�푇
lumbere s nth tic quartz cry tal
s nthetic q artz cry tal whose X- an Z- or Z'- s rfaces in the as-grown con ition have b en
proces ed flat an p ralel by sawin , grin in , la pin , etc to me t sp cified dimen ion an
orientation
3.31
refere c s rfa e
s rface of the lumb red b r pre ared to sp cific flatnes an orientation with resp ct to a
cry tal ogra hic direction ( ypical y the X-direction)
3.3
s nthetic quartz for optic l appl c tions
s nthetic q artz whic satisfies the req irements for the u e of o tical pickups, o tical lowp s
fi ters (OLPF) an wave plates for digital sin le-len reflex camera, monitorin camera, digital
vide camera an o tical commu ication mod le o eratin in the 3 0 nm – 1 7 0 nm wave
len th (5 8 2 cm
-1
-1
Trang 15internal tra smit a c
internal tran mitan e whic do s not in lu e los of s rface refraction
Note 1 to e try: This d finitio a ples to sy th tic q artz for o tic l a plc tio s o ly Intern ltra smis io v lu s
re uire stateme t of sample thic n s for whic th v lu is c lc late , e.g 2 mm
3.3
stria
s ort ran e deviation of refractive in ex inq artz, growin defects in whic the refractive in ex
flu tuates with a typical p riod of fraction of one mi imetre to several mi imetres
Note 1 to e try: This d finitio a ples to sy th tic q artz for o tic l a plc tio s o ly
3.3
growth ba d
contrastin den ity b n that can b o served in the Y-c t cry tal by Sc l eren an simi ar
o tical method
Note 1 to e try: Th c use of thisc ntrast isth t eleme tssu h as aluminium,so ium, lthiuma d iro are tra p d
in th crystal wh n a crystal is growin
Note 2 to e try: L rg r amo nts of tra p d imp rities ty ic ly c use a in re se in α
Note 3 to e try: Growth b n s c n ot b o serv d wh n α
3 5 5
is les th n 0,16 or α
3 5 0
isles th n 0,12
Note 4 to e try: Thisd finitio a ples to sy th tic q artz for o tic l a plc tio s o ly
4 Specification for s nthetic quartz cry tal
4.1 Sta dard v lue
4.1.1 Shape of s nthetic quartz for optic l appl c tions
A se d cry tal is removed an the growth faces are mac ined to a sp cified u iform s rface
rou h es an to a sp cified flatnes with the sp cified cry tal ogra hic orientation
4.1.3.1 Inclusion de sity of s nthetic qu rtz for piezoele tric appl c tions
The in lu ion den ity (me s red as in 4.2.5.3)for e c grade s al not ex e d the fig res inan
req ired size ran e for that grade l sted in Ta le 1
Trang 16Table 1 – In lusion de sity gra e for piezoele tric appl c tions
Users req irin a grade in only one or more of the size ran es may desig ate their req irement
as the grade fol owed by the a pro riate size ran e
4.1.3.2 Inclusion de sity of s nthetic q artz for o tic l appl c tions
The in lu ion den itygrade of s nthetic q artz for o ticala pl cation s al b s own at Ta le 2
Table 2 – In lusion de sity gra e for o tic l ap l c tions
4.1.4 Stria in s nth tic quartz for optic l ap l c tion
A size, contrastin den ity an q antity s ould not ex e d a lmit sample A l mit sample s ould
b defined b twe n the man facturer an the u er
4.1.5 Infrare qual ty indic tions of α
3 5 0
3 5 5for piezoele tric ap l c tion
An infrared extin tion co ficient value (α value) of s nthetic q artz (me s red as in 4.2.6) s al
b as l sted u der the a pro riate he din for α
35 0
or α
3 5 5
in Ta le 3 for the variou grades:
Table 3 – Infrare absorba c coef icie t gra e for piezoele tric appl c tions
Th se Q v lu s were o tain d from α me sureme ts a d empiric l c relatio , a d were in c mmo usa e
prior to 19 7 Th se are in lu e h re as th pre io s la els to maintain c ntin ity thro g th c a g in
emp asizin α la els α is th p ysic l me sureme t n w use to c ntrol a d sp cify q alty in sy th tic
q artz
Trang 17The test lmits a ove either cor esp n to or are u c an ed(ex e t in the cases of grades B an
