3 4.1 生產線負責治具清洗及清洗機日常點檢。 The production line is responsible for cleaning of fixtures and daily inspection of the cleaner.. 3 4.2 工程單位負責治具清洗機 2 級保養、維修；治具&刮刀清洗後的檢查。 The engineering unit is
Trang 1Revision History
Rev
Status Revision Date Revised By Description
1 標題新增 V1 廠區
2 因應越南廠成立所需，增加英文翻譯 For V1 factory build-up requirement, add English translation
機密文件不准複印
Confidential
Document
Allowed!
Trang 2目錄 CONTENTS
1.0 目的 PURPOSE 3
2.0 範圍 SCOPE 3
3.0 定義 DEFINITIONS 3
4.0 職責 RESPONSIBILITIES 3
4.1 生產線負責治具清洗及清洗機日常點檢。 The production line is responsible for cleaning of fixtures and daily inspection of the cleaner 3
4.2 工程單位負責治具清洗機 2 級保養、維修；治具&刮刀清洗後的檢查。 The engineering unit is responsible for Class 2 cleaning and repairs of the cleaner and post-cleaning inspection of fixtures & scrapers 3
5.0 作業流程 FLOWCHART 4
6.0 作業內容 ACTIVITIES DESCRIPTION 5
6.1 清洗作業程序 Cleaning Operating Procedure 5
6.2 機器保養 Machine Care 7
6.3 治具&刮刀檢查 Inspection of Fixtures & Scrapers 7
7.0 參考資料 REFERENCES 8
7.1 901-K0126-03 SMT 載具點檢記錄表 901-K0126-03 (SMT Vehicle Check Record Sheet) 8
7.2 901-K0126-04 SMT 治具清洗記錄表 901-K0126-04 (SMT fixture cleaning record sheet) 8
7.3 902-N19-48 清洗機溶劑更換記錄表 902-N19-48 (cleaner solvent replacement record sheet) 8
7.4 902-N19-49 治具清洗機檢查記錄表 902-N19-49 (Fixture Cleaner Inspection Record Sheet) 8
8.0 附件 ATTACHMENTS 8
機密文件不准複印
Confidential
Document
Allowed!
Trang 31.0 目的
PURPOSE
確保 SMT 印刷刮刀及 DIP 過爐載具清洗確實執行，避免因清洗不乾淨造成品質問題。
To ensure that SMT printing scrapers and DIP carriers that enter the furnace are precisely washed to
prevent against quality issues as a result of non-thorough cleaning
2.0 範圍
SCOPE
SMT 生產車間。
SMT production workshop
3.0 定義
DEFINITIONS
N/A
4.0 職責
RESPONSIBILITIES
4.1 生產線負責治具清洗及清洗機日常點檢。
The production line is responsible for cleaning of fixtures and daily inspection of the cleaner
4.2 工程單位負責治具清洗機 2 級保養、維修；治具&刮刀清洗後的檢查。
The engineering unit is responsible for Class 2 cleaning and repairs of the cleaner and post-cleaning
inspection of fixtures & scrapers
機密文件不准複印
Confidential
Document
Allowed!
Trang 45.0 作業流程
FLOWCHART
入庫 Warehoused
工程檢查 Engineering unit checks
治具或刮刀放入待清洗槽 Place fixtures or scrapers in the
washing chamber
開始 Start
關閉清洗機門後按 stare 開始清洗 Close the door of the cleaner and press START to begin washing
取出清洗後的治具或刮刀 Remove post-cleaning fixtures or
scrapers
N
機密文件不准複印
Confidential
Document
Allowed!
Trang 56.0 作業內容
ACTIVITIES DESCRIPTION
6.1 清洗作業程序
Cleaning Operating Procedure
6.1.1 將待清洗的治具或者刮刀放入待清洗槽內；
Please fixtures or scrapers to be cleaned into the washing chamber
注意：治具放置不可堆疊以免影響清洗效果。
Attention: Do not stack fixtures in order to prevent against the cleaning outcome
6.1.2 用鑰匙將機器的電源打開。
Turn on power for the machine with a key
6.1.3 觸碰操作面板，機器進入菜單選項模式。
Touch the operator panel and the machine enters the menu mode
6.1.4 檢查顯示屏清洗液位和漂洗液位，是否顯示為中或高，若是處於低液位要及時添加。
Check the display screen to see if the cleaning liquid level and the washing solution level is medium or high; if it is low, it shall be added in a timely manner
機密文件不准複印
Confidential
Document
Allowed!
Trang 66.1.5 液位確認好以後，點擊溶劑加熱開關到 30-60°範圍內。
Once the liquid levels are confirmed, click the solvent heating switch to 30-60°
6.1.6 檢查機器參數設置是否正確，清洗 1200s，漂洗 600s，烘乾 1200s。
Check if machine parameters are properly set; cleaning 1200s, rinsing 600s, drying 1200s
6.1.7 關閉上蓋點擊起動開關開始工作。
Close the upper lid and click Start to begin the task
機密文件不准複印
Confidential
Document
Allowed!
Trang 76.2 機器保養
Machine Care
6.2.1 機器使用溶劑為：MEGA-7915，漂洗溶液為：自來水。
The solvent used for this machine is: MEGA-7915 and washing solution is: tap water
6.2.2 溶液更換週期為 2 周/次，每次更換 60L。每次更換完成後須記錄與『902-N19-48 清洗機
溶劑更換記錄表』
The solution is to be changed once every 2 weeks; each time 60L is replaced After each replacement, it has to be documented in the “902-N19-48 (Cleaner Solvent Replacement Record Sheet).”
6.2.3 清洗機每月至少清潔溶劑槽及更換濾芯一次，並將保養結果 key 入 EMS 系統內。
The solvent tank is to be cleaned and the filter is to be replaced at least once a month for the cleaner and the care results are to be keyed into the EMS system
6.2.4 『902-N19-49 治具清洗機檢查記錄表』由 PD 完成，定義每天 10 點前完成點檢。
The “902-N19-49 (Fixture Cleaner Inspection Record Sheet)” is to be completed by the PD; the inspection shall be completed by 10 pm every day
6.3 治具&刮刀檢查
Inspection of Fixtures & Scrapers
6.3.1 清洗完成后，關閉幾台開關，取出治具&刮刀并整齊的裝入周轉框內。
After cleaning is completed, shut down the machine switch Remove the fixtures and scrapers and place them tidily into the turnover frame
機密文件不准複印
Confidential
Document
Allowed!
Trang 8The framed fixtures & scrapers are pulled to the stencil room and placed in the area pending inspection for fixtures; they need to be placed in a tidy manner
6.3.3 工程對治具&刮刀做點檢檢查，并做好『901-K0126-03 SMT 載具點檢記錄表』記錄
The engineering department inspects the fixtures and scrapers and keep records in the “901-K0126-03 ( SMT Vehicle Check Record Sheet).”
7.0 參考資料
REFERENCES
7.1 901-K0126-03 SMT 載具點檢記錄表
901-K0126-03 (SMT Vehicle Check Record Sheet)
7.2 901-K0126-04 SMT 治具清洗記錄表
901-K0126-04 (SMT fixture cleaning record sheet)
7.3 902-N19-48 清洗機溶劑更換記錄表
902-N19-48 (cleaner solvent replacement record sheet)
7.4 902-N19-49 治具清洗機檢查記錄表
902-N19-49 (Fixture Cleaner Inspection Record Sheet)
8.0 附件
ATTACHMENTS
無
None
機密文件不准複印
Confidential
Document
Allowed!