© ISO 2016 Impact test procedures for road vehicles — Rear seat positioning procedures for Hybrid III 5th percentile female dummy Procédures de chocs pour les véhicules routiers Procédures d’installat[.]
Trang 1Impact test proc edures for road
proc edures for Hybrid I I 5th
Procédure s de ch cs p ur le s v hicule s ro tiers - Procédure s
d’instalation et de p sition ement en plac s ar ière s de s ma neq ins
Hy rid II 5ème pe c ntile femme
Refer ence n mb r Fir t edition
2 16-1 -1
Trang 2COPYRIGHT PROTECTED DOCUMENT
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Trang 3F reword i v
1 Sc ope 1
2 Nor mati ve r eferenc es 1
3 Terms an definitions 1
4 Symbols and abbreviated terms 1
5 Rec ommendatio s 2
5.1 General 2
5.2 Position of the rear seat 2
5.2.1 Rear seats 2
5.2.2 Rear seatb cks 2
5.2.3 Rear head restraints 3
5.2.4 S at sup orts 3
5.2.5 S atbelt uppe torso adjus ment 3
5.2.6 A rmr es s 3
5.2.7 Defining the seat c ntr e r eferenc lne 3
5.3 Desig n H-Point Dete mination 3
5.3.1 Dete mining the H-point of SA E J8 6 devic 3
5.3.2 Method for de iving the Desig n H Point of Hy rid I I 5th percentile female Dummies for r ear seat p sition 4
5.4 Ins alation and positioning of Dummy 5
5.4.1 Ins alation method for Hy rid I I5th per centie female Dummies 5
5.4.2 Fas ening of seatbelt 8
Biblog raphy 9
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ISO/TR 1 9 0 was pr p r d b Te hnical Committ ee ISO/TC 2 , R oad vehicles , Subcommitt ee SC 3 ,
S fet y a d imp c t tes tin
Trang 5Impact test pr ocedur es for r oad vehicles — Rear seat
positioning pr ocedur es for Hybrid II 5th per centile
This document pe if iesthe con itions for the r commen ed plac ment of the Hy rid I I 5th pe c nti e
female frontal imp ct d mmy (HI I5 ) w hen used in forward-facing out bo rd 2
n
row r ar seating
positions of p s eng er cars (MCat eg ory) for frontal imp ct t es ing F r ex mple:
— Frontal Imp ct 0° an Pole (ISO 3 6 )
— Frontal Imp ct Ofset Deforma le Bar ie (ISO 1 8 8)
2 Normati ve r eferences
The e ar no normative r fe enc s in this document
3 Terms and definitions
F or the purposes of this document, the folowing t ermsand definitions a ply
ISO an IEC maintain t erminolo ical data ases for use in s an ardization at the folowing ad r s es:
— IECEle tro edia: a aia le at ht p:/ www.ele tro edia.org
—ISO Onl ne browsing platorm: a ai a le at ht p:/ www.iso.org o p
2.1
H points of Hy brid I I 5th per enti e female d mmies for re r se t positio
design H point
locations of the Hy brid I I 5th d mmy H p int on a seat adjust ed t o the man factur r’ s spe if ication for
a 5% female
Note 1t o entry: T e H point is the point of the H joint
Not e 2 t o entry: T e design H-point is def ined as the H-point of SAE J8 6 device cor ect ed in ac ordance with 6.2.2
2.2
S at Reference Point
marked p int at the side of the seat near the H-point
4 Symbols and abbreviated terms
X forward dir ction of the vehicle
Z downward dir ction ofthe vehicle
SRP S at R efe enc Point
Trang 65 Rec ommendations
5.1 General
It is r commended t o s art with the positioning of the r ar out bo rd d mmies t o faci itat e the plac ment
of al d mmies
5.2 Position of the r ear seats
5.2.1 Re r se ts
L ngitu inal seat adjus ment should be p sitioned ac ording t o the design longitu inal p sition for
Hy brid I I 5th pe c ntie female d mmy defined b car man factur r If no design position is a ai a le,
the seat should be adjust ed as close as p s ible t o the mid-track position
Ve tical seat adjus ment hould be p sitioned in the design p sition defined b car man factur r If no
design p sition isa aia le, the seat hould be adjust ed as close as p s ible t o the lowes p sition
If pit ch angle can be adjust ed in epen ently, it should be adjust ed ac ording t o the design position
defined b car man factur r If no design position is a aia le, it should be as close as p s ible t o the
mid-angled position
In a senc of any man factur spe if ications the defa ult proc d r should be:
1) The seat control that primari y mo es the seat ve tical y should be used t o adjus the seat r fe enc
point t o the up e mos ve tical location
2) The seat control that primariy mo es the seat for -af should be used t o adjus the seat r fe enc
point def ined t o the r ar mos location
3) The rang e of anglesof the seat cushion pit ch r fe ring t o the l ne an using only the control() that