D) from the α
3 5 0
Iimits that cor esp n to the Q value grades l sted IEC 6 7 8:19 3 This fif h
edition of IEC 6 7 8 desig ated some of the same grades in terms of minimum in icated Q's in
4.1.6 Gra e cla sific tion by α v lue a d Sc l ere method for optic l appl c tions
Grade clas ification is s own at Ta le 4
Table 4 – Infrare absorba c coef icie t gra e
a d Sc l ere method for optic l appl c tions
The freq en y- emp rature c aracteristic of s nthetic q artz cry tal u its s al b as es ed
by determination of the fractional freq en y deviation me s red at 15 °C an 3 °C with
resp ct to the series resonan e freq en y at 2 °C The fractional deviation s al satisfy the
4.1.8.1 Etc c a nel d nsity ρ for piezoele tric ap l c tion
When req ired, the etc c an el den ity, ρ, p r cm
2
(me s red as in 4.2.8) for e c grade,
s al comply with the l stin s in Ta le 3
Trang 18Table 5 – Etc c a nel d nsity gra e for piezoele tric appl c tions
4.1.9 Intern l tra smit a c for optic l ap l c tion
At the wavelen th 4 0 nm, 5 0 nm, 6 0 nm an 1 5 0 nm, internal tran mitan e s ould b
0,9 8 or more for a 2 mm thick sample
Trang 19Figure 1 – Quartz cry tal a is a d c t dire tion
(ey epie e r otatin clo k w ise)
In p larisc p : a aly ser r otate
c u ter clo k w ise
Trang 20The dimen ion alon the Z or Z'-axis s al b me s red by a p int cal p r an it s al b
sp cified as the maximum dimen ion alon the Z or Z'-axis in the gre ter X zone (se
Trang 21There s al b no cracks or fractures in the u a le region The existen e of cracks an
fractures s al b c eck d by vis al in p ction
Trang 22cry tal u in a stere binoc lar micros o e o eratin at 3 × to 4 × mag ification eq ip ed
for cou tin within either a circ lar or a s uare field an with a cal brated retic le s ale for
determinin p rticle sizes, inten e side i umination (s c as halogen lamps) over a
reces ed black mat b ckgrou d, an in ex matc in lq id (n = 1,5 , a proximately) for
tran p ren y, an me n of me s rin the dimen ion of the sample volumes cou ted An
example for the referen e sample selection proced re is given in An ex B
b) Method 2
In case it is dific lt to a ply method 1, cry tals are comp red with referen e samples
a pro riately re resentin e c grade ran e, immersin within an in ex matc in l q id
(n = 1,5 a proximately) for tran p ren y, or a plyin s c l q id to the s rface The
referen e samples s al b agre d up n b twe n the s p l er an the u er An example for
the referen e sample selection proced re is given in An ex C
4.2.5.3.2 Sampl ng
Becau e of the con idera le costs in time, la our an money, some plan for sampln b th b rs
an region within the b rs is normal y u ed by agre ment b twe n the s p l er an the bu er
when q al ty control of either in lu ion den ity or etc c an el den ity is req ired
Cle rly, the prefera le low-cost in p ction situation is the one in whic the den ities of
in lu ion or etc c an els are wel b low the test lmits, an infreq ent samples can b
ju tified Sin e s c situation are not alway at aina le, more rigorou in p ction strategies
wi sometimes b req ired for a pro riate den ity control, an s al b fou d, work d out, an
agre d up n b twe n the s p l er an the u er
Sou d statistical method are req ired in order to me t a pro riate agre d-up n as ured
q al ty level tests an en ure that the cry tals an the volumes cou ted within them are
s f iciently re resentative Sin e sampl n proced res an statistical confiden e tests are
des rib d in the l terature, their prin iples wi not b re e ted here
4.2.5.3.3 Batc s mpl n
In most b tc sampl n , a s ita le sample b r or group of b rs is c osen to re resent the b tc
p pulation The n mb r of b rs s al de en on the n mb r in the b tc , the typ of cry tal,
the inten ed a pl cation, the se aration b twe n the me n an the target in lu ion den ities
