Tài liệu Standard Parts for Mould Making P2 ppt

Fixing: Connecting with adhesive or if needed secure with threaded pin or flat mushroom head screw 2192.61.. Direction of Motion Embedded non-liquid lubricant section 3120.70... Fixing:

subject to alterations 31

3120.70 / 3120.71

d1 8 10 12 13 14 15 16 18 19 20 24 25 28 30 31,5 32 35 38 40 45

d2 12 14/15 18 19 20 21 22 24 25 26/28/30 32 32/33/35 38 38/40/42 40 42 44/45 48 50/55 55/56/60

r 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 1,5 1,5 1,5

l1 8 b b/ –

10 b b/b b b b b b

12 b b/ – b b b b

15 b b/ – b b b b b b –/ b/ –

20 b/ – b b b b b b –/ b/b – /b/b b/b/– – /b b/ –

25 b b b b b –/ b/b – /b/b b/b/– b/b b/b

30 b b b b b –/ b/b – /b/b b b/b/– b b b/b b b/b b/b/b

40 b b b/b/b – /b/b b b/b/– b b b/b b b/b b/b/b

Material:

3120.70 Bronze with solid lubricant, low maintenance

3120.71 Bronze

Note:

Recommended holding fixture bore H7

Bushes can be used radially and axially

Fixing:

Connecting with adhesive or if needed secure with threaded pin or flat mushroom head screw 2192.61

Direction of Motion Embedded non-liquid lubricant (section)

3120.70.

3120.71.

Ordering-code (example):

Guide bush = 3120.70

d1 = 40 mm = 3120.70.040

d2 = 50 mm = 3120.70.040.050

l1 = 80 mm = 3120.70.040.050.080

Order number = 3120.70.040.050.080

Ordering-code (example):

Guide bush = 3120.71

d1 = 40 mm = 3120.71.040

d2 = 50 mm = 3120.71.040.050

l1 = 80 mm = 3120.71.040.050.080

Order number = 3120.71.040.050.080

subject to alterations

32

3120.70.

3120.71.

Material:

3120.70 Bronze with solid lubricant, low maintenance

3120.71 Bronze

Note:

Recommended holding fixture bore H7

Bushes can be used radially and axially

Fixing:

Connecting with adhesive or if needed secure with threaded pin or

flat mushroom head screw 2192.61

Direction of Motion Embedded non-liquid lubricant (section)

Ordering-code (example):

Guide bush = 3120.70

d1 = 40 mm = 3120.70.040

d2 = 50 mm = 3120.70.040.050

l1 = 80 mm = 3120.70.040.050.080 Order number = 3120.70.040.050.080

Ordering-code (example):

Guide bush = 3120.71

d1 = 40 mm = 3120.71.040

d2 = 50 mm = 3120.71.040.050

l1 = 80 mm = 3120.71.040.050.080 Order number = 3120.71.040.050.080

3120.70 / 3120.71

d1 50 55 60 63 65 70 75 80 85 90 100 110 120 125 130 140 150 160

d2 60/62/65 70 74/75 75 80 85/90 90/95 96/100 100 110 120 130 140 145 150 160 170 180

r 1,5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

l1 30 b/b/b b/b

35 b/b/– b/b b/–

37

40 b/b/b b b/b b/– b/b

47

50 b/b/b b b/b b b/b b/b

60 b/b/b b b/b b b b/b b/b b/b b b

70 b/b/b b b/b b b b/b b/b b/b b b

77

80 b/–/b b/b b b b/b b/b b/b b b b b b

95 b/–/–

Number of Order No Shape b h1 l1 l2 l3 l4 d1 d2 d3 t1 t2 t3 h2 h3 screw holes

2962.83.016.012.050 A 16 12 50 34 14 9,5 10 5,5 5 5 5,7 – 11 4 2

2962.83.020.020.080 A 20 20 80 64 40 12 11 6,6 6 5 6,8 9,5 19 5 2

2962.83.025.032.100 A 25 32 100 80 50 15,5 15 9 8 6 9 19 31 6 2

2962.83.030.050.125 A 30 50 125 95 55 18 18 11 10 7 11 34 49 8 2

Angled Guide Gibs

F7

d

l2 ±0,1

l3 ±0,01

l1-0,2 1

l4

3

3 t

h2 ±0,1

t1

RZ

RZ6,3 Form B

Form A

l4 2962.83 Angled Guide Gibs

Ordering-code (example):

Angled Guide Gib = 2962.83

b = 16 mm = 2962.83.016

h1 = 12 mm = 2962.83.016.012

l1 = 50 mm = 2962.83.016.012.050 Order No = 2962.83.016.012.050

2962.83 Angled Guide Gibs

Bronze with Non-Liquid Lubricant,,

oilless lubricating

Execution:

Sliding faces ground

Direction of Motion

Embedded non-liquid lubricant

(section)

2961.76 Flat Guide Bars

2961.76.025.005.050 25 5 50

2961.76.025.005.071 71

2961.76.025.005.090 90

2961.76.025.006.050 25 6 50

2961.76.025.006.063 63

2961.76.025.006.080 80

2961.76.025.006.100 100

2961.76.025.006.125 125

2961.76.040.005.050 40 5 50

2961.76.040.005.071 71

2961.76.040.005.090 90

2961.76.040.006.080 40 6 80

2961.76.040.006.100 100

2961.76.040.006.125 125

2961.76.040.006.160 160

2961.76.040.006.200 200

2961.76.063.006.080 63 6 80

2961.76.063.006.100 100

2961.76.063.006.125 125

2961.76.063.006.160 160

2961.76.063.008.125 63 8 125

2961.76.063.008.160 160

2961.76.063.008.200 200

2961.76.063.008.250 250

2961.76.063.008.315 315

Ordering-code (example):

Flat Guide Bar = 2961.76

b = 25 mm = 2961.76.025

s = 6 mm = 2961.76.025.006

a = 50 mm = 2961.76.025.006.050

Order No = 2961.76.025.006.050

1 °

l1-0,2 hk9

RZ4

2961.76 Flat Guide Bars

Flat Guide Bars

subject to alterations

34

subject to alterations 35

Flat Guide Bars

1 °

0 -0,5

500

-0,015

2961.77 Flat Guide Bars

Material:

Bronze with Non-Liquid Lubricant,, oilless lubricating

Execution:

Sliding faces ground

Direction of Motion Embedded non-liquid lubricant (section)

Ordering-code (example):

Flat Guide Bar = 2961.77

b = 25 mm = 2961.77.025

s = 6 mm = 2961.77.025.006

l = 500 mm = 2961.77.025.006.500

Order No = 2961.77.025.006.500

2961.77 Flat Guide Bars

2961.77.025.006.500 25 6 500

2961.77.040.006.500 40 6 500

2961.77.063.008.500 63 8 500

2961.77.080.010.500 80 10 500

subject to alterations

36

3120.65 Ball bearing guides

Ordering-code (example):

Ball bearing guide = 3120.65

d1 = 18 mm = 3120.65.018

l1 = 56 mm = 3120.65.018.056 Order No = 3120.65.018.056

3120.65 Ball bearing guides

d1 l l1 l2 d3 d4 f s2 Strokemax.

12 24 40 2,1 22 26 6 18 50

18 34 45 3 30 35 11 23 44

30 54 56 4,8 46 52 21 33 32

emax

subject to alterations 37

3131.80.

Material:

Steel Hardness: ~56-58 HRC Surface: burnished

Description:

The rectangular guides with rollers guarantee the greatest precisionwhen their mould is moved together The rectangular guides must always be installed in the outer area of the mould plates to ensure problem-free functionality

The maximum operating temperature is 150°C

Advantages: no play or friction, low maintenance and no lubrication

3131.80

Order No t w a b c d e h r s1 s2 s3 d1 d2 t1

3131.80.032.063 32 63 46 46 27 21 12,1 92 8 9 11 35 15 9 9

3131.80.040.100 40 100 66 66 36 33 19,5 132 10 13 18 48 20 13,5 13

Ordering-code (example):

Rectangular guide with rollers = 3131.80

t = 32 mm = 3131.80.032

w = 63 mm = 3131.80.032.063

Order number = 3131.80.032.063

subject to alterations

38

3131.40.

Material:

Steel with solid lubricant

surface: case hardened

580+40 HV 30 Steel

surface: case hardened

700+60 HV 30 Operating temperature up to 200°C

3131.40

Order No l2 b2 l1 r t3 t2 t1 d2 d1 l4 l3 b3 b1

3131.40.022.016.020 22 16 20 6 11 6,8 20 11 6,6 7 15 26 40

3131.40.027.020.025 27 20 25 6 13 6,8 22 11 6,6 7 19 31 45

.025 50 3131.40.036.025.032 36 25 32 8 14 6,8 25 11 6,6 9 27 35 50

3131.40.046.032.040 46 32 40 8 19 9 32 15 9 11 35 45 63

3131.40.056.040.050 56 40 50 10 22 11 36 18 11 15 40 60 85

3131.40.066.050.056 66 50 56 10 24 13 40 20 14 18 48 74 100

Ordering-code (example):

