© ISO 2016 Guidelines for good XRF laboratory practice for the iron ore industry Lignes directrices de bonnes pratiques de laboratoire de spectrométrie de fluorescence de rayons X pour l’industrie du[.]
Trang 1Guidelines for g ood X RF laboratory
Ligne s direc trice s de b n e s pratiques de la oratoire de
spectrométrie de flu re scenc de ra o s X p ur l’industrie du
Trang 2COPYRIGHT PROTECTED DOCUMENT
© ISO 2016, P blshed in Sw itz rlan
A ll rig hts r eserved Unles otherw ise spe ified, nopar of this p blc tion ma y be r epr od c d or utilz d otherw ise in an form
or b an me ns, ele tr onic or me hanic l, inclu in p oto opying , or postin on the internet or an intranet , w ithout prior
written permis ion Permis ion c n be req esed from either ISO at the ad r es below or ISO’s member bod y in the c u try of
Trang 3F reword i v
Introduction v
1 Sc ope 1
2 Re g ents 1
3 A pparatus 2
4 F sed glas be ds 5
4.1 General 5
4.2 Storag e 5
4.3 Disc making pr ecision 5
4.4 Bead dis ortion (curv tur e and flatnes ) 6
5 Qual ty c ontrol 6
5.1 S le tion of Q C samples an freq ency of pr ep ration 6
5.2 A nalysis of Q C an analytical samples 7
5.3 Contr ol chart 7
5.4 Particip tion in pr oficiency tes pr og rams 8
A nne x A (informative)Results for flux los on ig nition testing 9
A nne x B (informative)Proc edur e to check dis making precision 10
A nne x C (informative) Meth d to determine relationship betwe n height and c onc entratio 11
A nne x D (informative) Pr oductio of a height adjustable cup
12 A nne x E (informative) Be d me sur ement ap aratus 13
A nne x F (informative) Flow she t for fused be d qual ty 14
A nne x G (informative) Microsof E c el pr og ram for calculating dis pr ecisio 15
A nne x H (informative)Data input s reen for calculating dis precisio 19
A nne x I (informative)L s of ac curacy w ith no los of pr ecision 20
A nne x J (informative) L s of ac curacy w ith los of pr ecision 22
A nne x K (informative) L s of ac curacy an precisio — L s of be d making pr ecision 23
A nne x L (informative) Results for spectr omete precision test 25
A nne x M (informative)Dr if c or r ectio 26
Biblog raphy 27
Trang 4ISO (he Int ernational Org nization for Stan ardization) is a worldwidefede ation of national s an ards
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org nizations, g ove nmental an non-g ove nmental, in laison with ISO, also take part in the work
ISO cola orat es closely with the Int ernational Ele trot ech ical C mmis ion (IEC) on al matt ers of
ele trot ech ical s an ardization
The proc d r s used t o develo this document an those int en ed for it furthe maint enanc ar
desc ibed in the ISO/IEC Dir ctives, Part 1 In p rticular the dife ent a pro al c it eria ne ded for the
dife ent ty es of ISO document should be not ed This document was draft ed in ac ordanc with the
edit orial rules of the ISO/IEC Dir ctives, Part 2 ( e www.iso.org dir ctives)
A tt ention is drawn t o the p s ibi ity that some of the element of this document ma be the subje t of
p t ent right ISO shal not be held r sponsible for identifying any or al such p t ent right Detais of
any p t ent right identified d ring the develo ment of the document wi be in the Introd ction an / r
on the ISO ls of p t ent de larations r c ived ( e www.iso.org p t ent )
Any trade name used in this document is information given for the convenienc of use s an does not
cons itut e an en orsement
F or an ex lanation on the meaning of ISO spe ific t erms an ex r s ions r lat ed t o conformity
as es ment, as wel as information a out ISO’ s adhe enc t o the WTO principles in the Te h ical
Bar ie s t o Trade (TBT), se thefolowing URL:F or word — Sup lementary information
The committ ee r sp nsible for this document is ISO/TC 1 2, Iro or a d dir c t r duc ed iro ,
Subcommitt ee SC2, Chemic al a alys i s
Trang 5This Te h ical R eport is int en ed for use in conju ction with othe Int ernational Stan ards for the
chemical analy sis of iron or s Although it was writt en for a high through-put iron or la orat ory,
the proc d r s desc ibed can be modif ied t o suit othe in us ry or la orat ory r q ir ment Some
la orat ories ma f in the r commen ed fr q ency of t es ing r commen ed b this Te h ical R ep rt
t o be ex ces ive for their situation or the pr cision r q ir d b them In this case, the o e at or ma use