an the AQL (ac e table q al ty level) confiden e level req irement ne ded to provide
s f icient as uran e that the b tc in lu ion den ity in e c size ran e s al b b low their
a pl ca le grade test l mits The sample b r group s al re sona ly re resent the b tc with
resp ct to in lu ion den ities Deviation , if an , are al owed an s al b toward hig er, not
lower, in lu ion den ities for safe as uran e
4.2.5.3.4 Volume within a bar
A group of volumes within e c sample b r is next c osen for in lu ion cou tin The
b u daries of the volumes are defined by the are of the focal field of the micros o e (or the
outl ne of a s uare retic le) an either the heig t of the b r or the len th ran e of the de th
adju tment of the micros o e c osen for u e It is neces ary to determine an total the
volumes throu hout whic cou ts are ac umulated The volumes selected for cou tin s ould
in lu e mainly region (u ual y Z-growth zones as in Fig re 3) whose material wi b present
an active in the finis ed devices an s ould not avoid den e in lu ion volumes within these
region The n mb r of volumes p r b r s al b at le st six or more for re sona le statistical
Trang 23The sample volume location within a b r s al b a pro riately distributed in its X-, Y-, Z-axes
to in lu e the variation of the in lu ion den ity with these in e en ent varia les Typical
s nthetic q artz b rs (Fig re 3 ) are lon in the Y- an smal in the X- an Z-axes dimen ion
Normal y, the gre test variation of in lu ion den ity a p ars over a zone's grown direction, for
example the Z-dimen ion in the Z-zone (Fig res 1a an 3) Th s, for large Z-cry tals, the
sampled region s al b located at varied Z-distan es from the se d to en ure that the b r's
ran e of Z is wel -re resented by the group of sample volumes Simi arly, an noted variation
over Y or X s al b sampled, if s c variation are present
a) – L c tio of AT-c t plate in rig th n ed s nth tic
b) – L c tio of X-c t plate, Y-c t plate an Z-c t plate
Fig re 3 – Typic l e ample of c t ing wafers of AT-c t plate, minor
rhomboh dral-c t plate, X-c t plate, Y-c t plate a d Z-c t plate
To aid in distributin sample volumes within a typical b r, its les er X-s rface is mark d with
tran verse Z'-l nes, p rp n ic lar to the se d at reg lar 10 mm intervals over the Y-len th of
the s rface Sample volumes for in lu ion cou tin are c osen as ne ded from within e c
rectan le formed by the marks an the cry tal s rfaces To locate the sample volumes at varied
distan es from the se d, in smal cry tals (where a Z-zone me s res les than double the field
diameter of the micros o e), they s ould b alternated ne r an far from the se d For larger
cry tals, the volumes s ould b seq en ed in Z over its ran e to en ure that e c in lu ion
b n is re resented in the sample volumes Several freq ently u ed sampl n plan are
Trang 244.2.5.3.5 Inclusion countin
The circ lar or s uare field of view c osen for cou tin within its mark d rectan le is s an ed
vertical y over its c osen X-heig t within the micros o e's ran e of de th adju tment, as
fol ows
If the sample is a Y-b r with a relatively smal X-heig t, the s an wi b at a series of sites
varied in Z alon its len th (u der side i umination, with its les er X-s rface up) Begin in in a
rectan le p sitioned at one en of the u a le zone, an in lu ion cou t is ta en in an X-c l n er
(or p ralelel pip d) volume Startin sl g tly b low the les er X-s rface (an not cou tin
s rface material), al visible in lu ion in foc s are categorized an cou ted in e c of the size
categories req ired by the c stomer's order: 10 µm to 3 µm, 3 µm to 7 µm, 7 µm to
10 µm, an gre ter than 10 µm The micros o e is then lowered an the newly foc sed
in lu ion cou ted an ad ed into their size categories This proces is contin ed throu h the
