When more severe req irements are in lu ed, they s al bl sted in 1.9 of the detai sp cifi ation an in icated in the test s hed les, f or example, by an asteris.. Dimen ion an their as oc
Trang 1INTER NA TIONA L
Fix ed capacit ors for use in elect ronic equipment –
Part 4: Sect ional specificat ion – Fix ed aluminium elect roly tic capacit ors w it h
2) and non- sol d elect roly te
l aluminium, à élect roly t e sol de (MnO
2) et non sol de
Trang 2THIS PUBLICATION IS COPY RIGHT PROT CTED
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Trang 3INTER NA TIONA L
Fix ed capacitors for use in elect ronic equipment –
Part 4: Sect ional specificat ion – Fix ed aluminium elect roly tic capacit ors w it h
2) and non- sol d elect roly t e
Partie 4: Spécificat ion int ermédiaire – Condensat eurs élect roly tiques à
l aluminium, à élect roly t e sol de (MnO
2) et non sol de
W arnin ! Mak e s re th t you o tain d this publc tion from a a thorize distribut or
A tt ention! Veui ez vou a s rer qu vou avez o te u c t te publc tion v ia u distribute r a ré
Trang 4CONTENTS
FOREWORD 6
1 General 8
1.1 Sco e 8
1.2 Object 8
1.3 Normative ref eren es 8
1.4 Inf ormation to b given in a detai sp cif i ation 9
1.4.1 General 9
1.4.2 Outl ne drawin an dimen ion 9
1.4.3 Mou tin 9
1.4.4 Ratin s an c aracteristic 9
1.4.5 Markin 10 1.5 Terms an def i ition 10 1.6 Markin 10 1.6.1 General 10 1.6.2 Inf ormation f or markin 10 1.6.3 Markin on ca acitors 1
1.6.4 Markin on p c agin 1
2 Pref er ed ratin s an c aracteristic 1
2.1 Pref er ed c aracteristic 1
2.2 Pref er ed values of ratin s 1
2.2.1 Nominal ca acitan e (C N ) 1
2.2.2 Toleran e on nominal ca acitan e 12 2.2 3 Rated voltage (U R ) 1
2 2.2.4 Category voltage (U C ) 12 2.2.5 Rip le voltage 12 2.2.6 Reverse voltage 12 2.2.7 Surge voltage ratio 12 2.2.8 Rated rip le c r ent 12 3 Qualty as es ment proced res 13 3.1 Primary stage of man facture 13 3.2 Stru tural y simi ar comp nents 13 3.3 Certif ied test record of rele sed lots 13 3.4 Qual f i ation a proval (QA) proced res 13 3.4.1 General 13 3.4.2 Qual f i ation a proval on the b sis of the fi ed sample size proced re 13 3.4.3 Tests 14 3.5 Qual ty conforman e in p ction 2
3.5.1 F rmation of in p ction lots 2
3.5.2 Test s hed le 2
3.5.3 Delayed delvery 2
3.5.4 As es ment levels 2
4 Test an me s rement proced res 2
4.1 Pre-con itionin (for non-sold electrolyte ca acitors only) 2
4.2 Vis al examination an c ec of dimen ion 2
4.2.1 General 2
Trang 54.3.5 In ulation resistan e of the external in ulation (if req ired) 3
4.3.6 Voltage pro f of the external in ulation (if req ired) 3
4.4 Ro u tnes of termination 31
4.4.1 General 31
4.4.2 Initial in p ction 31
4.4.3 Final in p ction 31
4.5 Resistan e to solderin he t 31
4.5.1 General 31
4.5.2 Test con ition 31
4.5.3 Recovery 31
4.5.4 Final in p ction an req irements 31
4.6 Soldera i ty 31
4.6.1 General 31
4.6.2 Test con ition 31
4.6.3 Final in p ction 3
4.7 Ra id c an e of temp rature 3
4.7.1 General 3
4.7.2 Initial in p ction 3
4.7.3 Test con ition 3
4.7.4 Recovery 3
4.7.5 Final in p ction an req irements 3
4.8 Vibration 3
4.8.1 General 3
4.8.2 Test con ition 3
4.8.3 Final in p ction an req irements 3
4.9 Bump (if eq ired) 33 4.9.1 General 3
4.9.2 Test con ition 33 4.9.3 Final in p ction an req irements 3
4.10 Shoc (if eq ired) 3
4.10.1 General 3
4.10.2 Test con ition 33 4.10.3 Final in p ction an req irements 3
4.1 Cl matic seq en e 3
4.1 1 General 3
4.1 2 Initial in p ction 3
4.1 3 Dry he t 3
4.1 4 Damp he t, c cl c, test Db, f irst c cle 3
4.1 5 Cold 3
4.1 6 L w air pres ure (if eq ired) 3
4.1 7 Damp he t, c cl c, test Db, remainin c cles 3
4.1 8 Se l n (if req ired) 3
Trang 64.12 Damp he t, ste d state 3
4.12.1 General 3
4.12.2 Initial in p ction 3
4.12.3 Test con ition 3
