Tài liệu Nitrogen Gas Springs P1 pdf

Their self-contained nitrogen charge makes FIBRO Gas Springs completely autonomous devices.. FIBRO Gas Springs have a standard charge pressure of max.. Charge Pressure Modification of

FIBRO Gas Springs

The extensive range of FIBRO Gas Springs

constitutes an ideal supplement to and

expan-sion of the traditional programmes of spring

elements such als helical springs, disc springs

and elastomer units With their minimal space

requirement, Gas Springs close a gap where

ever the accent is on accomodation of the

utmot force component within a minimum

of space – or where exceedingly large travel

is demanded: FIBRO Gas Springs take care of

both demands, even in combination.

Their self-contained nitrogen charge makes

FIBRO Gas Springs completely autonomous

devices Feeder pipes or storage vessel are not

required.

Monitoring of charge pressure, however, is

necessary in certain special cases Suitable

equipment for in-situ pressure control can be

found in the Accessories Section.

As long as all mounting detail is laid out with

due circumspection, removal and installation of

the units presents no problems whatsoever.

Instructions are included with every delivery of

gas springs.

On pages F321 to F 328 a number of

intere-sting installation examples are illustrated in

detail.

Functioning The pressure medium is a commercially avai- lable, environment-friendly nitrogen FIBRO Gas Springs have a standard charge pressure

of max 150 bar Depending on spring size and type, this pressure offers initial force ratings of

30 daN to 18300 daN.

Pressure Build-Up

In operation the piston rod enters the spring space whose volume is progressively reduced The resulting pressure rise can be plotted on the Gas Spring Diagram as a multiplication factor The spring force is the product of initial force times that pressure-rise factor and can therefore be calculated easily.

Working Temperature The spring temperature should not exceed +80°C.

Charge Pressure Modification of charge pressure allows varia- tion of the force rating and can be predetermi- ned from the spring Diagram.

Installation FIBRO Gas Springs can be used in any instal- lation position Whether or not external forces act on them when at rest is of no conse- quence.

All FIBRO Gas Springs meet the requirements of the new

The Pressure Equipment Directive (97/23/EC) has been ratified by the European Parliament and the Council of Europe The requirements of the Pressure Equipment Directive came into force throug- hout the EC on 29 May 2002.

The directive defines pressure equipment as vessels, pipework, safety devices and pressure sories In terms of the Directive a vessel is a casing which is designed and manufactured to contain fluids under pressure.

acces-It follows from this definition that nitrogen gas springs of all sizes are deemed to be pressure sels and must in this respect comply with the new Pressure Equipment Directive (97/23/EC) from

ves-29 May 2002.

subject to alterations f111

Maintenance

FIBRO Gas Springs were disigned for

main-tenance free continual operation It is

recom-mended to oil the piston rod lightly from time

to time

Guide- and sealing elements can be exchanged

easily and expediciously They are available as

a kit Each kit comes with detailed instructions

for maintenance of FIBRO Gas Springs.

Warning

FIBRO Gas Springs may be charged only with

commercial nitrogen gas.

Accessories

The accessories range for Gas Springs

compri-ses fastening devices, charge- and control units,

screw connections for these, and connecting

lines for compound installations.

FIBRO Gas Springs for Ambient

Temperatures of up to 180°C

Tooling used in the Rubber- and Plastic

Industries often is exposed to working

tempe-ratures in excess fo 100° C – values also

rea-ched in certain other manufacturing sectors.

FIBRO has developed gas springs that can stand

up to temperatures of 180° C – a world “first”

for such conditions

This temperature rating is to be understood as

follows:

– where little heat is generated inside the gas

spring because of light working conditions,

the external (ambient) temperature can be

180° C max.

– where gas spring operating conditions are

mechanically severe and internal heat

gene-ration is considerable, ambient tem-perature

should not exceed 100 to 120° C.

The carge pressure for this series is limited to

120 bar, owing to the thermal expansion of the

nitrogen.

This has no influence on the Pressure Rise

Factor which therefore remains the same.

The work capacity (life span) is at this stage

approximately 20 % smaller than that of

con-ventional Gas Springs.

Warning Signs These are available on request The signs should

be affixed near the springs in as prominent a position as possible.

Size 753105 mm

language Order Nogerman 2480.00.075.105.1english 2480.00.075.105.2french 2480.00.075.105.3italian 2480.00.075.105.4spanish 2480.00.075.105.5

Size1103150 mm

language Order Nogerman 2480.00.110.150.1english 2480.00.110.150.2french 2480.00.110.150.3italian 2480.00.110.150.4spanish 2480.00.110.150.5

subject to alterations F113

Mounting Directions for Gas Springs

To achieve the best possible service-life and safety from the gas spring,

the directions below must be followed

Mounting instructions

• Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in the base of the gas spring or a suitable flange Never exceed the maximum torque values for the threads

in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)

• The threaded hole in the piston rod top should not be used for mounting purposes It is only to be used when servicing the gas spring.