c osen X-heig t; the proced re is re e ted at the next sample p sition, an so on
The cou ts from the b r's sample sites in e c of the four size categories are s mmed by
category an divided by the calc lated total of the sampled volumes, to o tain an average
cou t p r cm
3
for e c category in one b r The cou t averages in e c category from al the
sample b rs from a ru are averaged an recorded as required to re resent the size
distribution for the ru Maximum an minimum b r averages may also b recorded, if desired
or req ired A n merical example is given in An ex B
4.2.6 Ev luation of infrare qual ty by α me s reme t
The infrared a sorption p r centimetre at one or more of 3 5 0 or 3 5 5 wave n mb rs is
me s red in a Y-c t slce s an as the diferen e b twe n the a sorption at the c osen wave
n mb r an a sorption in the b ckgrou d outside the b n , at 3 8 0 cm
–1
or at 3 9 9 cm
–1
when u in a sin le b am in trument Sin e those α are k own to vary directly with the total
Z-growth size distribution of the cry tals in one b tc , a maximum Z-cry tal ( or worst case
maximum α me s rement is u ed to c aracterize the b tc Other cry tals, the average
Z-cry tal for example, may b me s red to further c aracterize the b tc
Two method have b en u ed for IR me s rements in q artz The first was disp rsive, a set up
in whic a monoc romator res lts in the exp s re of the test sample to a sin le b am sp ctrum
of sp cified wavelen th (wave n mb r) L ter, Fourier tran form infrared sp ctro hotometers
(FTIR) were develo ed al owin al relevant wavelen th to b sampled simultane u ly This
method u es an interferometer to col ect tran mis ion acros a wide sp ctrum The detector
sig al is sent to a computer integrated into the test setup, an an algorithm cal ed a Fourier
tran form is p rformed on the interferogram to con ert it into a sin le b am sp ctrum, with the
tran mis ion data so o tained u ed to estimate the alpha extin tion co ficient Today, the
FTIR is u ed more widely than disp rsive IR eq ipment
Both the disp rsive Infrared Sp ctrometer an FTIR method may b u ed to me s re the
whole sample at a sin le, fixed wave n mb r In this o tion, the sample is s an ed a out the Z
direction u in a nar ow b am to me s re infrared a sorption p int by-p int, then con tru tin
a ma of a sorption vers s Z-p sition
4.2.6.2 Preparation of th Y c t sl c
The s nthetic q artz cry tal to b sampled is mou ted on a s bstrate then sl ced with a q artz
saw to yield at le st one Y-c t sl ce whose thicknes afer la pin and p l s in wi fal in the
ran e of 5 mm to 10 mm The 5 mm thicknes is a pro riate for hig α-material, to resolve its
α-variation ; the mid-ran e for medium α; an the 10 mm thicknes is a pro riate for the
lowest α-material to me s re its smal a sorption
Trang 25Afer sawin , the sl ce is la p d on b th major s rfaces: first, with a homogenized mixture of
2 µm a rasive; secon , with a homogenized mixture of 3 µm a rasive Further la pin to
p l s is o tional an is prefer ed for low α
4.2.6.3 Cal bration of a sta dard Y-c t sl c in a infrare spe trophotometer
The infra-red sp ctro hotometer is turned on, al owed to warm an fuly sta i ze, then
cal brated The normal dai y calbration in lu es its tran mis ion (0 % – 10 %) or a sorb n e
(log T = 1,0 – 0) l mit setin s, c art sp ed an s n hronized sample s an in ar an ement
For evaluation an normal u e, a 1,5 mm width a erture is located in the sample b am For the
lowest α value me s rements, a 5 mm width a erture may b req ired The a erture's heig t
s al not ex e d the X-dimen ion of the se d or 5,0 mm A p l s ed Y-c t stan ard referen e
sl ce is placed first in the sample holder, whic is then mou ted in the s an in device
The wave n mb r control is set at a b ckgrou d set in (outside, but ne r the OH a sorption