4.12.4 Recovery 3
4.12.5 Final in p ction an req irements 3
4.13 En uran e 3
4.13.1 General 3
4.13.2 Initial in p ction 3
4.13.3 Test con ition 3
4.13.4 Recovery 3
4.13.5 Final in p ction an req irements 3
4.14 Surge voltage 3
4.14.1 General 3
4.14.2 Initial in p ction 3
4.14.3 Test con ition 3
4.14.4 Recovery 3
4.14.5 Final in p ction an req irements 3
4.15 Reverse voltage (if req ired) 3
4.15.1 Initial in p ction 3
4.15.2 Test con ition 3
4.15.3 Recovery 3
4.15.4 Final in p ction an req irements 3
4.16 Pres ure rel ef (if eq ired) 38 4.17 Storage at hig temp rature 3
4.17.1 General 3
4.17.2 Initial in p ction 3
4.17.3 Test con ition 3
4.17.4 Recovery 3
4.17.5 Final in p ction an req irements 3
4.18 Storage at low temp rature (if eq ired) 3
4.18.1 General 3
4.18.2 Initial in p ction 3
4.18.3 Test con ition 3
4.18.4 Recovery 3
4.18.5 Final in p ction an req irements 3
4.19 Characteristic at hig an low temp rature 3
4.19.1 General 3
4.19.2 In p ction an req irements 3
4.2 Charge an dis harge (if eq ired) 3
4.2 1 General 3
4.2 2 Initial in p ction 3
4.2 3 Test con ition 39 4.2 4 Final in p ction an req irements 3
4.21 Hig s rge c r ent (if req ired) 4
4.21.1 General 4
4.21.2 Final in p ction an req irements 4
4.2 Voltage tran ient overlo d (if eq ired) 4
Trang 7Ta le 3 – Test s hed le for q al f i ation a proval (1 of 10) 16
Ta le 4 – L t-by-lot in p ction 2
Ta le 5 – Periodic in p ction 27
Ta le 6 – Ampl tu e an ac eleration o tion 3
Ta le 7 – Pref er ed severities 34
Trang 8INTERNATIONAL ELECTROTECHNICAL COMMISSION
Part 4: Sectional specif ication –
Fixed aluminium electrolytic capacitors
with sol d (MnO
2) and non-sol d electrolyte
1 Th Intern tio al Ele trote h ic l Commis io (IEC) is a worldwid org niz tio for sta d rdiz tio c mprisin
al n tio al ele trote h ic l c mmite s (IEC Natio al Commite s) Th o je t of IEC is to promote
intern tio al c -o eratio o al q e tio s c n ernin sta d rdiz tio in th ele tric l a d ele tro ic f i ld To
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with th Intern tio al Org niz tio for Sta d rdiz tio (ISO) in a c rd n e with c n itio s d termin d b
a re me t b twe n th two org niz tio s
2) Th formal d cisio s or a re me ts of IEC o te h ic l maters e pre s, a n arly a p s ible, a intern tio al
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misinterpretatio b a y e d u er
4) In ord r to promote intern tio al u iformity, IEC Natio al Commite s u d rta e to a ply IEC Pu lc tio s
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th later
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e p n e arisin o t of th p blc tio , u e of, or rela c u o , this IEC Pu lc tio or a y oth r IEC
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8) Ate tio is drawn to th Normativ refere c s cite in this p blc tio Us of th refere c d p blc tio s is
in is e s ble for th c re t a plc tio of this p blc tio
9) Ate tio is drawn to th p s ibi ty th t s me of th eleme ts of this IEC Pu lc tio ma b th s bje t of
p te t rig ts IEC s al n t b h ld re p n ible for id ntifyin a y or al s c p te t rig ts
International Stan ard IEC 6 3 4-4 has b en pre ared by IEC tec nical commite 4 :
Ca acitors an resistors f or electronic eq ipment
This f if th edition can els an re laces the fourth edition publ s ed in 2 0 This edition
con titutes a tec nical revision
This edition in lu es the f ol owin sig if i ant tec nical c an es with resp ct to the previou
edition:
a) Revision of the stru ture in ac ordan e with ISO/IEC Directives, Part 2:2 1 (sixth edition)
to the extent practica le, an harmonization b twe n other simi ar kin s of doc ments;
b) In ad ition, Clau e 4 an al the ta les have b en reviewed in order to prevent
Trang 9votin in icated in the a ove ta le.
