NPM panasonic clibration

-1-1 Maintenance overview -1-2 Periodic inspection items by cycle -1-3 Periodic inspection items by unit -1-4 Periodic inspection items by applying grease -1-5 Consumable parts -1-6 Peri

●Before placing the machine

in service, be sure to read the Safety precautions

●Please keep these operating instructions for future reference

Use of this equipment

Manufactured by : Panasonic Factory Solutions Co.,

●This machine should not be operated by persons that have not received any formal training

●For information regarding available training courses, please contact Panasonic Factory Solutions Co., Ltd

or Panasonic Factory Solutions Europe

About this equipment

For proper operation

For Service and Supply of Spares in Europeyou may contact Panasonic Europe:

Continental EuropePanasonic Factory Solutions EuropeWinsbergring 15

22525 Hamburg GermanyPhone number:0049-(0)40-85386-321Fax number:0049-(0)40-85386-332United Kingdom

Panasonic Factory Solutions EuropePanasonic House, Willoughby RoadBracknell, Berks RG12 8 FPPhone number:0044-(0)1344-853267Fax number:0044-(0)1344-425970

Contents of CE Declaration of Conformity

●This equipment is designed and manufactured to be used for electrical component mount on PCBs or

similar boards It should not be used for any other purpose

●This equipment requires board handling equipment, i.e conveyors, at the entrance and exit side of the

machine

The following information applies to equipment to which the CE label is affixed

(Manufacturer)

Panasonic Factory Solutions Co., Ltd

2-7, Matsuba-cho, Kadoma, Osaka 571-8502

EN ISO 12100-1:2003 +A1:2009

EN ISO 12100-2:2003 +A1:2009

EN 60204-1:2006 +A1:2009,

EN 61000-6-4:2007, EN 61000-6-2:2005(Authorized Representative in EU)

Panasonic Testing CentrePanasonic Marketing Europe GmbHWinsbergring 15, 22525 Hamburg, F.R Germany

Proper application and handling to avoid harm

to body and prevent risk of fire

Occasional cleaning when it gets dirty

(Equipment may malfunction when unclean.)

Regularly replace the consumable parts

Use the specified parts

Proper disposal and recycle

Flashing

green-colored message

indicates the time for

periodic inspections.

(When 80% of the maintenance cycle

duration has passed)

Required checks and cleaning

■ Maintenance

Describes contents of regularly required checks, adjustments and cleaning including procedures to exchange consumable parts

tionsbefore production

Prepara-Preparations of the tray feeder 1

Operating procedure

2-3-1Operating procedure2-4-1

Middle classification title

Minor classification title

●When followed by the same title

Easy-to-find Titles / Tag headlines/ Page number

Shows to turn in the

direction of the arrow.

(Position of switches may vary)

Indicates to draw out to the arrow direction.

Visual procedure/operation by reading

Terms used in the button on the screen may differ from the ones in explanation.

Remarks

●Homing axis

1 2

1

+

2 A

A

How to read operating instructions… 2

Visual procedure/operation by reading

Operation procedure

Operation mode button, press the button that shows each level of operation.

Shows to push the operation button.

Shows to push another button while holding down the

-8 Handling the used battery

-9 Repairs on or disposal of linear motors -10 Component names

-10-1 Appearance diagram/Operating units

-10-2 Operation switch

-10-3 Main units

-1-1 Maintenance overview

-1-2 Periodic inspection items by cycle

-1-3 Periodic inspection items by unit

-1-4 Periodic inspection items by applying grease

-1-5 Consumable parts

-1-6 Periodic inspection points by unit

-1-7 Component exchange due to limited-life

3

Tasks related to

maintenance

-1 Greasing

-2 How to handle the feeder cart

(feeder cart: option)

-3 Detaching and attaching the

feeder table cover

-1 Cleaning the touchscreen

-2 Cleaning the nozzle holder

(16-/12-/8-nozzle head: option)

-3 Cleaning the nozzle holder

(3-nozzle head: option)

-4 Cleaning the PCB-support

(feeder cart, 13-slot feeder: option)

-7 Cleaning the cover glass

(3D sensor: option)

-8 Cleaning the table surface

(tray feeder drawer: option)

-9 Cleaning the light-emitting and

light-receiving sections

(height sensor: option)

-10

-1 Before operation

-1-1 Inspecting the pressure gauge

-1-2 Checking the dummy dispensing tape

(dispensing head: option)

-2 After operation

-2-1 Cleaning the components-ejection box

-2-2 Cleaning the used-tape box

(feeder cart, 13-slot feeder: option)

-2-3 Cleaning the refuse box

(tray feeder: option)

-2-4 Cleaning the wiping station (dispensing head:

option)

-2-5 Cleaning and checking the screw unit and the

nozzles 1 (dispensing head: option)

-3 As needed

-3-1 Cleaning an inspecting the pallet

(fray feeder pallet: option)