b n ), u ual y (3 8 0 ± 3) cm
–1
, an the sample is tran lated throu h the b am with
s n hronized c art ad an e at the fixed wave n mb r Su h s an in is done only in the
Z-growth zones of the Y-c t sl ce (i u trated in Fig res 1 an 3) In certain cases where
b ckgrou d noise may b a pro lem, s c as sin le b am o eration, a hig er b ckgrou d
wave n mb r (3 7 ± 3) cm
–1
may b u ed for lowered b ckgrou d noise If the b ckgrou d
s an trace is not re sona ly flat outside the original se d's b u daries, a thin fi m of fluorolub
gre se s al b a pled to b th major s rfaces of the semi-p ls ed Y-c t slce Basel ne
The sample is returned to its original p sition an
the c art p p r rerol ed to the p sition where its wave n mb r s an b gan The sample is then
s an ed to plot its infra-red a sorption at this wave n mb r in the a sorption b n
The cal bration α values (maximum an minimum) are calc lated from this referen e s an,
(1/T).To c n ert this v lu to ln ar a sorptio c eficie t,asd fin d in IEV 8 5-0 -7 ,c resp n in to th
in re se in a sorptio c eficie t at th sp cifie wa ele gth, α is multiple with a fa tor 10 *n(10) = 2 0,3 Th
fa tor 10 c n erts from cm
–1
to m–1
a d ln(10) = 1/lo
10(e) from b se 10 to e
The sp ctro hotometer is con idered in pro er cal bration if its α
ma
min
re din s are
re e ta le within ± ,0 4 u its of the stan ard's values for them A stan ardization cor ection
may b calc lated as ne ded to brin the in trument's re din on a stan ard sl ce to an
ac e ted value an u ed whi e c r ent
4.2.6.4 Te t me s reme t of a Y-c t sl c
Afer s c es ful cal bration, e c pre ared (prefera ly p l s ed) u known sl ce is s an ed at
the b ckgrou d an c osen OH a sorption b n wave n mb rs, u in a thin fi m of oi as
ne ded in cases where there is only a semi-p l s Their p rtinent α values are calc lated
u in the eq ation a ove Region ex lu ed from this determination are ± ,0 mm from the
Trang 264.2.6.5 Compe s tion of α v lue by sta dard s mple
Cor elation b twe n the test eq ipment of e c man facturer can ot b as ured by strict
ad eren e to u iform me s rin con ition an proced res Therefore, it is neces ary to
esta l s a comp n ation value for α The recommen ed comp n ation value is determined by
e c man facturer referen in the proced re des rib d in An ex E
4.2.7 Fre ue c v rsu temperature c ara teristic for piezoele tric ap l c tion
The sp cification for the q artz cry tal u it for evaluatin the freq en y-vers s- temp rature
c aracteristic s al b as fol ows, an me s rements s al b made as sp cified in
IEC 6 12 -1:
• orientation of plate AT c t 3 ° 15' ± 3 ";
• finis of s rface la p d (average p rticle size of a rasive s al b les
than 3 µm), then etc ed by 2 0 kHz;
• flatnes of s rface when i uminated with monoc romatic l g t throu h an
o tical flat glas an examined within a circ lar zone
of 6 mm diameter, the prod ct of the frin e c rvature
an the freq en y expres ed in MHz s al not ex e d
5 if me s red with yel ow l g t or 6 if me s red with
gre n lg t;
stan ard atmospheric con ition for temp rature an
pres ure (se 4.1 of IEC 6 0 8-1:2 13)
The sp cification s al state the minimum an maximum slo e of freq en y- emp rature
c aracteristic (Fig re 4)
Trang 27Figure 4 – Fre ue c -temperature c ara teristic
de iation rate of the te t spe ime
4.2.8 Stria in s nth tic quartz for optic l ap l c tion
Stria inlumb redq artz cry talare o servedin the white lg t withthe lq id of whic refractive
in ex is almost the same as that of q artz, s c as si con oi Lumb red q artz cry tal is
p sitioned b twe n the cros nicol p larizers an stria can b o served from Z direction The
q antity, size an colour stren th of the stria s ould b comp red with those l mit samples