The l st of al p rts of the IEC 6 3 4 series, u der the general title Fix ed c p citors for u e in
electro ic e uipme t , can b f ou d on the IEC we site
This publcation has b en draf ted in ac ordan e with the ISO/IEC Directives, Part 2
The commit e has decided that the contents of this publ cation wi remain u c an ed u ti
the sta i ty date in icated on the IEC we site un er "htp:/we store.iec.c " in the data
related to the sp cifi publ cation At this date, the publ cation wi b
• with rawn,
• re laced by a revised edition, or
Trang 10FIXED CAPACITORS FOR USE IN ELECTRONIC EQUIPMENT –
Part 4: Sectional specif ication –
Fixed aluminium electrolytic capacitors
with sol d (MnO
2) and non-sol d electrolyte
1.1 Sco e
This p rt of IEC 6 3 4 a pl es to fi ed aluminium electrolytic ca acitors with sold (MnO
2) an
non-sol d electrolyte primari y inten ed f or d.c a pl cation f or u e in electronic eq ipment It
covers ca acitors for lon -l fe a plcation an ca acitors f or general-purp se a pl cation
Ca acitors for f i ed s rf ace mou t aluminium electrolytic ca acitors are not in lu ed but they
are covered by IEC 6 3 4-18
Ca acitors f or sp cial-purp se a pl cation may ne d ad itional requirements
1.2 Obje t
The o ject of this stan ard is to pres rib pref er ed ratin s an c aracteristic an to select
f rom IEC 6 3 4-1:2 16 the a propriate q alty as es ment proced res, tests an me s rin
method an to give general p rforman e req irements f or this typ of ca acitor Test
severities an req irements pres rib d in detai sp cif i ation ref er in to this sectional
sp cif i ation s al b of eq al or hig er p rf orman e level, b cau e lower p rforman e levels
are not p rmit ed
1.3 Normativ ref ere c s
The f olowin doc ments, in whole or in p rt, are normatively ref eren ed in this doc ment an
are in isp n a le f or its a pl cation For dated ref eren es, only the edition cited a pl es For
u dated ref eren es, the latest edition of the referen ed doc ment (in lu in an
IEC 6 0 3, P refered n mb r s rie for re istors a d c p citors
IEC 6 0 8-1:2 13, En iro me tal te tin – P art 1: Ge eral a d g id an e
IEC 6 0 8-2-5 :2 0 , En iro me tal testing – P art 2-54: Te ts – Te t Ta: Soldera ility
IEC 6 3 4-1:2 16, Fixed c p citors for u e in ele tro ic e uipme t – P art 1: Ge eric
s e ific tio
IEC 6 417, Gra hic l s mb ls for u e o e uipme t
IEC 61 9 -2:2 0 , Qu lity a s s me t s stem – P art 2: Selectio a d u e of s mpling plan
for in p ctio ofele tro ic c mp n nts a d p c a e
Trang 11or blan detai sp cif i ation When more severe req irements are in lu ed, they s al b
l sted in 1.9 of the detai sp cifi ation an in icated in the test s hed les, f or example, by an
asteris
The inf ormation given in 1.4.2 may, for con enien e, b presented in ta ular f orm
The f ol owin information s al b given in e c detai sp cifi ation an the values q oted
s al pref era ly b selected from those given in the a pro riate clau e of this sectional
sp cif i ation
1.4.2 Outl ne drawing a d dime sions
There s al b an i u tration of the ca acitors as an aid to e s recog ition an for
comp rison of the ca acitors with others
Dimen ion an their as ociated toleran es, whic af fect interc an e bi ty an mou tin ,
s al b given in the detai sp cifi ation Al dimen ion s al pref era ly b stated in
mi imetres; however, when the original dimen ion are given in in hes, the con erted metric
dimen ion in mi imetres s al b ad ed
The n merical values of the b d s al b given as f ol ows:
– f or c l n rical b d : diameter an len th
The n merical values of the terminals s al b given as f ol ows:
– f or le ded terminals: diameter, len th an sp cin ;
– f or lu terminals: p sition an sp cin ;
width, len th an thic nes of terminal plates;
– f or s rew terminals: nominal diameter, nominal len th, s rew-p rt len th,
p sition an sp cin
When the con g ration is other than des rib d a ove, the detai sp cif i ation s al state s c
dimen ional information as wi adeq ately des rib the ca acitor
1.4.3 Mounting
The detai sp cif i ation s al sp cif y the method of mou tin to b a pl ed f or normal u e an
f or the a pl cation of the vibration an the bump or s oc tests The desig of the ca acitor
may b s c that sp cial mou tin f i tures are req ired in its u e In this case, the detai
sp cif i ation s al des rib the mou tin f i tures an they s al b u ed in the a plcation of
Trang 121.4.4.2 Nominal c pa ita c ra ge
Se 2.2.1