primariy adjust (s) the cushion pit ch should be det ermined an r corded, an the set cushion pit ch
should be as close as p s ible t o the mid-angle
4 ) The seat control that primari y mo es the seat ve tical y should be used t o adjus the seat r fe enc
point t o the lowes ve tical location A ve if ication that you ar s i l at the r armos seat track
location should be con uct ed The X p sition should be r corded
5) The seat control that primari y mo es the seat for -af t o adjus the seat r fe enc p int t o the
forward mos location should be used and the X p sition r corded
6) The midp int of X-p sitions r corded in 4 ) an 5 ) should be calculat ed an marked
7) The seat control that primari y mo es the seat for -af t o adjus the seat r fe enc p int t o the
X p sition marked in st ep 6 (−0 /+ 2 mm) should be used, or, if not pos ible, t o the firs X pos ible
position r arward the marked p sition in st ep 6 If the seat can ot be plac d ex ctly at he midp int
thenext closes a aia le r arward set ing should be sele t ed
NOTE For some vehicles this f inal step chang s the cushion pit ch as esta lished in step 7; this is ac epta le
8) The t es seat position (for ex mple r cording the p sition of the r fe enc p int) should be
measur d an r corded
5.2.2 Re r se tbacks
If adjus a le, the r ar seat backs should be set at the man factur r’ s design p sition If no design
p sition is a ai a le and the seat back is adjus a le in epen ently from the for -af adjus ment, the
seat back should beadjust ed t o 2 ° or asclose as p s ible
Trang 75.2.3 Re r he d restraints
The head r s raint p sition t o the vehicle man factur r’ s nominal design p sition for a 5
th
pe c nti e
ad lt female oc up nt should be set, or in the lowes locking position if no design p sition is a aia le
5.2.4 S at supports
Any adjus a le p rt that pro ide ad itional sup ort should be p sitioned so that they ar in the lowes
or fuly r tract ed positions, e.g the seat’s adjus a le lumbar sup ort ar p sitioned so that the lumb r
sup ort ar in the lowes , r tract ed or deflat ed adjus ment p sitions
5.2.5 S atbelt upper tor so adjustment
Any seat belt up e t orso adjus ment at the vehicle man factur r’ s design p sition for the 5
th
pe c nti e
female should be plac d If no design p sition is spe ified, the seat belt up e t orso adjus ment should
beadjust ed t o the lowes vertical p sition
5.2.6 A r mrests
If adjus a le, the armr s s can be st owed
5.2.7 Defining the se t c entre refer enc e lne
In case of bucket seat :
F or futur r fe enc , the longitu inal seat c nt er r fe enc l ne of the seat cushion should be locat ed
an marked The int erse tion of the ve tical longitu inal plane that p s es through the SRP an the
seat cushion up e surfac det erminesthe longitu inal c nt er l ne of a bucket seat cushion
In case of bench seat :
F or futur r fe enc , the longitu inal l ne on the seat cushion that marks the int erse tion of the ve tical
longitu inal plane through the seat cushion up e surfac an the mid seating position p int should be
locat ed and marked This is def ined as:
1) designat ed seating transve se position def ined b car man factur r;
2) the mid le of the head r s raint, if siz of thed mmy al ow s it ;an
3) the mid le position of HI I 5
th
(or SAE d mmy), ensuring thebes pelvis algnment (minimal y w in
the mos r arward position)
5.3 Desig n H-P oint Determination
5.3.1 Determining the H-point of SA E J826 devic e
The seat in front of the oc up nt can be displac d t o the for mos p sition t o faci itat e ac es t o the
oc up nt’ s seat Final p sition of the seat in front of the oc up nt is b sed on the t es prot ocol
1) Using only the controlsthat move the seat for -af , the t es seat should be r turned t o the r armos
position t o faci itat e plac ment of the SAE H-p int manikin
2) The SAE H-point manikin in the seat an p sition the seat t o the t es position for the 5
th
pe c nti e
female should be plac d, as def ined in 6.1
3) The proc d r as desc ibed in SAE J8 6 should be folowed, ex cept that the length of the lowe leg
an thigh segment of the SAE H-p int manikin should be adjust ed t o the 5
th
pe c ntie (41 mm)
an 1
th
pe c ntie(40 mm) p sitions r spe tively
Trang 85) The H-p int (of the SAE H-p int manikin) X, Y an Z co rdinat es should be r corded.