They can b also o served in the p l s ed Y-c t sample of several mi imetres thicknes by
u in s hl eren or simi ar eq ipment Typical o tical set up for testin of s hl eren is s own at
Fig re 5
Figure 5 – Typic l s hl ere s stem s tup
4.2.9 Growth ba d in s nthetic quartz for optic l appl c tions
Sample’s c t in direction is p rp n ic lar to Y axis an its b th Y face s ould b p l s ed By
u in s hl eren or simiar eq ipment growth b n s ould b o served
Trang 284.2.10 Etc c a nel d nsity
4.2.10.1 Ge eral
The etc c an el den ity is me s red by cou tin c an els in an etc ed AT-c t sample sl ce of
the sampled q artz cry tal as se n u der a binoc lar micros o e at up to 3 × mag ification
4.2.10.2 Sampl ng the cry tals from a batc
Sampl n a b tc to ac ieve a sp cified statistical confiden e level req ires the u e of AQL
confiden e statistic a pro riate in this, the etc c an el case, b cau e the etc c an el
p pulation de en s on b th the c an els in the se d an the proces that grows the material
on the se d It is prefera le to pre-sort an group se d for their etc c an el den ities an
record their group location in autoclaves or en ure that there is an adeq ate sample of the
se d as wel as the growth on them, b cau e of the p s ibi ty that some of the se d may
dif er gre tly from the others, u les intentional y control ed d rin plantin
4.2.10.3 Preparation of AT c t sl c for etc in
A sample s nthetic q artz cry tal is c t to yield an AT-c t sl ce (at 3 ,2 ° ± ° to the Y-plane) of
a thicknes to finis at 10 mm The slce s ould prefera ly contain ful se d heig t, althou h
thin er sl ces an les er se d heig ts may b u ed in sp cial cases, provided the sp cified
amou t of material is removed in e c la pin The sl ce's identity s ould b mark d with a
diamon s rib , prefera ly on its les er X-s rface, to an adeq ate de th to en ure that the
identity wi not b lost in la pin an etc in
Afer sawin an markin , the slce is la p d on b th major s rfaces; first, with a homogenized
mixture of 2 µm a rasive, then on a cle ned la with a homogenized mixture of 1 ,5 µm
a rasive A minimum of 0,2 mm total thicknes of q artz s al b removed in the first a rasive
la pin , an of 0,10 mm total thicknes in the secon a rasive la pin The slce is then
cle ned to en ure a u iform etc in rate over its s rfaces, as eviden ed by its u iform mat
a p aran e af er etc in
4.2.10.4 Etc ing proc dure for lappe AT-c t sl c
Within a fume ho d, u in a pro riate safety eq ipment (in lu in a ron, gloves, eyeglas es,
an splater s ield ), an ex es of ammonium bifluoride is ad ed to deionized water in a
s ita le container to ma e a saturated solution at 7 °C ± 2 °C The ammonium bifluoride is
maintained at the 7 °C ± 2 °C temp rature, with the u e of a con tant temp rature l q id b th
A p lytetrafluoro th lene (PT E) co ted thermometer in the solution is u ed for monitorin the
temp rature If dif erent etc temp ratures are prefer ed, the etc time wi b adju ted
a pro riately to comply with the stock removal req irement b low
The la p d an cle ned AT-c t sl ce is immersed into the saturated ammonium bifluoride
solution u in PT E-co ted ton s or an inert etc in sl ce holder The solution s ould b
agitated or the sample slowly moved (a proximately 2 mm p r secon ) d rin the etc in
proces An etc in time of a out 4 h s ould b s ficient, de en in on the agitation an the
n mb r of slces, to remove not les than 0,10 mm (minimum) or more than 0,12 mm (maximum)
total thicknes Uniform etc rate is a req irement The q artz sl ce s al b c eck d
p riodicaly for etc u iformity b th in time an over the are of the sl ce Afer etc in is
completed, the slce is removed from the etc solution with the PT E-co ted ton s, rin ed with
hot water (8 °C), then cle ned with acetone an other cle nin agents, if ne ded, to pre are