When prod cts a proved to the detai sp cif i ation have dif ferent nominal ca acitan e ran es,
the f olowin statement s ould b ad ed:
"The nominal ca acitan e ran e avai a le in e c voltage ran e is given in the register of
a provals, avai a le for example on the IECQ on-l ne certif i ate s stem we site
www.iec org”
1.4.4.3 Partic lar c ara teristic
Ad itional c aracteristic may b l sted when they are con idered neces ary to sp cif y
adeq ately the comp nent f or desig an a pl cation purp ses
1.4.4.4 Soldering
The detai sp cif i ation s al sp cif y the test method , severities an req irements a pl ca le
f or the soldera i ty an the resistan e to solderin he t tests
1.4.5 Marking
The detai sp cif i ation s al sp cif y the content of the markin on the ca acitor an on the
p c agin An deviation from 1.6, these s al b stated in the detai sp cif i ation
< lectrolytic ca acitor> ca acitan e of an eq ivalent circ it havin ca acitan e an
resistan e in series me s red with alternatin c r ent a proximately sin soidal wavef orm at a
sp cif ied freq en y
1.5.2
c pa itor
<lon -l f e grade ca acitor inten ed f or a pl cation where a hig degre of sta i ty of
c aracteristic over a lon l fe is es ential
1.5.3
c pa itor
<general-purp se grade ca acitor inten ed f or a pl cation where the hig p rforman e
level of lon -l fe grade ca acitors is not req ired
1.6 Marking
Se IEC 6 3 4-1:2 16, 2.4, with the fol owin detai s
1.6.2 Inf ormation f or marking
Inf ormation given in the markin is normal y selected from the f ol owin l st; the relative
imp rtan e of e c item is in icated by its p sition in the l st:
Trang 13con ection to the rectifier (so-cal ed reservoir section) s al b marked with the n mb r 1
or with the colour red;
e) toleran e on nominal ca acitan e;
f ) ye r an month (or, ye r an we k) of man facture;
g) man facturer's name an /or trade mark;
h) man facturer's typ desig ation;
i) ref eren e to the detai sp cif i ation
1.6.3 Marking on c pa itors
The ca acitor s al b cle rly marked with a), b), c), d), e) an f ) of 1.6.2 with as man as
p s ible of the remainin items as is con idered neces ary
1.6.4 Marking on pa k ging
The p c agin containin the ca acitors s ould b cle rly marked with al the inf ormation
l sted in 1.6.2 as neces ary
2 Pref er ed ratings and characteristics
2.1 Pref er e c ara teristic
Pref er ed cl matic categories only s al b given in the prefer ed c aracteristic
The ca acitors covered by this sp cifi ation are clas if ied into clmatic categories ac ordin
to the general rules given in IEC 6 0 8-1:2 13, An ex A
The lower an up er category temp ratures s al b taken from the f ol owin :
– lower category temp rature: – 5 °C, – 0 °C, – 5 °C an –10 °C;
– up er category temp rature: + 5 °C, +10 °C, +10 °C an +12 °C
The severities f or the cold an dry he t tests are the lower an up er category temp ratures
resp ctively
2.2 Pref er e v lu s of rating
N)
Pref er ed values of nominal ca acitan e are in icated in microf arad (µF)
Pref er ed values of nominal ca acitan e s al b taken from the E 12 series of IEC 6 0 3, as
f ol ows:
1,0 – 1,2 – 1,5 – 1,8 – 2,2 – 2,7 – 3,3 – 3,9 – 4,7 – 5,6 – 6,8 – 8,2;
Trang 142.2.2 Tolera c on nomin l c pacita c
Pref er ed values of toleran es on nominal ca acitan e are given in Ta le 1
Table 1 – Pref er e v lu s of tolera c s
Pref er ed values of ated d.c voltages taken from the R 10 an R 2 series of ISO 3 are:
The category voltage is eq al to the rated voltage
2.2.5 Ripple volta e
An alternatin voltage may b a pl ed provided that the p ak voltage res ltin f rom the
alternatin voltage s p rimp sed on the d.c voltage do s not ex e d the value of rated d.c
voltage The rated rip le c r ent (se 2.2.8) do s not ex e d the p rmis ible reverse voltage
2.2.6 Rev rs volta e
The p rmis ible reverse voltage s al b given in the detai sp cif i ation
2.2.7 Surge volta e ratio
The s rge voltage s al b 1,15 times the rated voltage f or rated voltages ≤ 15 V or
1,10 times the rated voltage for rated voltages > 15 V (se 4.14)
2.2.8 Rate rip le c r e t
The rated rip le c r ent at 10 Hz or 12 Hz an at up er category temp rature s al b given
in the detai sp cif i ation Alternatively, for ca acitors f or switc ed mode p wer s p ly
a pl cation, the rated rip le c r ent s al b stated at the relevant freq en y
NOT Th rate rip le c re t is d termin d b th dime sio s of th c p citor a d s v ral oth r fa tors, for
e ample, th ta g nt of lo s a gle a d th p rmis ible temp rature ris (s e 2.2.5)