Rectangular guide = 3131.40

l2 = 22 mm = 3131.40.022

b2 = 16 mm = 3131.40.022.016

l1 = 40 mm = 3131.40.022.016.040

Order no = 3131.40.022.016.040

2 · 2084

subject to alterations

General Mould Components

39

Strength class 8.8

s d M 1 l l k subject to alterations 40 Socket Head Cap Screws DIN 912/ISO 4762 2192.10 2192.10 Socket Head Cap Screws DIN 912/ISO 4762 2192.10. 2 2 ·1 ° Ordering-code (example): Socket head cap screw = 2192.10

Thread M8 = .08

Length 50 mm = .050

Order No = 2192.10.08.050 M l l1 d k s 4 12 10 7 4 3 4 16 14 7 4 3 4 20 18 7 4 3 4 25 23 7 4 3 5 20 18 8.5 5 4 5 25 23 8.5 5 4 5 30 22 8.5 5 4 6 16 13 10 6 5 6 20 17 10 6 5 6 25 22 10 6 5 6 30 27 10 6 5 6 35 24 10 6 5 6 40 24 10 6 5 6 45 24 10 6 5 6 50 24 10 6 5 6 55 24 10 6 5 6 60 24 10 6 5 6 70 24 10 6 5 6 80 24 10 6 5 6 90 24 10 6 5 8 16 12 13 8 6 8 20 16 13 8 6 8 25 21 13 8 6 8 30 26 13 8 6 8 35 31 13 8 6 8 40 28 13 8 6 8 45 28 13 8 6 8 50 28 13 8 6 8 60 28 13 8 6 10 16 11 16 10 8 10 20 15 16 10 8 10 25 20 16 10 8 10 30 25 16 10 8 10 35 30 16 10 8 10 40 35 16 10 8 10 50 32 16 10 8 10 60 32 16 10 8 12 25 20 18 12 10 12 30 25 18 12 10 12 35 30 18 12 10 12 40 35 18 12 10 12 45 40 18 12 10 12 50 45 18 12 10 12 70 36 18 12 10 12 80 36 18 12 10 M l l1 d k s 16 30 24 24 16 14 16 35 29 24 16 14 16 40 34 24 16 14 16 45 39 24 16 14 16 50 44 24 16 14 16 55 49 24 16 14 16 60 54 24 16 14 16 100 44 24 16 14 20 50 42 30 20 17 20 60 52 30 20 17 20 70 62 30 20 17 20 90 52 30 20 17 20 120 52 30 20 17 24 60 51 36 24 19 24 70 61 36 24 19 24 80 71 36 24 19 24 120 60 36 24 19 24 140 60 36 24 19 30 140 72 72 20 22

subject to alterations 41

2192.12 Socket Head Cap Screws DIN 912/ISO 4762

Strength class 12.9

s

1

l

l k

2192.12.

Socket Head Cap Screws

Ordering-code (example):

Socket head cap screw = 2192.12

Thread M8 = .08

Lenght 100 mm = .100

Order No = 2192.12.08.100 2·1 17 ·1 ◽ M l l1 d k s 3 8 6 5.5 3 2.5 4 10 8 7 4 3 6 10 7 10 6 5 6 20 17 10 6 5 6 25 22 10 6 5 6 30 27 10 6 5 6 35 24 10 6 5 6 40 24 10 6 5 6 45 24 10 6 5 6 50 24 10 6 5 6 55 24 10 6 5 6 60 24 10 6 5 6 70 24 10 6 5 6 80 24 10 6 5 6 85 24 10 6 5 6 90 24 10 6 5 6 100 24 10 6 5 6 160 24 10 6 5 6 200 24 10 6 5 8 16 12 13 8 6 8 30 26 13 8 6 8 35 31 13 8 6 8 40 28 13 8 6 8 45 28 13 8 6 8 50 28 13 8 6 8 55 28 13 8 6 8 60 28 13 8 6 8 70 28 13 8 6 8 75 28 13 8 6 8 80 28 13 8 6 8 90 28 13 8 6 8 100 28 13 8 6 8 110 28 13 8 6 8 120 28 13 8 6 10 30 25 16 10 8 10 35 30 16 10 8 10 40 35 16 10 8 10 45 32 16 10 8 10 50 32 16 10 8 10 55 32 16 10 8 10 60 32 16 10 8 10 65 32 16 10 8 10 70 32 16 10 8 10 75 32 16 10 8 M l l1 d k s 10 80 32 16 10 8 10 90 32 16 10 8 10 100 32 16 10 8 10 110 32 16 10 8 10 120 32 16 10 8 10 130 32 16 10 8 10 150 32 16 10 8 10 180 32 16 10 8 10 220 32 16 10 8 12 40 35 18 12 10 12 45 40 18 12 10 12 50 45 18 12 10 12 55 36 18 12 10 12 60 36 18 12 10 12 70 36 18 12 10 12 80 36 18 12 10 12 90 36 18 12 10 12 100 36 18 12 10 12 110 36 18 12 10 12 120 36 18 12 10 12 130 36 18 12 10 12 140 36 18 12 10 12 150 36 18 12 10 12 180 36 18 12 10 12 220 36 18 12 10 16 40 34 24 16 14 16 50 44 24 16 14 16 60 54 24 16 14 16 65 44 24 16 14 16 70 44 24 16 14 16 80 44 24 16 14 16 90 44 24 16 14 16 100 44 24 16 14 16 110 44 24 16 14 16 120 44 24 16 14 16 130 44 24 16 14 16 140 44 24 16 14 16 150 44 24 16 14 16 160 44 24 16 14 16 180 44 24 16 14 16 200 44 24 16 14 16 220 44 24 16 14 16 240 44 24 16 14 16 260 44 24 16 14 M l l1 d k s 16 280 44 24 16 14 16 300 44 24 16 14 20 100 52 30 20 17 20 110 52 30 20 17 20 120 52 30 20 17 20 130 52 30 20 17 20 140 52 30 20 17 20 150 52 30 20 17 20 160 52 30 20 17 20 180 52 30 20 17 20 190 52 30 20 17 20 200 52 30 20 17 20 220 52 30 20 17 20 230 52 30 20 17 20 240 52 30 20 17 20 260 52 30 20 17 20 280 52 30 20 17 20 300 52 30 20 17 24 130 60 36 24 19 24 140 60 36 24 19 24 150 60 36 24 19 24 160 60 36 24 19 24 180 60 36 24 19 24 200 60 36 24 19