their informed disc etion t o ada t her commen ations of the guidel nes t o their situation
Trang 7Guidelines for g ood X RF laboratory practic e for the iron
This Te h ical R eport spe ifies r commen ed q alty control proc d r s for XRF la orat ories
o e ating within the iron or in us ry
Al r ag ent ( inclu ing fusion fluxes an calbration r ag ent ) should be pur hased from r puta le
supple s an should me t the minimum r q ir ment for purity as lst ed in ISO 9 1 -1 Al r ag ent
should ha e a b t ch n mbe an , w he e a ai a le, a c rtif icat e of analy sis Detai s of pur hased r ag ent
( up le , amou t pur hased, q al ty, an b t ch n mbe ) should be r corded These r cords should
inclu e w hat the r ag ent ar used for F or bat ches of flux, the r cords should in icat e w hich samples
we e analy sed with a particular b t ch
2.1 F sion flux
As the levels of contamination ma v ry from b t ch t o b t ch of flux, the purity of fusion flux es should
be che ked prior t o use This can be achieved b fusing d plcat e beads of pur si ica an iron with
the new flux, an analy sing these along with beads pr par d using a pr viously t est ed (c rtified) flux
Backgrou d conc ntrations should not ex ce d 1 p m t o 2 p m (as comp r d t o a c rtif ied b t ch of
flux) for each of the folowing o ides Mn
3O
4, SnO
2, V
2O
5, Cr
2O
3, Co
3O
4, NiO, CuO, ZnO, As O
3, PbO, BaO,
Na
2
O an Cl an the sum of the p sitive dife enc s should not ex ce d 40 p m t o 5 p m
The conc ntrations of the o ides should not ex ce d 0,0 % for each of the fol owing o ides F e
2O
3, SiO
2,
2
O an P
2O
5, (he a solut e sum of the dife enc s should not ex ce d 0,0 % ),
w hie backgroun s should not dife b mor than 0,0 % Sulfur (r port ed as SO
3) can fr q ently v ry
b 0,0 % Whe e flux does not conform t o spe if ications, a se on d plcat e set of beads (made with old
an new flux)should be pr par d b a dife ent o e at or on the same da , or b the sameo e at or on a
dife ent da If the mat erial fais t o me t the minimum spe if ications, the sup le of non-conforming
flux should be contact ed an a r plac ment b t ch o tained an t est ed
Whe e non-significant deviations ar o se ved for major an trac element between flux bat ches,
these beads can be used t o updat e calbration int er ept In al cases, r cords of calbration prior an
aft er amen ment hould be kept
Prior t o cal bration amen ment, the conc ntration levels of al pr viously analy sed blank beads (prior
t o calbration amen ment) should be plott ed, an tr n s not ed If conse utive set of d plcat e beads
show consist ent p sitive conc ntration inc eases, pr vious beads should be r fused an r -ru , an the
tr n s conf irmed or neg t ed
Whe e la orat ories ele t t o use ad itive flux es (o idizing, r lease ag ent or int ernal s an ard
comp u ds), the homog eneity of the flux should be t est ed, as es ed an compar d a ains the q ot ed
q alty or a ains a flux b t ch that is k own t o be homog enous Tes ing methods inclu e dir ct
measur ment of ad ed analyt es, or in ir ct measur ment of a q alty p ramet er ( ignition los ) An
ex mple of flux t es ing r sult can be fou d in Annex A
As cal brations would ha e be n amen ed, tr n s wi l be se n as neg tive v lues pro r s ing t owards
a mor positive r sult If p s ex e t ed tr n s can ot be r plcat ed, the XRF ins rument (cal bration,
monit or) should be inspe t ed If pr viously se n tr n s ar r peat ed, flux sup le s should be contact ed,
an the pro lem discus ed
Trang 82.2 Calbration reag ents
R eag ent used for XRF r calbration should be che ked in a simiar manne t o that used t o che k flux
(b pr p ring b th the old r ag ent an the new r ag ent in the same ty e of flux) He e the level of
contaminant should not ex ce d those r p rt ed on the r ag ent up le ’ s c rtif icat e of analy sis Please
not e that it is common for r ag ent sup le s t o r port r ag ent purity b sed on an “as dife enc ” b sis
Conseq ently, a 9 , 999 % r ag ent ma ha e only be n analy sed for a single contaminant w hose cont ent
is les than 1 p m Howeve , this r ag ent ma contain othe contaminant w hich have not be n analy sed
w hose conc ntration ma be signif icant
Alt ernatively, if no in-house high purity r ag ent is a aia le, smal q antities of analy sed r ag ent ma
be o tained from r puta le la orat ories In ad ition, w he e r ag ent ar suspe t ed of contamination,
they can be ext ernal y analy sed