-1 Greasing the PCB conveyor

-2 Greasing the XY-axis linear

guide

-3 Greasing the nozzle holder

-4 Cleaning the nozzle (option) and

the nozzle changer (option)

-5 Inspecting the PCB/extension

conveyor (option)

-6 Cleaning the large reflector

(3-nozzle head: option)

-7 Cleaning the vacuum pump filter

-8 Inspecting the safety switches

(safety cover)

-9 Cleaning the PCB detection

sensors

-10 Inspecting the vacuum air path

(transfer head: option)

-11 Inspecting the θ-axis belt

(transfer head: option)

-12 Cleaning the

components-ejection conveyor(option)

-13 Greasing to the tray feeder

(option)

-14 Cleaning the slot

(tray feeder magazine: option)

-15 Cleaning the safety cover

-16 Inspecting the air drain

(regulator unit)

-17 Greasing the cutting unit

-18 Greasing the dispensing head

(option)

-19 Greasing the dummy dispensing

unit (dispensing head: option)

-20 Describing support pin nozzle

(option) and nozzle changer for support pins (option)

-21 Cleaning the nozzle changer for

support pins (option)

Periodic inspection

3000-hours

Every 1 Cleaning the filter

(main controller)

-2 Cleaning the air filter of the FA

computer (inspection box: option)

-3 Replacing the O-ring (dispensing

Every-

6000-hours

9

Periodic inspection

18000-hours

(dispensing head: option)

-1 Head and nozzle changer

Consumable

parts replacement

-1 Replacing the transfer belt of the

PCB transfer conveyor

-2 Replacing the transfer belt of the

extension conveyor (option)

-3 Replacing the air filter element

of the transfer head (3-nozzle)

-4 Replacing the batteries

-5 Replacing the dummy

dispensing tape

-6 Replacing the cushion (option)

-1 Overview

-1-1 Calibration performance

-1-2 Calibration item and action

-1-3 Jigs used for calibration

-14 White balance(2D inspection head)

-15 Camera offset (2D inspection head)

-16 Image quality correction(2D

-2 Material safety data sheet

(MSDS)

-1 Before installation

-2 Transportation

-3 Installation

-4 Main power connection

-4-1 Checking voltages of the primary power

supply and the machine

-4-2 Connection of the main power supply

-4-3 Adjusting voltages of the primary power

supply and the machine

-5 Connection of air source and

power supply

-6 Peripheral device connection

-6-1 Line configuration-6-2 Line signal specifications-6-3 Ethernet cables LWS (line work station)-6-4 Cable length

-6-5 Settings when connected to LNB

-7 PCB transfer settings

(when connected to non-NPM equipment)

-8 How to handle the tray feeder

(option)

-9 2D inspection head (option)

-10 Attaching and detaching the

safety cover (option)

-1 Machine information

-2 Update

-2-1 Updating the machine system

-2-2 Updating the firmware

-3 Option license

Safety precautions 1

DANGER Indicates an imminently hazardous situation that could result in death, severe bodily injury or major property

damage

WARNING Indicates a potentially hazardous situation that could result

in death, severe bodily injury or property damage

CAUTION Indicates a potentially hazardous situation that could result

in minor or moderate injury and property damage

Indicates actions that must not be carried out

Indicates actions that must be carried out

Indicates matters to which attention must be paid

Indicates that you must read the manual

1-1

The degree of danger or injury resulting from incorrect usage are classified and described as follows.

Precautions that must be observed in order to prevent injury to the user or other persons, and damage to

property are described below

 Precautions that must be observed are classified by the symbols shown and described below

(The followings are examples of symbols)

To prevent injury or burn…

Emergency stop switch

(Located in front and rear)

Be sure to observe the following

Machine stops

■ For several machines connected

If you sense any danger or abnormalities, press the emergency stop switch to stop operation

●When you push the emergency stop switch, the machine stops

●Push the nearest emergency stop switch (two locations) Either switch stops the machine

[How to reset]

When you are ready to restart operation, turn the emergency stop switch clockwise and pull out after checking and clearing any danger or abnormalities

Not only the machine, the emergency stop switch of

(If you continue to operate the machine in a dangerous

or abnormal state, an accident will occur)

●It has a function of safety switch

●Installed under the cover

Safety switch(In the magazine door)

Single tray feeder Twin tray feeder

Safety switch(Under front feeder table covers)

Safety switches(Under rear safety cover)Safety switches

(Under front safety cover)

●When safety switches on safety convers are activated during operation , the machine stops

Safety precautions 2

1-1

DANGER

ON OFF ON

OFF

Observe the following when placing any part

of your body into a moving part of the machine

(Risk of electric shock/Risk of injury if the machine is actuated)

Please handle according to your task

●When repairing control units

→Cut off the power supply of the factory that this machine is connected to

●When performing periodic inspection or exchangingcontrol parts such as consumable parts, sensors or head units

→Turn off the main power supply switch and lock out the machine

●When performing changeovers or daily maintenance, installing nozzles to the nozzle changer,placing a PCB on or removing it from the conveyor, performing maintenance of the inside of the machine

→Turn off the servo switch and open the safety cover

Be sure to observe the following

Y-axis linear motor

X-axis linear motor

Y-axis upper stator(magnet)

Y-axis lower stator(magnet)

Individuals with pacemakers should keep away from the linear motor

(Risk of injury)

Do not disassemble the linear motors

(Risk of injury due to strong attraction of stators: magnets)

Be careful not to touch the linear motor’s mover

(Risk of burn)

●The temperature of the mover rises high (80 degrees in a temperature of

25 degrees, 90 degrees in a temperature of 35 degrees.)