• Do not use the gas spring in such a way that the piston rod is realised freely from its compressed position, as this could cause internal damage to the gas spring.

• Make sure the gas spring is mounted parallel to the direction of the compression stroke.

• Ensure the contact surface of the piston rod top is perpendicular to the direction of the compression stroke and is sufficiently hardened.

• The gas spring should not be subjected to the side loads.

• Protect the piston rod against mechanical damage and contact with fluids.

• We do not recommend the last 5 mm or 10-% of the nominal stroke be utilised.

• The maximum charging pressure (at 20°C) must not be exceeded as it may effect the safety of the product.

• Exceeding the gas spring’s recommended operating temperature will shorten the service-life of the gas spring.

• The entire contact surface of the piston rod / piston should be used.

• Do not remove bottom 2480.00.20 from spring 2490.12 until all gas pressure has been discharged.

1 °

FIBRO Gas Springs – The Safer Choice

Safety should have always be a top priority Therefore, we believe gas springs for metal forming tools should (unless the maximum allowable pressure PS is less than or equal

to 0.5 bar) be ordered with the following safety ments:

require-1) Piston rods with an integral safety stop

2) Designed, produced and tested according to Pressure Equipment Directive, PED 97/23/EC for

a minimum of 2’000’000 full cycles*:

• at highest allowed charging pressure

• at highest allowed running temperature

• for all specified mounting methods**

** including top mount, Type C Flange Mounts, according to ISO 11901-2Please Note: Unless the maximum pressure is less than or equal to 0.5 bar, all gas springs produced, sold, installed and/or used within the EU should be designed, produced and tested in accordance with PED 97/23/EC

At FIBRO, safety has always been a top priority

Below is what we do to help you provide a safer working environment

Pressure Vessel Approval

Over-Pressure Protection System

Over-Stroke Protection System

ExcessiveReturn Speed

Over-PressureCondition

Over-PressureCondition

+

Excessive Return Speed Protection System

Designed forcontrolledgas ventingthrough pistonrods withintegral safetystops andspecially de-signed guides

FIBRO PressureProtectionSystem isdesigned tovent excessivegas pressure

Over-in a controlledmanner

FIBRO has a developed unique System

The cylinder wall is designed

to deform in

a predefined way, venting the internal gas pressure in a controlled manner

FIBRO Gas Springs are designed, produced and tested according to PED 97/23/EC for 2’000’000 full cycles* at the highest allowed charging pressu-

re, the highest allowed running temperature, and for all specified mounting methods

* unless other value stated on the springs

Please note!!! – The safety features mentioned here have not been realized for all FIBRO gas springs

to date By consulting the respective data sheets, please make certain you have the accurate safety standard of the gas spring available that you are interested in; otherwise, direct your inquiry to FIBRO GmbH

subject to alterations f115

Gas springs High Performance Compression Springs

Force increase diagram:

Initial spring force 750 daN – Gas spring

– High Performance Compression Spring – FIBROFLEX® spring

– High Performance Compression Spring – FIBROFLEX® spring

Gas springHigh Performance Compression SpringFIBROFLEX® spring

Nominal Outside-x Stroke Built-in

force in daN in mm in mm lenght Norm Note Order No Page

subject to alterations f117

Gas Springs Synopsis

4 °

Nominal Outside-x Stroke Built

force in daN in mm in mm lenght Norm Note Order No Page

250 38 13 – 100 75,4 – 250 with male fixing thread 2480.82.00250 F252–253

750 50,2 13 – 125 64 – 288 with male fixing thread 2487.82.01000 F254–255

15 M28,231,5 125 292 with hexagonal flange 2480.33.00015.125 F256

50 M28,231,5 125 292 with hexagonal flange 2480.33.00050.125 F256

100 M28,231,5 125 292 with hexagonal flange 2480.33.00100.125 F256

150 M28,231,5 125 292 with hexagonal flange 2480.33.00150.125 F256

200 M28,231,5 125 292 with hexagonal flange 2480.33.00200.125 F256

* V = VDI I = ISO C = CNOMO

f118 subject to alterations

Pressure reservoir for reduced pressure rise 2480.00.70 F282–283

2480.018 F2852480.019 F285

Mounting arrangement for gas springs in the minimess system F289–F293

2480.00.23.02 F2942480.00.23.03 F294

2480.00.24.01 F295, F2972480.00.24.02 F2952480.00.24.03 F2952480.00.24.04 F2952480.00.24.10 F295, F2972480.00.24.11 F295, F2972480.00.24.12 F295, F2972480.00.24.13 F2952480.00.24.14 F2952480.00.24.15 F2952480.00.24.16 F2952480.00.24.17 F2952480.00.24.18 F2952480.00.24.30 F2962480.00.24.31 F2962480.00.24.33 F2962480.00.24.34 F2962480.00.40 F2962480.00.10.01 F2982480.00.10.03 F2982480.00.10.10 F2982480.00.10.11 F2982480.00.10.12 F298