Al eq ipment used t o pr p r an measur fused glas beads should be che ked on a r gular b sis in
ac ordanc with the sched le set out in Ta le 1 The fr q encies defined in Ta le 1 ar those r q ir d b
a high through-put iron or la orat ory As this Te h ical R ep rt is a guidel ne rathe than a pr sc iptive
s an ard, la orat ories with les e deman s can modify the f igur s ac ordingly
3.1 Be d pr eparatio equipment
Al eq ipment used for the prod ction of fused glas beads ( uch as b lanc s, fusion war , fusion
furnac s an sample drying eq ipment) should be ins aled, maintained an o e at ed in ac ordanc t o
the man factur r’s r commen ations The ext ernal surfac s of al fusion furnac s should be inspe t ed
at the commenc ment of each shif for ex ces ive d s an glas fra ment or glas spi s If any spi lag e
is det ect ed it should be cleaned up befor furthe use On a we kly b sis, or if spi ag e has oc ur ed,
fusion furnac s should be alowed t o co l an the int erior should be inspe t ed for fault (broken or
lo se furnac l nings that ma contaminat e samples) and cleaned (an r pair d if ne es ary) Fusion
furnac t empe atur s should be che ked we kly for ac uracy an u iformity of t empe atur using a
calbrat ed r fe enc the mocouple As a g ene al rule, an in epen ent pe formanc au it of bead making
eq ipment ( inclu ing any environmental fact ors)should be pe formed yearly
Table 1 — Summary of frequency of tests and procedures
a
Monit or data should b checked for drif (3.2.4).If pro lems/is ues
are suspected within the instrument, then inc e sed monitor samples should b ru
throughout the day
A t the commencement of every shif , al la oratory per on el involved in the prod c
-tion of XRF fusion b ads should prepare at le st one q ality control sample (reference
or certif ied reference material) in d plicat e (5.1)
A t the commencement of every shif , al la oratory per on el involved in the prod c
-tion of XRF fusion b ads should prepare at le st one q ality control sample (reference
or certif ied reference material) in d plicat e (5.1) These specimens should b me
s-ured an the results evaluat ed b fore an u k own specimens are validated
Monitor chiled water flow rate an t emperature (3.2.2)
Monitor compres ed air pres ure (3.2.2)
Monitor detect or g s flow rat e an pres ure (3.2.2)
Monit or instrument er or lo s (3.2.2)
Inspect fusion furnaces an cle n if neces ary (3.1)
a
Monitor is used e clusively for drif c r e tion Where the power set in s have not chan ed more than 1 k W fom the
nominal operatin power an the spe t ometer has be n shown to have a hieved s abi ty over a desired time f ame (3.2)
Monitor u dates c n be perormed for the c r espon in time fame
Trang 9Fr quency Tes
We kly C eck resolution an p lse shif for flow detector (3.2.2)
Perform dis making precision t ests for new operat or Once competent, perform
checks monthly (4.3)
Cle n int erior an e terior of fusion furnaces (3.1)
C eck furnace t emperature an u iformity of t emperature (3.1)
Fortnightly Back u spectrometer data f iles,calibrations an conf igurations (3.2.3)
Me sure flatnes of moulds an casting dishes (4.4)
Monthly Perform dis making precision tests for compet ent operat or (4.3)or automat ed
eq ipment
Cle n monit or (3.2.4)
T re -monthly Prepare sy thetic calibration stan ards ( Sy Cals) in q adru licate an compare
results to calibration data (5.3)
Half-yearly an prior to
calibration or af er
major repair
Perform precision tests in ISO/TR 1 2 1
Perform long -t erm sta ility t ests in ISO/TR 1 2 1
Perform detector line rity tests in ISO/TR 1 2 1
Ye rly C eck al b ad preparation eq ipment b lances, fusion ware, fusion furnaces an
en ironmental con itions)(3.1)
a
Monitor is used e clusively for drif c r e tion Where the power set in s have not chan ed more than 1 k W fom the
nominal operatin power an the spe t ometer has be n shown to have a hieved s abi ty over a desired time f ame (3.2)
Monitor u dates c n be perormed for the c r espon in time fame
3.2 X RF Spectrometer
3.2.1 General
Al XRF ins rument should be t est ed t o ensur conformanc t o ISO/TR 1 2 1 for ins rument pr cision
an det ect or lnearity Pr cision t es ing should be pe formed twic yearly, or w heneve major r p irs
t o an XRF (r plac ment of det ect or, X-ra tube, g ene at or or measur ment ele tronics) or t o the chi led
wat er cir uit has be n pe formed