_ _ _ _ _
Trang 15For ca acitors with non-sol d electrolyte, the primary stage of man facture is the ca acitor
man facturer's evaluation of the f ormed anode f oi
3.2 Stru tural y simi ar compone ts
Ca acitors, con idered as b in stru tural y simi ar, are ca acitors prod ced with simi ar
proces es an materials, thou h they may b of dif ferent case sizes an values
3.3 Certif ie te t re ords of rele s d lots
The information req ired in IEC 6 3 4-1:2 16, Q.1.5, s al b made avai a le when
pres rib d in the detai sp cif i ation an when req ested by a purc aser Af ter the en uran e
test, the req ired p rameters are the ca acitan e c an e, tan ent of los an le an le kage
c r ent
3.4 Qual fic tion approv l (QA) proc dure
The proced res f or q al fi ation a proval testin are given in IEC 6 3 4-1:2 16, Clau e Q.2
The s hed le to b u ed f or q alf i ation a proval testin on the b sis of lot-by-lot an
p riodic tests is given in 3.5 The proced re u in a f i ed sample size s hed le is given in
3.4.2 an 3.4.3
3.4.2 Qual f ic tion approv l on the ba is of th f ix d s mple size proc dure
The f i ed sample size proced re is des rib d in IEC 6 3 4-1:2 16, Q.2.4 The sample s al
b re resentative of the ran e of ca acitors f or whic a proval is sou ht The sample may b
the whole or the p rt of the ran e given in the detai sp cif i ation
The sample s al con ist of f our sp cimen havin the maximum an minimum voltages an ,
for these voltages, the maximum an minimum case size When the ran e of rated voltages
ex e d 2 0 V, an intermediate voltage s al also b tested In e c of these case
size/voltage combination (values), the maximum ca acitan e s al b c osen Th s, for the
a proval of a ran e, testin is req ired of either four or six values When the ran e con ists of
les than four values, the n mb r of sp cimen to b tested s al b that req ired f or four
values
Two (for 6 values) or thre (f or 4 values) p r value may b u ed as re lacements for
sp cimen , whic are non-conformin b cau e of in idents not at ributa le to the
man facturer
The n mb rs given in Group 0 as ume that al groups are a pl ca le If this is not so, the
n mb rs may b red ced ac ordin ly
When ad itional groups are introd ced into the q al f i ation a proval test s hed le, the
n mb r of sp cimen req ired f or Group 0 s al b in re sed by the same n mb r as that
req ired for the ad itional groups
Ta le 2 gives the n mb r of samples to b tested in e c group or s bgroup together with the
Trang 163.4.3 Te ts
The complete series of tests sp cif ied in Ta le 2 an Ta le 3 are req ired for the a proval of
ca acitors covered by a detai specif i ation The tests of e c group s al b car ied out in
Ap roval is granted when the n mb r of non-conformin items is zero
Ta le 2 an Ta le 3 together f orm the f i ed sample size test s hed le for the q al fi ation
a proval on the b sis of the fi ed sample size proced re
Ta le 2 gives the n mb r of the samples an p rmis ible non-conf ormin items f or e c test
or test groups
Ta le 3 gives a s mmary of the test con ition an p rf orman e req irements, an c oices of
the test con ition an p rforman e req irements in the detai sp cifi ation
The test con ition an p rforman e req irements for the q al fi ation a proval on the b sis
of the fi ed sample size proced re s ould b identical to those f or q al ty conforman e
in p ction given in the detai sp cif i ation
Trang 170
Pre s re relef
4.16
Volta e tra sie t o erlo d
Not a plc ble to c p citors with s rew termin tio s or oth r termin tio s, n t d sig e to b s ld re , a state
in th d tai s e ific tio s
Trang 182 µA
Sold ele trolyte:
For lo g-lfe gra e: ≤ ,1 C
NU
R (at 2 °C ± 2 °C)
Trang 19R(at 2 °C± 2 °C)
h
For g n ral-p rp s gra e:
≤ ,15 C
NU
R(at 2 °C ±2 °C)
Trang 202 µA
Sold ele trolyte:
For lo g-lfe gra e: ≤ ,1 C
NU
R(at
R(at 2 °C ± 2 °C)
Trang 21n-s ldele trolyte c p citor, n
2 µA
Soldele trolyte:
For lo g-lfe gra e: ≤ ,1 C
NU
R (at
R(at 2 °C ± 2 °C)
Trang 22R(at
R(at 2 °C ± 2 °C)
Rh
Trang 23R(at 2 °C ± 2 °C)
h
For g n ral-p rp s gra e:
≤ ,15 C
NU
R (at 2 °C± 2 °C)
Trang 24R(at 2 °C ± 2 °C)
h
For g n ral-p rp s gra e:
≤ ,15 C
NU
R(at 2 °C ±2 °C)
n n-s ld ele trolyte
R(at 2 °C ± 2 °C)
h
For g n ral-p rp s gra e:
≤ ,15 C
NU
R (at 2 °C± 2 °C)
h
No -s ld ele trolyte
c p citors:
≤ time th lmit of 4.3.1
Trang 25R (at 2 °C± 2 °C)
h
For g n ral-p rp s gra e:
≤ ,15C
NU
R(at 2 °C ±2 °C)
h
me s re in 4.18.2
Trang 26≤15 time th lmit of 4.3.1.3
At 10 °C (with U