the sample for u o stru ted vis al in p ction
4.2.10.5 Etc c a nel counting proc dure
A s uare grid of known dimen ion in the ran e of 0,2 cm × 0,2 cm to 0,5 cm × 0,5 cm is
mark d on the AT-c t sl ce within the Z-growth zone as identified in Fig re 3 If prefer ed, the
grid p tern may b drawn only over the rectan ular p rtion of the Z-zones matc in the
Trang 29heig t of the se d No grid s uares s ould b cou ted that fal within ± mm of the centre l ne
of the se d
Eac sl ce is viewed with a binoc lar micros o e u in 3 × to 4 × mag ification, an a stron
l g t source directed into the sl ce in its les er X-direction Care s al b ta en to foc s the
micros o e on the up er s rface of the sample, th s avoidin cou tin the etc c an el
intersection with the lower sample s rface The etc c an els are cou ted an recorded in
e c an every s uare are with the micros o e's zo m adju tment set for a con enient
viewin mag ification Afer al the grid are s inten ed for cou tin are cou ted, their average
cou t is calc lated, an con erted to an average p r cm
4.2.1 Intern l tra smit a c for optic l ap l c tion
Internal tran mit an e is me s red by the folowin proced re
a) Two samples are c t from the same q artz b r;
b) Direction of c t in is p rp n ic lar to Y-axis ± 6 ’;
c) Thicknes of samples are 5 mm an 10 mm;
d) Both Y- ace of two samples is mir or p l s ed;
e) Tran mis ion is me s red throu h b th samples u in a sp ctro hotometer at the
wavelen th 4 0 nm, 5 0 nm, 6 0 nm, an 1 5 0 nm.Internal tran mitan e is me s red by
a sp ctro hotometer at wavelen th 4 0 nm, 5 0 nm, 6 0 nm an 1 5 0 nm
f The internal tran mit an e for a 5 mm lon sample is calc lated u in the folowin formula:
휏 =푇
tran mitan e in lu in s rface refraction los of 10 mm sample;
Internal tran mit an e values for other thicknes es can b calc lated u in the fol owin
ex the natural exp nent fu ction;
5 mm the thicknes for whic τ was original y calc lated;
t the thicknes of sample for whic the internal tran mitan e is calc lated (e.g.2 mm)
4.3 Marking
Eac s nthetic q artz cry tal s al have the fol owin information cle rly mark d on a major or
les er X-s rface:
a) man facturer's name or trade mark;
b) orientation of material;
Trang 30c) han ed es of material;
RH stan s for rig t han ed q artz;
LH stan s for lef -han ed q artz
d) other information, if sp cified, to b mark d s c as;
1) b tc identification;
2) α grade;
for piezo lectric a pl cation : Aa, A, B, C, D or E;
for o tical a pl cation : OPT A, OPT B, OPT C or OPT D
3) in lu ion den ity;
for piezo lectric a pl cation : Ia, Ib, l, Il or I I
for o tical a pl cation :OPT l, OPT Il or OPT I
4) etc c an el den ity;
for piezo lectric a pl cation : 1a ,1a,1, 2, 3 or 4;
for o tical a pl cation : 1a ,1a,1, 2 or 3
4.3.2 Shippin re uireme ts
These req irements s al b sp cified up n agre ment b twe n the s p l er an the u er
5 Specification for lumbered sy thetic quartz crystal
5.1 Sta dard v lue
5.1.1 Tolera c of dime sions
Deviation from the sp cified dimen ion alon the X- an Z- or Z'- axes s al b les than
0,2 mm (se Fig re 6)
Trang 31a) – Smal X-dimensio s ed
b) – Larg X-dimensio s ed
Figure 6 – Lumbere s nth tic quartz cry tal outl n
a d dime sions along X-, Y- a d Z-a e
5.1.2 Refere c s rfa e flatne s
Referen e s rface s al b flat to within 0,2 mm or as sp cified Care s ould b exercised in
the selection of the method of me s rement to isolate me s res of referen e s rface
deviation from those of the o p site side (p ral el sm)
5.1.3 An ular tolera c of refere c s rfa e
An ular deviation of the referen e s rface s al b les than 15’ from the sp cified
cry tal ogra hic direction (se Fig re 7)
Trang 32Fig re 7 – Angular de iation for refere c s rfa e
Th a g lar d viatio
of th refere c surfa e
from th Z-a is
L s th n ±15′