F or al ins rument t es s, a r lative pr cision of bett er than 0,0 % coeff icient of v riation is r q ir d
for the analy sis of F e in iron or s, and so spe tromet er pr cision an l nearity t es s should be car ied
out using ac umulat ed count rat es of 2 × 1
7
count for each measur ment Whe e separat e cou ting
channels ar used for the dife ent element ( imultaneous ins rument ), or w he e the det ect or is
chang ed, the dead time of each chan el an each det ect or should be det ermined in epen ently, using
an a pro riat e wa elength for the det ect or/c y stal combination
L ng t erm (24 h) XRF s a i ty t es s should be pe formed using v rious kV an mA set ings, det ect or,
col imat or, an c y stal combinations Al t es s should be con uct ed biann al y at a signif icanc level of
0,0 % (2 × 1
7
cou t ), an immediat ely prior t o pe forming an XRF calbration Ins rument should
exhibit short-t erm s a i ity in the orde of 0,0 % o e a 6 h t o 1 h pe iod If an XRF fais t o me t
desir d pr cisions, ins rument man factur rs should be consult ed an the cause of p or ins rument
s a i ty r ctified
A dditional spe tromet er t es s can be fou d in Annex es I, J an L
3.2.2 Each shif/we kl y spectrometer checks
As the o e ation an pe formanc of an XRF spe tromet er is highly depen ent on the q alty of ext ernal
se vic s such as chi led wat er ( flow rat e an t empe atur ), compr s ed air (pr s ur ) an det ect or
g s (flow rat e an pr s ur ), the s atus of these sup l es should be monit or d on a daiy b sis an the
Table 1 (c ontin ed)
Trang 10r sult r corded in a che k she t In ad ition, e ror lo s should be che ked dai y an cor e tive action
taken w hen fa ult ar r p rt ed As spe tromet ers p s es int ernal se vic s ( uch as chi led wat er flow,
t empe atur an con uctivity, int ernal spe tromet er t empe atur an ins rument v cu m levels), the
s atus of these should be monit or d Not e that as al mode n XRF sof war p s es es spe tromet er
s atus sc e ns, these should be con gur d t o be o en in a minimised win ow so that the s atus of
spe tromet er se vic s can be monit or d
As the pe formanc an con ition of spe tromet er flow det ect ors ar highly dependent on the q alty
of det ect or g s, the r solution an pulse shif should be che ked on a we kly b sis Che ks should be
pe formed with r g rd t o the man factur r’s r commended proc d r Minor chang es in pulse shif
(≥ , ≤ ) should be cor e t ed (not e as spe tromet ers ty icaly ha e dife ent det ect or v ltag e set ings
for each c y stal, al should be che ked w hen t es s an amen ment ar pe formed) Signif icant chang es
in det ect or r solution or pulse shif p sition should be inves ig t ed as these ma be caused b win ow
faiur or g s contamination (leaks)
3.2.3 Hard war e and sofware backup
A b ck p of spe tromet er data files, calbrations an conf igurations should be pe formed eve y two
we ks This b ck p should be st or d on a r mot e comput er or shar d data st orag e ar a XRF sof war
can be st or d in a se ur ar a within thela orat ory
It is also highly r commen ed that XRF sof war an spe tromet er data (calbration f iles an
conf iguration set ings) be lo ded on seve al comput ers (la t ops pr fe r d) w hich pos es the ne es ary
hardwar ( e ial p rt )r q ir d t o conne t an commu icat e with thespe tromet er These comput ers
wi se ve as a hardwar an sof war back p
3.2.4 Instr ument mo itor
To compensat e for drifs in X-ra tube output int ensity, al X-ra measur ment should be made
r lative t o a monit or disc Although dife ent monit or discs could be used for each component, it is
mos convenient t o use a single disc, containing al comp nent t o be measur d The r q ir ment of
the monit or disc is that it be s a le o e a long pe iod Also, the monit or should contain suff icient of
each element t o ensur that the int ensity of each analytical l ne is much highe than the int ensity of
the b ckgroun an can be measur d with the r q ir d pr cision in a r asona le time Suita le s a le
monit or discs made for the analy sis of iron or ar a ai a le comme cialy
The es ential pro e ty of the monit or is it long -t erm s a i ity It should be flat so that it can be plac d
r prod cibly in the sample holde of the XRF, and the analytical surfac should be pol shed for easy
cleaning Monit ors should be cleaned in ac ordanc with man factur r’ s spe if ications or eve y two