R):
≤12,5 time th lmit of 4.3.1.3
At 8 °C (withU
R):
Trang 27Sold ele trolyte: ≤ %
No -s ld ele trolyte:
Not a plc ble to c p citors with s rew termin tio s or oth r termin tio s, n t d sig e to b s ld re , a
state in th d tai s e if i atio
Trang 283.5 Qual ty conf orma c inspe tion
3.5.1 Formation of in pe tion lots
3.5.1.1 Groups A a d B inspe tion
These tests s al b car ied out on a lot-by-lot b sis
A man facturer may ag regate the c r ent prod ction into in p ction lots s bject to the
f ol owin saf eg ard
a) The in p ction lot s al con ist of stru tural y simi ar ca acitors (se 3.2)
b) The sample tested s al b re resentative of the values an dimen ion contained in the
in p ction lot:
– in relation to their n mb r;
– with a minimum of f i e of an one value
c) If there are les than fi e of an one value in the sample the b sis for the drawin of
samples s al b agre d b twe n the man f acturer an the certif i ation b d (CB)
3.5.1.2 Group C inspe tion
These tests s al b car ied out on a p riodic b sis
Samples s al b re resentative of the c r ent prod ction of the sp cif ied p riod an s al
b divided into hig -, medium- an low-voltage ratin s In order to cover the ran e of
a provals in an p riod, one case size s al b tested from e c voltage group In s bseq ent
p riod , other case sizes an /or voltage ratin s in prod ction s al b tested with the aim of
coverin the whole ran e
3.5.2 Te t s he ule
The s hed le f or the lot-by-lot an p riodic tests f or the q al ty conforman e in p ction is
given in the blan detai sp cif i ation
When, ac ordin to the proced res of IEC 6 3 4-1:2 16, Q.1.7, re-in p ction s ould b made,
soldera i ty an ca acitan e s al b c ec ed as sp cif ied in Groups A an B in p ction
3.5.4 As e sme t le els
The as es ment levels given in the blan detai sp cif i ation s al prefera ly b selected from
Ta le 4 an Ta le 5
Trang 29After remo al of n n o formin items b 10 % te tin d rin th ma ufa turin pro e s, s mpln
in p ctio s al b p rorme in ord r to mo itor th o tg in q alty le el b n n o f ormin items p r
mi o (×10
-6
) Th s mpln le el s al b e ta ls e b th ma uf acturer, prefera ly a c rdin to
IEC 61 9 -2:2 0 , An e A In c s o e or more n n o f ormin items o c r in a s mple, this lot s al b
reje te , b t th wh le s mple s al b in p cte a d al n n o formin items s al b c u te f or th
c lc latio of q alty le el v lu s Outg in q alty le el b n n o formin items p r mi io (×10
If re uire for s ld ele trolyte c p citors o ly
Table 5 – Periodic inspe tion
Inspe tio s b roup
a
E
p b
n b
c b
NOT Cla s 4 s p leme ts th inf ormatio giv n in IEC 6 3 4- :2 16, Cla s 4
4.1 Pre-conditioning ( or non-sol d ele trolyte c pa itors only)
Bef ore startin the test programme, al ca acitors s al b pre-con itioned by the a pl cation
of the rated voltage from a d.c voltage source havin a low internal resistan e, s c as a
Trang 30value of whic s al b a proximately 10 Ω for rated voltages up to an in lu in 10 V, an
a proximately 1 0 0 Ω for rated voltages a ove 10 V
The voltage s al b maintained f or 1 h af ter its value acros the ca acitor has b come eq al
to the rated voltage with a toleran e of ± % After this pre-con itionin , the ca acitors s al
b dis harged throu h a resistor of a proximately 1 Ω p r a pl ed volt
The tests in 3.4.3 s al b made af ter the ca acitors have b en stored for a p riod of 12 h to
4 h d rin whic no voltage s al b a pled No f urther pre-con itionin as des rib d a ove
s al b a pl ed d rin the test programme
4.2 Vis al e amination a d c e k of dime sions
Se IEC 6 3 4-1:2 16, 4.4, with the fol owin detai s
4.2.2 Vis al e amination a d c e k of dime sions
Vis al examination s al b car ied out with s ita le eq ipment with a proximately 10
mag if i ation an l g tin a pro riate to the sp cimen u der test an q al ty level req ired
The o erator s ould have avai a le faci ties for in ident or tran mit ed i umination as wel as
an a pro riate me s rin f aci ty
The ca acitors s al b examined to verif y that the materials, desig , con tru tion an
ph sical dimen ion are a pro riate
The rated voltage s al b a pl ed acros the ca acitor an its protective resistor Unles
otherwise stated in the detai sp cif i ation, the protective resistor s al b a proximately
10 Ω for rated voltages ≤10 V an a proximately 1 0 0 Ω for rated voltages >10 V
4.3.1.3 Re uireme ts
Se Ta le 3
Trang 31Basical y, a d.c voltage s ould not b a pl ed to the ca acitor d rin me s rement.