subject to alterations

42

1

l

k s

l

Socket Head Cap Screws DIN 7984

35 18 10 4 4

13 35 22 13 5 5

10 20 15,5 16 6 7

2192.40 Socket Head Cap Screws DIN 7984

Festigkeitsklasse 8.8 = Code Nr.: 0

Ordering-code (example):

Cap Screw = 2192

DIN 7984 = 2192.4

Strength class 8.8 = 2192.40

M10 = 2192.40.10

l = 30 mm = 2192.40.08.030

Order No = 2192.40.10.030

2192.40.

subject to alterations 43

2192.30 Countersunk Head Cap Screws DIN 7991/ISO 10642

Strenght class 8.8 = Code Nr 0

M l lg d k s

3 6 3.2 6 1.7 2

3 8 3.2 6 1.7 2

3 10 3.2 6 1.7 2

4 8 4.4 8 2.3 2.5

5 10 5.2 10 2.8 3

5 12 5.2 10 2.8 3

6 10 6.3 12 3.3 4

6 12 6.3 12 3.3 4

6 16 6.3 12 3.3 4

6 20 6.3 12 3.3 4

6 25 6.3 12 3.3 4

8 16 8.2 16 4.4 5

8 20 8.2 16 4.4 5

8 25 8.2 16 4.4 5

10 20 10 20 5.5 6

10 25 10 20 5.5 6

12 30 11.8 24 6.5 8

lg

k l

s

2192.30.

Countersunk Head Cap Screws

Ordering Code (example):

Countersunk Head Cap Screw = 2192

DIN 7991/ISO 10642 = 2192.3

Strenght class 8.8 = 2192.30

l = 16 mm = 2192.3 0.08.016

Order No = 2192.30.08.016

subject to alterations

44

2192.61

2192.61 Flat mushroom head screw

M l k s c a da d R

6 12 3.2 4 1.2 2 7 13.27 5.6

6 16 3.2 4 1.2 2 7 13.27 5.6

6 20 3.2 4 1.2 2 7 13.27 5.6

8 16 4.3 5 1.5 2.5 9.2 17.77 7.5

8 20 4.3 5 1.5 2.5 9.2 17.77 7.5

8 25 4.3 5 1.5 2.5 9.2 17.77 7.5

10 20 5.3 6 1.75 3 11.2 22.18 10

Ordering-code (example): Flat mushroom head screw = 2192.61

Thread 8 mm = .08

Lenght 16 mm = .016 Order No = 2192.61.08.016

Material:

Strength class 10.9 = Code No 1

Mounting example

2 · 2085

subject to alterations

46

M e m s

Material:

Heat-treated Strength class 8.8

2140.02 Setscrews

2140.02.

Material:

Heat-treated Strength class 10.9

Note:

Use washers conforming to DIN 6340

2140.32.

2140.32 Hexagon Nuts DIN 6330 B

Ordering-code (example):

Setscrew = 2140.02

M16 = 2140.02.16

Order No = 2140.02.16

1 °

Setscrews 2140.02

3

d

M

d2

e

M

Ordering Code (example):

Hexagon Nut, DIN 6330 B = 2140.32

Order No = 2140.32.20