months with ethanol or ac t one In-house pr p r d b rat e monit ors ar not r commended as they ar
uns a le an det eriorat e over time
The ac umulat ed count for the v rious element should be such that they ar highe than those from
iron or s, so that pr cision is not l mit ed b the monit or F or the major element , inclu ing F e, the cou t
rat e ma be les than o se ved from iron or s, but it should be high enough that, in a short cou ting
time, the counting e ror is sufficiently smal Monit ors should be run eve y 4 h t o 6 h d ring, an prior
t o thecommenc ment of routine analy ses
Monit or cou t timescan be det ermined at he time of cal bration using the formula below
The monit or count time TM ( in se onds) for each element is given b F ormula (1):
Trang 11F or F e, the int ensity should be measur d using 1 0 % F e
2O
3
T is the r q ir d co nting time ( in se on s), for each element as de ived in ISO 9 1 -1:2 0 , 7.2.6;
RM is the int ensity, c /s, from the monit or for each analyt e, measur d for 1 s
Whenever XRF spe tromet er p wer set ings ar chang ed mor than 1 k W, ins rument tube ins a i ty
ma oc ur Depen ing on the ty e of spe tromet er an X-ra tube design, this ins a i ty ma pe sis
for 3 min t o 6 min C nseq ently, prior t o measur ment, X-ra eq ipment should be powe ed up for a
suita le time an al owed t o s a i ise
Whe e spe tromet ers ar maintained at a s an b set ing that is les than 0,5 kW of the nominal
o e ating p wer, monit ors ne d not be run prior t o the commenc ment of analy sis Monit or ac eptanc
control chart should be plott ed on Shew hart chart using the lmit spe if ied in the control chart
se tion of this Te h ical R eport
3.2.5 Calbration val datio
Onc a cal bration has be n pe formed in ac ordanc t o ISO 9 1 -1, the method should be v ldat ed
( ruenes t es ing an conformanc t o method pr cision) using a pro riat e r fe enc s an ards The
c rtif ied r fe enc an othe r fe enc mat erials used t o v ldat e a calbration should be chosen using
ISO 1 042 for conc ntration an matrix element
In ad ition t o v l dating a calbration using r fe enc mat erials, si con dio ide an iron o ide, pur
an binary calbration s an ards an synthetic calbration s an ards ( SynC ls) should be analy sed as
un nowns t o v ldat e the calbration Not e, as the calbration an calculation alg orithms ar dife ent,
a slght bias betwe n the r gr s ed and measur d chemical conc ntrations ma oc ur This bias should
be not mor than 1,5 times the counting s atis ical e ror (measur ment pr cision) for 1 % of the
analy sed samples
Al samples, r g rdles if they ar calbration, q al ty control or for routine analy sis should be pr p r d
with eq al car an conside ation Conseq ently, al samples should be pr p r d using the proc d r s
l st ed in ISO 9 1 -1:2 0 , 7.1.2 t o 7.1.7 using compet ent o e at ors To ensur that theq al ty of analy ses
ar not o e at or compromised or biased, al bead pr p rations should be o e at or trac a le
4.2 Storag e
Beads should not be st or d in desic at ors containing any drying ag ent ( uch as si ica g el) or in drying
o ensas e roneousd s p rticles wi l contaminat e the analytical surfac It is r commen ed that beads
be clearly la eled an plac d in clean r -seala le PVC b gs prior t o analy sis an for long t erm st orag e
Whe e beads ar t o be analy sed within 3 min of pr p ration, co led beads should be trans e r d
dir ctly from the cas ing dish/moulda le int o a clean spe tromet er sample tra
4.3 Dis making pr ecision
Al pe sonnel/eq ipment inv lved in the prod ction of XRF samples should be t est ed for disc making
pr cision Initial y, o e at ors should be taught b an o e at or w ho has pro en ex e ienc in the
pr paration of fused beads Disc making should be che ked we kly, unti such a time as beads can be
made consist ently t o conform t o r q ir d la orat ory pr cisions (normaly, thr e conse utive ru s)
The eaft er, disc making pr cision should be che ked monthly A g ene al proc d r for che king disc
making can be foun in An ex B, with a calculation pro ram for measur ment pr cision in Annex G
Whe e aut omat ed bead making faci ities ar used (weigh s ations and fusion l nes), al pr paration
l nes should be t est ed
Trang 12As a g ene al guide, r ading e rors should not ex ce d s atis ical cou ting e rors, w hie disc making
e rors should not ex ce d r ading e rors b mor than 1,5 % of the theor tical cou ting e ror If
