901 k0129 v4 SMT吸嘴保養作業辦法 SMT nozzle maintenance operating guidelines

5.0 作業流程 FLOWCHART 5.1 吸嘴保養流程 Nozzle Maintenance Flowchart 機密文件不准複印 Confidential Document... 6.0 作業內容 ACTIVITIES DESCRIPTION 6.1 吸嘴清洗的時間 Nozzle Cleaning Time 吸嘴下線當天之內清洗，如長時間生產同一機種，25

Revision History

Rev

Status Revision Date Revised By Description

1 2015.10.28 肖良材 新增文件

2 2016.09.07 肖良材 增加 6.5 Holder 清洗

3 2017.06.21 肖良材 1 更新 6.3.6 吸嘴檢測判定標準；

2 更新 6.3.7 吸嘴檢測處理方式。

1 修改 2.0 範圍,新增廠區 V1

2 應越南廠成立所需，增加英文翻譯 For V1 factory build-up requirement, add English translation

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目錄 CONTENTS

1.0 目的 PURPOSE 3

2.0 範圍 SCOPE 3

3.0 定義 DEFINITIONS 3

4.0 職責 RESPONSIBILITIES 3

4.1 設備工程技術員：使用本規範執行作業，並執行保養； Equipment Engineering Technician: performs tasks as specified herein and performs Maintenance; 3

4.2 設備工程師：負責故障排除、操作人員教育訓練。 Equipment Engineer: Is responsible for troubleshooting and operator educational training 3

5.0 作業流程 FLOWCHART 3

5.1 吸嘴保養流程 Nozzle Maintenance Flowchart 3

6.0 作業內容 ACTIVITIES DESCRIPTION 4

6.1 吸嘴清洗的時間 Nozzle Cleaning Time 4

6.2 吸嘴的清潔 (吸嘴清洗機的使用) Nozzle Cleaning (Use of Nozzle Cleaner) 4

6.3 吸嘴的檢測(吸嘴檢測機的使用) Nozzle Detection (Use of Nozzle Detector) 6

6.4 吸嘴消磁(退磁機的使用) Nozzle Demagnification (Use of Demagnetizer) 9

6.5 Holder 清洗（超音波清洗機的使用）： Holder Cleaning (Use of Ultrasound Cleaner): 10

6.6 吸嘴放置區域的劃分 Division of Nozzle Placement Zones 12

6.7 依『901-K0129-01 吸嘴清洗機保養檢查記錄表』項目進行保養。 Maintenance is performed according to 901-K0129-01 (nozzle cleaner maintenance and inspection record sheet) 12

7.0 參考資料 REFERENCES 12

8.0 附件 ATTACHMENTS 12

8.1 901-K0129-01 吸嘴清洗機保養檢查記錄表 901-K0129-01 (nozzle cleaner maintenance and inspection record sheet) 13

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1.0 目的

PURPOSE

建立吸嘴清潔保養規範，延長吸嘴使用壽命，避免因吸嘴異常導致拋料過高與品質異常

To create nozzle cleaning and Maintenance specifications that help extend the life span of nozzles and

prevent against excessive rejection and abnormal quality due to abnormal nozzles

2.0 範圍

SCOPE

適用 NQJ/NQX/V1 SMT 松下置件機吸嘴

Applicable to NQJ/NQX/V1 SMT Panasonic placement machine nozzles

3.0 定義

DEFINITIONS

無

None

4.0 職責

RESPONSIBILITIES

4.1 設備工程技術員：使用本規範執行作業，並執行保養；

Equipment Engineering Technician: performs tasks as specified herein and performs Maintenance;

4.2 設備工程師：負責故障排除、操作人員教育訓練。

Equipment Engineer: Is responsible for troubleshooting and operator educational training

5.0 作業流程

FLOWCHART

5.1 吸嘴保養流程

Nozzle Maintenance Flowchart

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6.0 作業內容

ACTIVITIES DESCRIPTION

6.1 吸嘴清洗的時間

Nozzle Cleaning Time

吸嘴下線當天之內清洗，如長時間生產同一機種，256csn 吸嘴连续生产 3 天更换清洗一次，

高速機其它吸嘴连续生產 7 天更换清洗一次。

Nozzles are cleaned on the day they are offline If the same model is being produced over an

extended period of time, 256 csn nozzles need to be replaced and washed once every 3 days of

continuous production For other nozzles of high-speed machines, they are to be replaced and

washed once every 7 days of continuous production

6.2 吸嘴的清潔 (吸嘴清洗機的使用)

Nozzle Cleaning (Use of Nozzle Cleaner)

吸嘴下線 Nozzles are offline

吸嘴清洗 Nozzles are cleaned

吸嘴檢測

Nozzle are tested

吸嘴消磁 Nozzles are demagnetized

吸嘴入庫

Nozzles are warehoused

吸嘴堵塞

Nozzles are clogged

OK

吸嘴報廢 Nozzles are scrapped

NG

吸嘴破損

Nozzles are damaged

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6.2.1 確認空氣壓力=0.5-0.6Mpa，噴射壓力=0.4Mpa，並及時進行調整；

Confirm that air pressure is 0.5-0.6 Mpa and the jet pressure is 0.4 Mpa and make timely adjustments;