A d.c bias voltage of 0,7 V to 1,0 V may b a pl ed d rin the me s rement to avoid negative
voltage a pl cation to the ca acitor by a pl ed a.c voltage
The inac urac of the me s rin in trument s al not ex e d 2 % of the l mit sp cif ied in the
detai sp cifi ation, whether this is given as an a solute value or as a c an e of ca acitan e
The me s rement s al b u der the con ition of 4.3.2.2 The inac urac of the me s rin
eq ipment s al not ex e d 0,01 a solute value
4.3.3.3 Re uireme ts
The req irements are given in Ta le 3, with the f ol owin detai s:
a) The l mits f or the tan ent of los an le ( an ) or f or the eq ivalent series resistan e (ESR)
s al b sp cified in the detai sp cifi ation
b) For ca acitors with non-sol d electrolyte, in te d of the tan ent of los an le ( an ), the
eq ivalent series resistan e (ESR) may b sp cif ied in the detai sp cif i ation
is lkely to oc ur The toleran e on al freq en ies f or me s rin purp ses s al not ex e d
2 % The value of the me s rin freq en y s al b pres rib d in the detai sp cif i ation
4.3.4.3 Me s ring conditions
Trang 32To demon trate that the voltage is s f f iciently smal , it s al b a pl ed to one of the
ca acitors in e c sample for 1 min d rin whic time there s al b no re da le c an e in
the imp dan e of the ca acitor
The er or of me s rement s al not ex e d 5 % of the req irement or 0,0 Ω, whic ever is the
gre ter
4.3.4.4 Me s reme t at lower c te ory temperature
The me s rin freq en y at lower category temp rature s al b 10 Hz or 12 Hz u les
otherwise sp cif ied in the detai sp cif i ation
A metal f oi s al b wra p d closely arou d the ful len th of the b d of the ca acitor,
protru in by at le st 5 mm from e c en , provided a distan e of not les than 0,5 mm can
b maintained b twe n the metal f oi an the termination The en s of the foi s al not b
f olded over the en s of the ca acitor If the 0,5 mm distan e can ot b maintained, the
protru ion of the foi s al b red ced as neces ary to esta l s the 0,5 mm distan e
When a plca le, the V-bloc method is p rmited as an alternative
A d.c voltage of 10 V ± 15 V s al b a pl ed b twe n the metal f oi or the V-bloc an the
termination con ected to the ca acitor b d f or a minimum of 1 min or for the time req ired to
o tain a sta le re din At the en of this p riod, the in ulation resistan e s al b meas red
A metal foi s al b wra p d closely arou d the f ul len th of the ca acitor, protru in by at
le st 5 mm f rom e c en , provided a distan e of not les than 1 mm can b maintained
b twe n the metal foi an the termination The en s of the f oi s al not b f olded over the
en s of the ca acitor If the 1 mm distan e can ot b maintained, the protru ion of the foi
s al b red ced as may b neces ary to esta l s the 1 mm distan e
When a plca le, the V-bloc method is p rmited as an alternative
A d.c voltage grad al y in re sin at a rate of 10 V/s to a maximum of 1 0 0 V s al b
a pl ed b twe n the metal foi or the V-bloc an the termination connected to the ca acitor
Trang 33Af ter recovery, the ca acitors s al b vis al y examined u der normal l g tin an
a proximately 10× mag if i ation an me s red electrical c aracteristic given in Ta le 3
This test is not a pl ca le to ca acitors with s rew termination or other termination not
desig ed to b soldered, as stated in the detai sp cif i ation
Af ter recovery, the ca acitors s al b vis al y examined u der normal l g tin an
a proximately 10× mag if i ation an me s red electrical c aracteristic given in Ta le 3
4.6 Solderabi ity
This test is not a pl ca le to ca acitors with s rew termination or other termination not
desig ed to b soldered, as stated in the detai sp cif i ation
Se IEC 6 3 4-1:2 16, 4.15, with the f ol owin detai s
4.6.2 Te t con itions
Se IEC 6 3 4-1:2 16, 4.15
Trang 34– Sn-Pb solder: 2 5 °C ± 3 °C for (2 ± 0,2) s or (5 ± 0,5) s;
– Sn-Ag-Cu solder: 2 5 °C ± 3 °C f or (3 ± 0,3) s;
– Sn-Cu solder: 2 0 °C ± 3 °C for (3 ± 0,3) s
When the solder b th method is not a pro riate, the solderin iron s al b u ed with
solderin iron Size A
When the wetin b lan e method is a pro riate, the detai sp cif i ation may refer to
Test con ition are as folows:
– The ca acitors s al b tested for 5 c cles;
– The d ration of the exp s re at e c temp rature lmit s al b 3 min or 3 h as sp cified
The ca acitors s al b tested f or al thre (X, Y an Z) axis in one of the severities as
in icated in Ta le 6 as pres rib d in the detai sp cif i ation
Trang 35The freq en y ran e an the mou tin method s al b pres rib d in the detai sp cif i ation.