r ading e rors (measur ment pr cision) ex ce d those ex e t ed for cou ting times, this is in icative of
ins rument pr cision e rors (non-s a i ty of det ect ors, tube, col imat ors, lo ding e rors) Alt ernatively,
this could in icat e insufficient ins rument warm up time ( ta i isation time) If conse utive ru s
(pe formed at long er ins rument warm up pe iods) fai t o me t desir d ins rument pr cisions,
ins rument man factur rs should be consult ed an the cause of p or ins rument s a i ty r ctif ied
If disc making e rors (pr cision) ar in exces of r ad e rors b 1,5 %, beads should be broken an
r fused/ re-p ur d using ex ctly the same fusion w ar (moulds an moulda les) used t o pr p r the
beads Ifin ivid al r analy sed bead e ror tr n s cor elat e pr viously analy sed beads, this is in icative
of an in e ent pro lem in the composition of the bead This could be d e t o incomplete drying of flux
or o idant or incomplet e ignition of sample Alternatively, o e ators ma ha e b lanc pro lems, p or
weighing t ech iq e, bead curv atur pro lems or q antitative los of material d ring trans e o e ations
If disc making is foun to impro e folowing r fusion an r analy sis (XRF r ading e rors ar cons ant)
this is in icative that the originaly cas beads we e not homog eneous or we e p or ly pr p r d beads
(c acked, u dis olved mat erial c y stal isation) If this oc urs, the o e ation of the fusion eq ipment
should be che ked to ensur that the t empe atur within the furnac , the a itation an the bead co lng
o e ation ar al u iform Whe e a significant los in the a i ty t o cas beads is encou t er d, inspe tions
an t es s of weighing an cas ing eq ipment should be pe formed ( e An ex K) If these ar fou d t o
be in orde , the fusion p ramet ers (a itation time, spe d et c ) should be adjust ed an the bead making
pr cision r che ked using fr shly weighed samples Not e that w hen man aly o e at ed fusion eq ipment
is used, dife enc s in the p uring time an co lng rat esha e be n fou d t o afe t pr cision
The r sult of al pr cision beads ( inclu ing the o e at or name, dat e, eq ipment used an the r sult of
any cor e tive actions used t o impro e bead pr cision) should be ta ulat ed an st or d
4.4 Bead distortion (curvature and flatnes )
As the X-ra int ensity (an henc conc ntration) g ene at ed from an analytical sample is depen ent on
it r lative g eometry from the det ect or an X-ra ex citation sour e, impe fe tions in the curv tur
an flatnes of XRF beads (dist ortion) wi l dir ctly afe t the ac uracy of analytical det erminations
As the r lationship between bead dist ortion an measur ment ac uracy (measur d conc ntration)
is u iq e for each spe tromet er configuration an bead pr paration t ech iq e (diution an bead
siz ), this r lationship should be det ermined for each spe if ic combination An ex C desc ibes a
method t o det ermine the r lationship betwe n bead dist ortion an conc ntration, w hie An ex D
depict modif ications t o t es eq ipment Onc a r lationship has be n det ermined, bead dist ortion
( impe fe tions in cas ing a p ratus) should be as es ed an r ctified using the eq ipment an
proc d r desc ibed in Annex E an An ex F Fusion war -spe ific r forming t ools can be pur hased
from the a pro riat e ven ors
Alt ernatively, moulds an cas ing dishes should be r formed on a we kly or monthly basis, or w heneve
flatnes is suspe t ed as a sour e of analytical e ror
5 Qual ty control
5.1 S lection of Q C samples and frequency of preparation
A t the commenc ment of eve y shif, al la orat ory pe son el inv lved in the prod ction of XRF fusion
beads should pr par at leas one q alty control sample (r fe enc or c rtif ied r fe enc mat erial)
in d plcat e 5.1 These spe imens should be measur d an the r sult ev luat ed befor any un nown
spe imens ar v ldat ed
Qualty control samples should be chosen in ac ordanc with ISO 1 042 for the r p rted element
Note that any r fe enc mat erial that has be n made t o conform t o ISO Guide 3 is ac epta le for
in-house use Whe e p s ible, the same s an ards that we e used t o v l date the calbration should be
used as Q C s an ards
Trang 13The use of d pl cat e beads is highly r commen ed as they can be used t o as es o e at or disc making
proficiency an short-t erm pr cision
Pur si icon dio ide (99, 99 % containing les than 3 μg g of each of the othe o ides lst ed in