NOTE If there is not suff icient cle rance to permit the placement of the SAE H-point manikin le s or fe t,
instal the manikin with the le s removed
5.3.2 Method for deri ving the Desig n H P oints of Hy rid I I 5th perc enti e female Dummies for
rear se t position
The SAE J8 6 anthro omorphic model with it thigh an leg lengths adjust ed t o 40 mm an 41 mm
r spe tively should be ins aled on a seat w hich is adjust ed t o the man factur r’ s spe ification for 5
th
pe c ntie female, the p sitions of it H p int or those of the Hjoint X5 M, Z 0M) should bedet ermined
T e se t cushion length (SC ” shown in
Figur 1
is the dis ance betw een the font en of the se t ushion (X
Ft, Z
Ft )
an
the SAE H-p int manikin H-p int (X
5 M , Z
5 M ) The front en of the seat cushion should be det ermined
b drawing a pe pen icular lne from the manikin thigh lne t o the front en of the seat cushion in the
vertical plane
The design H p int of a Hy brid I I 5
th
pe c ntie female d mmy for r ar seat p sition is de ived in
ac ordanc with the formula shown in Ta le1
Key
1 fr ont en of se t cushion X
Ft , Z
Ft
a H point (X
5 M
, Z
5 M )
b SC -1 8 mm
c Manikin thig h line
α S at b ck ang le
θ A ngle of front en an manikin thig h-line
Figure 1 — Definitio of SCL ( Se t C shio Length)
*cosθ *sinθ
Table 1 — Design H-point of Hy brid I I 5
th
female
x-a is co rdinat e X
5
X
5 M +(1 8-0,3 3 SC )
z-a is co rdinate Z
5
Z
0M
Trang 95.4 Instal ation and positioning of Dummy
5.4.1 Instalatio method for Hy rid I I 5th per c enti e female Dummies
The r ar seat of the t es vehicle should be adjust ed t o the t es p sition def ined in 6.1
The Hy brid I I 5th pe c ntie female d mmies should be ins aled on the r ar seat of the t es vehicle
5.4.1.1 S ating positio
The d mmy should be seat ed in such a position that it longitu inal c nt er lne is al gned with the
design seat c nt er l ne The t orso of the d mmy should be in contact with theseat back
The pelvis should be adjust ed so that the lef an right H-p int of the d mmy ar coincident with the
H-p int calculat ed in 6.2.2,within the t ole anc defined in Figur 2
Key
1 desig n hip point
Figure 2 — H point positio tolerance
The pelvic angle should be kept within 2 ,0° ± 2,5° an r corded
5.4.1.2 Positio of the leg s and fe t
The initial dis anc of the out ide metal surfac s of the d mmy’s k e s can be 2 0mm ± 5mm as shown
in Figur 3 Below; howeve , this dis anc does not f inal z the p sition of the kne s
Key
1 outside metal surface
b Dummy centre
Trang 10The lowe legs should be p sitioned as forward as pos ible from the front end of the r ar seat cushion
w hi e the thighs should be kept in contact with theseat cushion asshown in Figur 4
Whi e maintaining the thigh angle an the legs p ralel t o a ve tical longitu inal plane, each fo t should
be lowe ed u ti the he l contact the flo r, as shown in Figur 5
Then each fo t should be plac d as flat on the flo r, as pos ibleas shown in Figur 6
If a fo t does not make contact with the flo r, it should be lower d unti the calf or the he l makes
contact with the front en of the seat The fo t should be positioned paralel t o the flo r, as shown in
Figur 7
Figure 4 — L wer leg positioning Step 1
Figure 5 — L wer leg positioning Step 2
Trang 11Figure 6 — L wer leg positioning Step 3
Figure 7 — L wer leg positioning Step 4
5.4.1.3 Initial position of the uppe lmbs
The up e armsshould beadjac nt t o the t orso and in contact with the seat back
The han s should be plac d with the palms in contact with the out ide of the legs an the lt le f ing er in
contact with theseat cushion
5.4.1.4 Finalzatio of tor o positio
H p int on out er sides of the pelvis should be verif ied an al gned t o the calculat ed H p int r corded
in 6.2.2 Algnment is ac epta le if the H point fal within the ar a aroun the calculat ed H p int
shown in Figur 2 A djus ment should be made asne es ary
The head angle should be algned t o within ± ,5° of the horizontal If the head cannot be leveled t o the
spe if ied t ole anc , the head and t orso should be flex ed forward an r arward b keeping the pelvis
s a le If the head s i does not me t the spe if ied t ole anc , the pelvis p sition should be adjust ed
w hie r maining within the spe if ied t ole anc for the pelvis Should b th att empt be unsuc es ful,
the ne k bracket should be adjust ed t o level the head t o within the r q ir d t ole anc