●After shutdown, it may need three hours or more before they reach room temperature

Do not wear or approach any metal during work

(Risk of injury when your hands are pinched or pulled in due to the strong magnetic force of the linear motor)

●Pierced earrings , necklaces, watches and tools

These are what should be followed when handling the linear motor

X-axis stator(magnet)

●In right and left

●In front and rear

Safety precautions 3

1-1

DANGER

Mover

To prevent injury or electric shock…

Shut off power before performing maintenance work

(Risk of injury or electric shock)

●When you shut off the power source, the air source is automatically shut off in conjunction

●Lock the main power supply switch with the padlock

●Put a maintenance e placard during maintenance

Be aware of possibility of electric shock to the primary line during

maintenance work

(Risk of electric shock)

●Even if the main power supply is

Be sure to observe the following

WARNING

Safety precautions 4

1-1

Be sure to ground the machine

(Risk of electric shock or leak)

●Consult a professional electrical contractor

Do not place your hands or body into the moving parts

of the machine even while the machine is stopped

(Risk of injury)

●When the machine is in single stop or cycle stop state, moving parts of the machine may start running unexpectedly

if the sensors are activated

When moving an feeder cart, pay careful attention

to your surroundings

(Risk of injury due to crashing into people)

Do not touch the cutter part

or the sheet-metal edge part of the feeder

(Risk of cutting fingers or hands)

Be careful not to get your fingers or hands caught

(Risk of injury)

●This graphic symbol, a warning label, is put on parts which contain the potential risk of catching fingers or hands

Do not touch an electrified part with conductive

materials such as a wire

(Risk of electric shock)

●Current-carrying parts including the connector and the terminal

Take care not to receive an electric shock(Risk of electric shock)

●This graphic symbol, a warning label,

is put on parts which carry the potential risk of electrical shock

Do not operate the machine without receiving special training

(Risk of injury due to uncontrolled or incorrect motion of the machine caused

by improper operation)

●Contact us about training

Take care not to touch hot surfaces

(Risk of burns)

●This graphic symbol, a warning label,

is put on parts which may increase in temperature

●They may remain heated even after stopping operation

Feeder mounting area

Do not put your hands in the openings between feeders installed

(Risk of injury due to the contact with the moving part inside the machine)

●We recommend installing all feeders

so that you will not accidentally put your hands into the machine

Take care not to punch your hand

(Risk of injury)

●This graphic symbol, a warning label, is put on parts which contain the potential risk of squeezing hands

●Direct particular attention to any of the following

・When closing the cover

・When adjusting the width between rails manually or automatically

・When moving XY table, the head and the axis by hand

WARNING

To prevent injury or electric shock…

Observe the precautions

described in the Product’s

[Material Safety Data Sheet]

(Cause of injury or damage by chemical

substances)

●Material Safety Data Sheets can be found

in the [Maintenance manual]

Wear a cloth hat or helmet and protective goggles during maintenance work

Do not apply any impact to motors or other electrical equipment

(Risk of electric shock, cause of electrical leakage)

●Motor or control boxes

Do not climb on equipment, peripheral devices and moving parts

(Cause of damage by load or injury by failing or being stuck in the equipment)

●Covers, the feeder cart and inspection box

Be sure to observe the following

Do not put any objects around emergency stop switches

(Risk of an accident due to being unable to press the switch to stop the machine in case of emergency)

Warning labels 1

Danger label

Follow the instructions on labels on the locations below

If it has come off, place an order with us for it, referring to its label No in the Parts List; then, put the new one

on the proper location

■ NPM-W main unit

Front side

On the right edge of

the feeder cover

Front side Rear side

On the right edge of the feeder cover

■ Twin tray feeder

Rear side

A

View on arrow A

Right side

Left side

●Attached to the reverse side of the cover

●Attached to the reverse side of the cover

Right side

Left side

■ Y-axis linear motor

Front side

Right side

■ Single tray feeder

Operator side

Operator side

■ 13-slot feeder

C

Warning labels 6 Warning label

1-2

■ Left side extension conveyor/dual conveyor

Left side

Right side Top view

■ Right side extension conveyor/dual conveyor

Top view

Warning label

Front side

■ Support station box ■ Power supply unit

Front side Front side

■ Universal transcription unit

Warning labels 7

1-2

■ Dispensing head

■ Inspection box