6.2.2 設置和檢查清洗時間=80S，吹乾時間=10S；

Set and check the cleaning time to be 80 S and the drying time is 10 S;

6.2.3 將吸嘴放置到治具，并確認吸嘴放置 OK；

Place nozzles onto the fixture and make sure that the nozzles are placed OK;

6.2.4 吸嘴放置 OK 后，將治具放入清洗機內，關門；

Once nozzles are placed OK, place the fixture into the cleaner and close the door;

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6.2.5 點擊觸摸屏運行按鈕進行清洗，等待清洗完畢；

Hit the Run button on the touchscreen for cleaning and wait for cleaning to be completed;

6.2.6 清洗完成后吸嘴上會有殘留水漬，用氣槍清除吸嘴上殘留的水漬。

After cleaning is completed, there will be water remaining on the nozzles Use an air gun to remove the water remaining on the nozzles

6.3 吸嘴的檢測(吸嘴檢測機的使用)

Nozzle Detection (Use of Nozzle Detector)

6.3.1 將清洗完的吸嘴放入吸嘴檢測機；

Place cleaned nozzles into the nozzle detector;

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6.3.2 打開電腦上的放大鏡軟件；

Turn on the magnifier software on the computer;

6.3.3 調節燈光；

Adjust light;

6.3.4 旋轉旋鈕，調節吸嘴至適當檢測位置；

Turn the knob and adjust the nozzles to an appropriate test position;

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6.3.5 調節攝像頭高度至適當位置；

Adjust the height of the camera to an appropriate position;

6.3.6 檢測吸嘴標準如下，依標準進行判定；

Determine according to the following nozzle test criteria;

現象 Sign

狀態 Status

無磨損、無堵塞

No wear, no clogging

吸嘴堵塞 Nozzle clogged

磨損有缺口 Wear and groove

檢驗結果 Test result

合格 Qualified

不合格 Disqualified

不合格 Disqualified

6.3.7 將檢測合格的吸嘴按吸嘴型號區分歸類放置,放置需整齊不可有疊攞現象；檢測堵塞的吸

嘴則重新清洗；檢測磨損有缺口的吸嘴則報廢。

Place tested and qualified nozzles in categorization according to the nozzle model number The placement needs to be tidy and be free of stacking Nozzles found to be clogged, on the other hand, are to be cleaned again Those found with wear and grooves will be scrapped

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6.4 吸嘴消磁(退磁機的使用)

Nozzle Demagnification (Use of Demagnetizer)

6.4.1 吸嘴消磁週期：下線吸嘴清洗完後進行消磁；

Nozzle demagnetization cycle: Offline nozzles are demagnetized after they are cleaned;

6.4.2 接通機器電源，打開機器電源開關；

Connect the machine to power by turning on its power switch;

6.4.3 檢查臺面有無發生振動；

Check if there is any vibration on the surface;

6.4.4 拿著吸嘴在消磁器凹槽上方 15 至 20MM 的距離，依凹槽方向来回 3 次；

Hold the nozzle at a distance of 15 to 20 MM above the slot of the demagnetizer and move it back and forth 3 times in the same direction as the slot;

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6.4.5 吸嘴清磁後，將消磁后的吸嘴拿至磁性确认区做磁性确认，直到消磁 OK；

After nozzles are demagnetized, bring them to the magnet confirmation area to be sure that they are demagnetized OK;

6.4.6 關閉電源，將消磁后吸嘴放回吸嘴盒保管。

Shut down power and place demagnetized nozzles back to the nozzle container for storage

6.5 Holder 清洗（超音波清洗機的使用）：

Holder Cleaning (Use of Ultrasound Cleaner):

6.5.1 將從貼片機拆下的 holder 放入超音波清洗機中；

Place the holder removed from the mounter into the ultrasound cleaner;

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6.5.2 接通機器電源，打開機器超聲開關，開始清洗；

Connect the machine to power by turning on the machine’s ultrasound switch and start cleaning;

6.5.3 清洗 10 分鐘，關閉超聲開關，並撥掉電源；

Clean for 10 minutes and then shut down the ultrasound switch and topple off power;

6.5.4 將清洗 OK 的 Holder 從清洗機中拿出；

Remove the holder that is cleaned OK from the cleaner;

6.5.5 使用氣槍吹乾 holder。

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6.6 吸嘴放置區域的劃分

Division of Nozzle Placement Zones

6.6.1 吸嘴臨時放置區：分為備好待上線吸嘴放置區與下線待清洗吸嘴放置區；

Temporary Storage Zones for Nozzles: There are the zone for prepared nozzles waiting to go online and the zone for nozzles getting offline and waiting to be cleaned;

6.6.2 吸嘴長期放置區：按吸嘴類別進行區分放置。

Long-term Storage Zones for Nozzles: The nozzles are stored separately according to their category

6.7 依『901-K0129-01 吸嘴清洗機保養檢查記錄表』項目進行保養。

Maintenance is performed according to 901-K0129-01 (nozzle cleaner maintenance and inspection

record sheet)

7.0 參考資料

REFERENCES

無

None

8.0 附件

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ATTACHMENTS

8.1 901-K0129-01 吸嘴清洗機保養檢查記錄表

901-K0129-01 nozzle cleaner maintenance and inspection record sheet

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