ISO 9 1 -1:2 0 , Ta le 1) should be used as a q alty control sample t o monit or contamination of
r ag ent an deviations in b ckgrou d eq iv lent conc ntrations Duplcat e beads should be pr p r d
at he commenc ment of each shif an the r sult plott ed Eve y thr e months, q adruplcat e synthetic
calbration s an ards ( SynCals), as desc ibed in ISO 9 1 -1, should be pr p r d and the r sult
comp r d t o those of the cal bration data
R esult for Q C samples should be s atis icaly analy sed using the truenes t es spe if ied in
ISO 9 1 -1:2 0 , 9.6 an the r sult plott ed in an a pro riat e control chart containing Z scor s Fused
bead samples w hich fai t o p s the truenes or pr cision t es s should be r run or r fused If a dife enc
betwe n subseq ent XRF analy ses is gr at er than four times the iron analytical e ror ( y ical y 0,0 %
t o 0,0 % ), the s a i ity or lo ding me hanics of the spe tromet er should be t est ed in ac ordanc with
ISO/TR 1 2 1
R eanaly sed beads w hich s i l fai truenes or pr cision t es s should be r fused an analy sed Samples
w hich fai subseq ent r fusing an analy sis should be r analy sed as an in ependent d plcat e p ir
Whe e conse utive d plcat e beads fai truenes t es s, the spe tromet er an analytical b lanc
pr cision should be as es ed In ad ition, the o e ation ofthe fusion eq ipment (mixing, fusion time
an t empe atur ) an con ition of the fusion war (bead curv tur an contamination) should be
che ked an a pro riat e cor e tive action taken
5.2 A nal ysis of QC and anal ytical samples
The ac uracy an pr cision of routine analy ses ar depen ent on sampl ng an pr paration proc d r s
Conseq ently, analytical samples should be pr p r d in ac ordanc with ISO 3 8
W ithout u de taking multiple sample analy ses it is imp s ible t o asc rtain w hat pe c ntag e of the
o e al pr cision can be at ribut ed t o sample pr paration an w hat can be at ribut ed t o measur ment
pr cision W ith r spe t t o analytical data, although it is desira le t o analy se routine samples in
d plcat e, in many cir ums anc s this is impractical d e t o o e ational l mitations Nevertheles , a
pro ortion of analytical samples (5 % t o 1 % )should be measur d in d plcat e
In an ideal situation, the pr cision of sample pr p ration should be eq al for b th routine samples an
c rtif ied r fe enc mat erials used for q alty control data The efor , w he e a signif icant pr cision
dife enc is o se ved between q alty an routine analy ses, this can be at ribut ed t o p or sample
pr paration In this case, the pro lem should be inves ig t ed an cor e t ed
5.3 Control char ts
Chart should be cons ruct ed in ac ordanc with ISO 7 7 - 2 for each q al ty control s an ard an for
each XRF monit or Chart should be cons ruct ed for eve y la orat ory t echnician an XRF ins rument
Whe e multiple analytical b lanc s an fusion eq ipment (furnac an fusion war ) ar used in a
la orat ory, samples should be pr p r d in a wa that al eq ipment is uti iz d The Shew hart chart
should be updat ed eve y time a Q C sample /CRM is analy sed Significant long t erm tr n s ( hr e
conse utive biased r sult ) should be inves ig t ed an a pro riat e cor e tive measur s taken t o
cor e t this bias Pr fe a ly, a single chart for each XRF ins rument should be cons ruct ed w he e the
t ech ician an pe mutations of fusion furnac s an b lanc s ar clearly identif ied
Whie the truenes tes for each use of the CRM s i l a ples ( e ISO 9 1 -1:2 0 , 9.4 ), the use of the
Shew hart chart is r commen ed t o identify outle s, tr n s and ru s, folowing the principles outlned
in ISO 7 7 - 2, using “t es s for as igna le causes” Statis ical ev luations should inclu e information
pe taining t o short (bead d plcate) an long te m bead making pr cision of o e at ors an bead
making eq ipment In ad ition, the short an long t erm spe tromete pr cision should be as es ed on
a we kly b sis
Trang 14F or pur si icon dio ide, the mean trac element conc ntrations should be not mor than two times
the measur d backgroun conc ntration (o tained d ring calbration) F or a cor e tly calbrat ed
XRF ins rument, this should be a pro imat ely eq al t o half the q antification l mit de ived from
ISO 9 1 -1:2 0 , Ta le 7 (using S = s andard deviation) Ex ces ive b ckgrou d conc ntrations ( in the