For ca acitors with axial le d an inten ed to b mou ted by the le d only, the distan e
Test con ition are as folows:
– total n mb r of bumps: 1 0 0 times f or general-purp se grade ca acitors;
4 0 0 times f or lon -l f e grade ca acitors;
2
n);
The mou tin method s al b pres rib d in the detai sp cif i ation For ca acitors with axial
le d an inten ed to b mou ted by the le d only, the distan e b twe n the b d an the
Trang 36Table 7 – Pref er e s v ritie
Pe k a c leratio
m/s2
The mou tin method s al b pres rib d in the detai sp cif i ation For ca acitors with axial
le d an inten ed to b mou ted by the le d only, the distan e b twe n the b d an the
4.1 6.3 Appl e d.c volta e during te t c r ie out
Whi e sti at the sp cif ied low pres ure an d rin the last min te of the f i e-min te p riod,
Trang 37If the ca acitors have b en immersed in a l q id, they s al b s aken to remove ex es l q id
The recovery p riod s al b 1 h to 2 h u der the stan ard atmospheric con ition
Test con ition are as folows:
– Relative h midity: (9 ± 3)%;
4.12.4 Re ov ry
The recovery p riod s al b 1 h to 2 h
4.12.5 Fin l in pe tions a d re uireme ts
Trang 38Test con ition are as fol ows:
The d ration s al b selected f rom the fol owin lsts The con ition s al b sp cif ied in the
detai sp cifi ation
– Duration: lon -l f e grade: 2 0 0 h; 3 0 0 h; 5 0 0 h; 7 0 0 h or 10 0 0 h;
general-purp se grade: 1 0 0h or 2 0 0 h;
– Ap l ed voltage: rated voltage, u les otherwise sp cified in the detai sp cifi ation
When sp cified in the detai sp cif i ation a sin soidal alternatin voltage with freq en y of
5 Hz, 6 Hz, 10 Hz or 12 Hz, as sp cif ied, s al b s p rimp sed on the d.c voltage so
that the p ak voltage do s not ex e d the value of the rated d.c voltage an that the rated
rip le c r ent is not ex e ded
a) For sol d electrolyte ca acitors, the imp dan e of the voltage source s al b maximum
3 Ω
b) For non-sol d electrolyte ca acitors, the d.c voltage s al b s p l ed by a reg lated
p wer s p ly havin a low internal resistan e an s al b a pl ed to e c ca acitor or
ca acitor section throu h a se arate resistor The value of this resistor s al b so c osen
that a s ort circ it of one of the ca acitors or ca acitor section wi have no in uen e on
the rest of the sample, but the resistan e value s al not ex e d 1 0 0 Ω
4.13.4 Re ov ry
The minimum recovery p riod s al b 16 h
4.13.5 Fin l in pe tions a d re uireme ts
Se Ta le 3
When a re etitive pres ure rel ef device is a pled at the ca acitor, the ef f ects of the inten ed
o eration of the pres ure rel ef device (f or example, sl g t colourin or dis olourin , sl g t
wetin , etc.) s ould not b con idered as le kage an /or vis al damage
4.14 Surge volta e
4.14.1 Ge eral
Se IEC 6 3 4-1:2 16, 4.2 , with the f ol owin detai s
4.14.2 Initial inspe tion
Trang 391) 1,15 times the rated voltage for rated voltages ≤ 15 V;
2) 1,10 times the rated voltage for rated voltages > 15 V
b) Internal resistan e of the voltage source: as req ired f or RC = 0,1 s ± 0,0 s
c) Temp rature:
1) up er category temp rature for lon -l f e grade ca acitors;
2) ro m temp rature for general-purp se grade ca acitors
When the detai sp cif i ation in icates that a re etitive pres ure relef device is a pl ed at the
ca acitor, the ef f ects of the inten ed o eration of the pres ure relef device (f or example,
sl g t colourin or dis olourin , sl g t wet in , etc.) s ould not b con idered as le kage
Test con ition are as folows:
The ca acitors s al b tested in con ition a) then in con ition b)
a) con ition:
1) Temp rature: up er category temp rature
2) Ap l ed voltage:
– f or sol d electrolyte ca acitors: a d.c voltage 0,15 times the rated voltage s al b
a pled in the reverse voltage p larity direction
– f or non-sol d electrolyte ca acitors: a voltage of 1 V d.c u les otherwise
sp cif ied in the detai sp cif i ation, s al b s p led in reverse voltage p larity
direction
b) con ition:
1) Temp rature: up er category temp rature
2) Ap l ed voltage: d.c voltage eq al to the rated voltage in the forward p larity
direction
Trang 40Unles otherwise sp cif ied in the detai sp cifi ation, one of the tests, as des rib d in
IEC 6 3 4-1:2 16, 4.2 , s al b a pl ed f or non-sol d electrolyte ca acitors only
The pres ure rel ef device s al o en in s c a way as to avoid an dan er of explosion or f ire
4.17 Stora e at hig temperature
Test con ition are as folows: