Click the when finish with the last section, then click the OK button to complete the swept blend feature creation.. Pick FRONT as Sketch Plane, and accept default, then click Sketch but
Trang 1ME-430 INTRODUCTION TO COMPUTER AIDED DESIGN
RAZOR HANDLE Using Swept Blend
Pro/ENGINEER Wildfire 2.0
Dr Herli Surjanhata
Create Swept Blend Protrusion of Razor Handle
Set the working directory to e.g ME-430 directory
Trang 2File -> Set Working Directory…
Navigate the computer file system, and select the working directory e.g ME-
430
Click on OK
Create a new part called Razor_handle.prt
File -> New or click on
Trang 3Enter the name of razor_handle Uncheck the box of Use default template
Click OK
Select the
mmns_part_solid Template
OK
Trang 4Now create the solid protrusion using Swept Blend
From Insert
pull down menu,
select Swept Blend ->
Protrusion
Choose,
Sketch Sec -> NrmToOriginTraj -> Done
SelectSketch Traj
Trang 5Pick FRONT datum plane as sketching plane,
then select Okay
Top – Pick TOP datum plane as top
reference
Closethe References dialog box
Trang 6Select on Create a spline curve Sketch the spline as shown below as the trajectory of the swept blend
Be sure to stat drawing the spline from the origin
There are five points altogether as shown
The second point (next to the origin) should be parametrically positioned midway between the first and third points
Draw two construction lines; from the first to second points, then second to third points
Trang 7Click and draw two straight lines
Pick both lines, then click mouse button
right-Select Construction
Click ,
Select the Equal constraint
Trang 8Pick both construction lines (represented by dashed lines), and the length of the lines are now equal
Close the Constraints
dialog box
Dimension the FIVE-point spline as shown below
Click the when finish with the trajectory
Before you begin to sketch any sections, you will now be prompted for where all the sections will be located There will be a total of five sections sketched for this
protrusion Two will be at the endpoints (mandatory) and the other two win be at the datum points The first location to be highlighted will be the second point of the sketched trajectory
Trang 9Select Accept from the CONFIRM menu The next point
will then be highlighted so Accept this location Choose
Accept until all points are accepted
To sketch the first section, accept the default Z axis rotation of zero Sketch a circle
section as shown Be aware of the start point location The diameter of the circle is
7 mm
Click the when finish with the first section
The system will prompt for the Z axis rotation
Accept the default value and sketch section number two as shown in Figure below Again, keep track of the start point, it must match up with the first section Second section is an ellipse : 10 mm x 5 mm - major and minor radii
Trang 10Select the ellipse icon
Draw an ellipse and modify the major and minor radii of the ellipse to 10 mm and 5 mm – see figure
Make sure the center of the arc is located in the origin of the current coordinate
system (light brown color).
Repeat the same procedure to sketch the third section, again using a Z axis rotation value of zero See Figure below Third section is an ellipse: 9.0 mm x 4 mm in major and minor radii
Trang 11When finished with section three, sketch the fourth section as shown in Figure below Again accept the default of zero for the Z axis rotation Fourth section is a circle with
5 mm in diameter
When finished with section four, sketch the final section as shown in Figure below Again accept the default of zero for the Z axis rotation Fifth section is an ellipse: 17.5 mm x 2.5 mm in major and minor radii
Be sure to Preview your feature elements prior to choosing OK, to check for twist in the swept blend due to start points not lining up If there is a problem, use the
"Sections" option from the dialog box and correct the problem
Trang 12Click the when finish with the last section, then click the OK button to complete the swept blend feature creation
The resulted creation is shown below
Create Cylindrical Both Sides Protrusion
Click
Trang 13Click Placement -> Define
Pick FRONT as Sketch Plane, and accept default, then click Sketch button
Pick right end inclined line as additional reference – see figure
Close
Trang 14Draw a circle and dimension it as shown
in the figure
Click the , the select the Extrude
to the next surface
Select both side option Enter 35 mm extrusion depth
Select the
Create Round on Circular Edges
Trang 15Create a 2.0 mm round on the circular edge of the flat end
Click the Round Tool
Enter the radius of the round 2.0 mm
Pick the circular edge as shown below
Select the to complete the rounds
Create Emboss Feature
To create cut feature on a surface, an offset feature will be used
First create a datum plane offset an arbitrary distance above the handle
Click on the Datum Plane Tool
Trang 16Pick the TOP datum plane and enter the Offset Translation of 20 mm
Click OK The datum plane DTM1 is created
Create a projected datum curve on the top right surface of the handle
Edit -> Project…
Trang 17Click the
Surfaces
collector and select the top surface of the handle – see figure
Pick References from the dashboard and set the top pull-down option to
Click Sketch button
Sketch and dimension the following datum curve – see figure below
Trang 18After completing the sketch, click on
Trang 19Set the
Direction
option in the dashboard to
Along direction Pick DTM1
datum plane for direction reference
Click to finish the creation of projected curve
Create an offset feature by pre-selecting the top surfaces of the handle as shown below
Pick the top two surfaces by left-click mouse button
Trang 20Edit -> Offset
Change the offset type from Standard Offset Feature to Expand Feature
Trang 21Click Options from the dashboard, and pick Sketched Region Set the Side surface normal to Surface
Pick Define and select the offset datum plane DTM1 previously created as sketching plane
Click on Sketch button, and Close the References dialog box
Trang 22In the sketcher, pick - Create an entity from an edge icon
Select Loop in the Type dialog box
Pick the projected datum curve shown in the figure below
Trang 23Use the
Change direction
of the offset to the other side.
Click to finish the offset cut
Trang 24Right-click the projected curve Project1, and select Hide
Engrave Text
Create a projected datum curve on the top left surface of the handle
Edit -> Project…
Trang 25Click the
Surfaces
collector and select the top surface of the handle – see figure
Pick References from the dashboard and set the top pull-down option to
Trang 26Click
Sketch and dimension the following text – see figure below
Note: Font and dimensions are not important Use your own values if
necessary
After completing the sketch, click on
Trang 27Set the
Direction
option in the dashboard to
Along direction Pick DTM1
datum plane for direction reference
Click to finish the creation of projected curve
Create an offset feature by pre-selecting the top surfaces of the handle as shown below
Pick the top two surfaces
by click mouse button
Trang 28left-Edit -> Offset
Change the offset type from Standard Offset Feature to Expand Feature
Trang 29Click Options from the dashboard, and pick
Sketched Region Set the Side surface normal to Surface Pick Define and select the offset datum plane DTM1
previously created as sketching plane
Click on Sketch button, and Close the References dialog box
Trang 30In the sketcher, pick - Create an entity from an edge icon
Select Loop in the Type dialog box
Pick each datum curve letter shown in the figure below
Once all letters have been selected, click
Click to finish the offset cut
Right-click the projected curve Project2, and select Hide
Trang 31Change the color of the razor handle as shown below