Vice jaws for holding high-pressure hose 2480.00.54.02 F299

Mounting arrangement for gas springs in the compression fitting system F300

Micro Control Fitting without pressure relief 2480.00.34.01 F307

Micro Control Fitting with pressure relief 2480.00.34.03 F307

Control Fitting without pressure switch, without pressure relief 2480.00.30.01 F308

Control Fitting with pressure switch, without pressure relief 2480.00.30.02 F308

Control Fitting without pressure switch, with pressure relief 2480.00.30.03 F308

Control Fitting with pressure switch, with pressure relief 2480.00.30.04 F308

Control Fitting without pressure switch, with pressure relief 2480.00.30.13 F309

Stacked Control Fitting for individual control 2480.00.39.01 F312

Gas Springs and Accessories

Synopsis

6 °

2480.00.45.02 F313

Assembling cone for gas springs with through bore passage 2480.00.50.04 F319

2480.004 F 90, F 91,

F 124, F 125,

F 2862480.005 F 242-F 2502480.006 F 244-F 2502480.007 F 140-F 2762480.008 F 140-F 2762480.009 F 2862480.010 F 140-F 2742480.011 F 142-F 2762480.015 F 2852480.018 F 2872480.019 F 2872480.022 F 134-F 2762480.044 F 134-F 2762480.045 F 144-F 2742480.047 F 144-F 2742480.051 F 128-F 2002480.052 F 132-F 2162480.053 F 134-F 136,

F 2002480.055 F 134-F 2762480.057 F 140-F 2762480.058 F 210-F 212,

F 2242480.064 F 144-F 276

2480.12./.13 F 140-F 1552480.21 F 134-F 1352480.22 F 134-F 1352480.23 F 136-F 1372480.32 F 242-F 2452480.33 F 2562480.82 F 252-F 2532481.12./.13 F 158-F 1652482.72 F 128-F 1292482.73 F 130-F1312482.74 F 132-F 1332483.12./.13 F 258-F 2612484.12./.13 F 264-F 2772485.12 F 220-F 2252485.31 F 246-F 2512486.12 F 228-F 2372487.12 F 176-F 1972487.82 F 254-F 255

2489 F 2782490.12./.13 F 200-F 217

2491 F 279

2495 F 2802496.12 F 168-F 173

F122 subject to alterations

Spring ejectors are used as ejectors,

dam-per pins, fixing and retaining pins in many

sectors of the tool-, jig- and fixture-making

industries

Note:

Do not repair worn springs; they have to be

replaced completely

Pressure medium: Nitrogen N2

Max filling pressure: 180 bar (at 20°C)

Min filling pressure: 6 bar

Ordering Code (example):

Spring Plunger with Gas Spring (Ejector Pin Unit)

M24 3 1,5 nach WDX-Norm = 2479.034

Force 20 daN = 2479.034.00020

Stroke 20 mm = 2479.034.00020.020

Order No = 2479.034.00020.020

Spring Force Colour Markings:

Order No Colour initial spring force daN pressure (bar)2479.034 00020 green 23 20

(Ejector Pin Unit)

dam-Assembly requires the use of special FIBRO insertion tool (2470.12.010.017)

Note:

Do not repair worn springs; they have to be replaced completely

Pressure medium: Nitrogen N2

Max filling pressure: 150 bar (at 20°C) Min filling pressure: 6 bar

Working temperature: 0°C to +80°C Temperature related

force increase: ±0.3%/°C Max recommended

extensions per minute: approx 100

(at 20°C) Max piston speed: 1.6 m/s

2479.030.00005./ 00010./ 00020./ 00040.

2479.031.00002.1)/ 00004.1)/ 00005./ 00010./ 00020./ 00040 spring force in (daN)

(orange) (violet) (green) (blue) (red) (yellow)stroke 00002.1) .00004.1) 00005 .00010 .00020 .00040.

Order No max. l min l initial finish initial finish initial finish initial finish initial finish initial finish

1) Spring Force for 2479.031

Ordering Code (example

Spring Force Colour Markings:

Order No Colour initial spring force daN pressure(bar)2479.031.00002 orange 2 62479.031.00004 violet 4 12

2479 00005 green 6 20

Spring Plungers with Gas Spring

Spring ejectors are used as ejectors,

dam-per pins, fixing and retaining pins in many

sectors of the tool-, jig- and fixture-making

industries

Assembly requires the use of special

FIBRO insertion tool (2470.12.010.017)

Note:

Do not repair worn springs; they have to be

replaced completely

Pressure medium: Nitrogen N2

Max filling pressure: 150 bar (at 20°C)

Min filling pressure: 6 bar

Order No max lmin. l initial finish initial finish initial finish initial finish

Ordering Code (example):

Gas Spring with hexagon socket

(Ejector Pin Unit) M24 3 1,5 = 2479.032

Force 20 daN = 2479.032.00020

stroke 20 mm = 2479.032.00020.020

Order No = 2479.032.00020.020

Spring Force Colour Markings:

Order No Colour initial spring force daN pressure(bar)2479.032 00020 green 23 20