orde of 1 times the measur d XRF v lue) ar in icative of gros contamination from fusion war or
fusion furnac s
Short-t erm monit or drif should be not mor than 0,1 % v riation in count between monit or
measur ment for iron, si ica, calcium, mang nese, aluminium, titanium, ma nesium, phosphorous,
sulfur an p tas ium If this lmit is ex ce ded, al measur ment should be r peat ed Su den e ratic
chang es in monit or cou t should be cor e t ed prior t o analy sis L ng t erm monit or drif should not
chang e mor than 0,5 % pe year for at omic mas es gr at er than p tas ium F or at omic n mbe s les
than p tas ium, long t erm drif should not v ry mor than 2 % pe year Due t o tube ag eing, monit or
v lues ma eithe de r ase (l ght element ) or inc ease over time
If drif ex ce ds these figur s, o e at ors should inves ig t e the ca use of the drif
5.4 Participation in pr oficiency test prog rams
Al la orat ories should p rticip t e in roun ro in proficiency t es ( int er-la orat ory comp rison)
pro rams w hich conform t o the guidelnes s ipulat ed in ISO/IEC 1 043 These proficiency pro rams
should be used t o ev luat e the la orat ory’ s ac uracy and the short-t erm (r plcat e e ror) an long
t erm analy sis pr cision In ivid al la orat ories r sult should be ranked t o the o e al la orat ory
pe formanc b means of Z scor s
The r sult of prof iciency pro rams should be made r adiy a ai a le t o al la orat ory s af
Pr fe ential y, r sult should be r p rt ed gra hical y an should inclu e a clear an concise
int erpr tation of ac uracy an pr cision of data
La oratories should ensur that suff icient r sour es ar commit ed to maintaining r cords,
inclu ing the outcomes of inves ig tions of any unsatis actory r sult an subseq ent cor e tive or
pr ventative actions A la oratory should be a le to draw it own conclusion a out it pe formanc
from prof iciency tes s
Trang 15A nne x A
Results for flux loss on ig nition testing
Table A.1 — Results for flux los o ignitio testing
R esult of ignition trials in icat e that the r lative s an ard deviation ( RSD ) for 1 ignitions of flux
b t ch 1B is highe than that o se ved for 1A As the ignition los is d e t o the de omp sition of the
ad ed o idizing ag ent, the pe c ntag e RSD an a e ag e ignition los can be used as measur of ad itive
homog eneity an q antity
Trang 16A nne x B
Make sur that moulds an cas ing dishes have be n as es ed t o ensur flatnes (4.4) Pr p r betwe n
8 an 1 beads of ignit ed spe trosco ical y pur F e
2O
3( 99, 99 % purity) using the normal diution
r cipe (flux:sample:o idant ratio) an fusion t echniq e(fusion times an t empe atur s)
Using an exis ing iron or analytical method as a base, c eat e a new analytical proc d r w he e only
iron is measur d an matrix cor e t ed (al major an trac element ar r mo ed from the calbration)
Measur ment times should be sele t ed so that t otal ac umulat ed cou t of 2 × 1
7
ar o tained for a
pr cision bead
Beads should be measur d twic in suc es ion, r -measuring the f irs bead at the en of each sample
ru Data should be proc s ed ac ording t o the sample calculation spr adshe t in An ex G an Annex H
(a co y of the calculation pro ram is a ai a le from CSIRO, A delaide)
In al cases, R ead e ror should be eq al t o the s atis ical cou ting e ror of the analytical method
(≈ 0,0 % or 2 × 1
7
cou t ) Disc e ror should be les than 1,5 of the theor tical cou ting e ror, but
pr fe a ly eq al t o the measur ment e ror (w hen r p rt ed at 1 0 % F e
2O
3conc ntrations)
Trang 17A nnex C
c onc entration
The proc d r t o det ermine r lationship betwe n height an conc ntration is as fol ow s:
a) Using bead measur ment a p ratus (An ex E) an an u modified X-ra cup, set depth ga ug e
r fe enc p int t o z ro using datum bead
b) Using height adjus a le cup (as desc ibed in Annex D), set bead height 0,5 mm lowe than the
datum bead height (plus 0,5 mm on depth ga ug e)
c) Using a flat 1 0 % Fe
2O
3fusion bead, measur the iron conc ntration ( in q adruplcat e) uti izing a
cou ting s atis ical e ror of 0,0 5
NOT A flat usion b ad can b prepared from a nominal fusion b ad that has b en dry lap ed using
12 0 grit diamon polishing paper an machinist’ s surface plate
d) R epeat measur ment proc d r (a o e) for datum height at (− ,2 , 0,00, + ,2 an + ,5 ) mm
e) Plot a e ag e F e
2O
3conc ntration a ains dife enc from datum point (pr paration of height/
conc ntration r lationship)