Tài liệu Springs docx

FIBROFLEX® Springs These rubber-elastic spring elements in Shore hardness ratings 80, 90, 95, are made from polyurethane elastomers.. Stacking Washer 244.4.16 Guide Pins 244.5.06.020 25

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

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A special spring range for demanding applica- Our spring systems are constantly being developed to cover the most varied requirements

The spring type is selected to match specific customer requirements

Special helical springs

Manufactured to DIN ISO 10243, the springs are available in four grades for high cyclic and constant loads

The specially rolled wire profile is manufactured from high quality heat treated alloy steel

FIBROFLEX® Springs

These rubber-elastic spring elements in Shore hardness ratings 80, 90, 95, are made from polyurethane elastomers Benefits include high spring forces and good resilient damping behaviour

FIBROELAST® Springs

As a superior alternative to rubber springs

we offer polyurethane elastomer springs in Shore A hardness rating of 70

Disc Springs

The required spring characteristics result from various laminations with multiple settings and combinations

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Round Wire Compression Springs241.02.

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Thrust Washers F73Spacer Tubes

Summary: Spring Units Combination F51 Spring-Spacer Units –F53

FIBROFLEX®-Tubular spring elements

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2473

2475

2479.

2477.

2478.10.

2478.30.

Stripping Units F98-F100 Stock lifter

for Workpiece Lifters(Gas Springs)

Setting-up Bumpers, round

2441.5.

2441.6.

for FIBROFLEX® round springs and FIBROELAST®

Locating bolts, threaded

Spring Ejectors F89with Gas Springs –F91

2478.20.20

2478.20.20.1 2478.20.20.2

Lifting units F102

to Daimler standard

Sleeves

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DIN/ISO 10243

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Spring Displacement Values The largest permissible displacement is

Spring Force versus Spring Displacement The relevant tables show the force values for selected displacements od 30, 40, 45,

55, 62, 80 and 100 % compression, desig

Intermediate force values can be extra- polated from the Stress/Spring Life Diagram.

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(mm) as related to spring forces F1…Fn

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241.02 – Standard Duty Rating –

m

Dd

preload force

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H15 h

to DIN 2095; load-stabilized, surface homogenized by ball-shot

max working temperature:

100 °CApplications: as highly stressed springs, for static and oscillating loads

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H15 h

D

Dd

F1

F2 n

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to +150 °C “Hot pressetting” allows working temperatures from –25 °C to +200 °C

242.01.

242.01 080.032.040 8 3,2 0,4 0,2 0,6 0,04 58 0,08 110 0,12 160 0,14 180 0,16 200 100.052.040 B 10 5,2 0,4 0,3 0,7 0,06 73 0,12 134 0,18 180 0,21 200 0,24 220 125.062.050 B 12,5 6,2 0,5 0,35 0,85 0,07 100 0,14 180 0,21 250 0,24 280 0,28 310 140.072.080 A 14 7,2 0,8 0,3 1,1 0,06 230 0,12 450 0,18 660 0,21 770 0,24 870 150.052.070 15 5,2 0,7 0,4 1,1 0,08 180 0,16 340 0,24 470 0,28 540 0,32 610 160.082.060 B 16 8,2 0,6 0,45 1,05 0,09 145 0,18 260 0,27 360 0,31 400 0,36 440 160.082.090 A 16 8,2 0,9 0,35 1,25 0,07 300 0,14 580 0,21 850 0,24 970 0,28 1100 180.092.100 A 18 9,2 1,0 0,4 1,4 0,08 370 0,16 720 0,24 1050 0,28 1200 0,32 1350 200.102.080 B 20 10,2 0,8 0,55 1,35 0,11 250 0,22 470 0,33 650 0,38 730 0,44 800 200.102.090 20 10,2 0,9 0,55 1,45 0,11 340 0,22 640 0,33 900 0,38 1000 0,44 1150 200.102.110 A 20 10,2 1,1 0,45 1,55 0,09 450 0,18 870 0,27 1350 0,31 1450 0,36 1650 230.122.125 23 12,2 1,25 0,6 1,85 0,12 710 0,24 1360 0,36 1960 0,42 2240 0,48 2520 250.122.150 A 25 12,2 1,5 0,55 2,05 0,11 860 0,22 1650 0,33 2450 0,38 2800 0,44 3100 250.122.100 25 12,2 1,0 0,6 1,6 0,12 320 0,24 600 0,36 840 0,42 950 0,48 1050 280.142.100 B 28 14,2 1,0 0,8 1,8 0,16 400 0,32 720 0,48 970 0,56 1100 0,64 1200 280.142.150 A 28 14,2 1,5 0,65 2,15 0,13 850 0,26 1650 0,39 2400 0,45 2700 0,52 3100 315.163.125 B 31,5 16,3 1,25 0,9 2,15 0,18 660 0,36 1200 0,54 1650 0,63 1850 0,72 2000 315.163.175 A 31,5 16,3 1,75 0,7 2,45 0,14 1150 0,28 2200 0,42 3200 0,49 3700 0,56 4200 355.183.200 A 35,5 18,3 2,0 0,8 2,8 0,16 1550 0,32 3000 0,48 4300 0,56 5000 0,64 5600 400.143.150 40 14,3 1,5 1,25 2,75 0,25 950 0,50 1700 0,75 2200 0,87 2500 1,00 2700 400.204.225 A 40 20,4 2,25 0,9 3,15 0,18 1900 0,36 3700 0,54 5400 0,63 5200 0,72 7000 450.224.250 A 45 22,4 2,5 1 3,5 0,20 2300 0,40 4500 0,60 6400 0,70 7400 0,80 8500 500.183.150 50 18,3 1,5 1,8 3,3 0,36 1200 0,72 2000 1,08 2400 1,26 2600 1,44 2700 500.254.250 50 25,4 2,5 1,4 3,9 0,28 2850 0,56 5350 0,84 7600 0,98 8650 1,12 9650 500.254.300 A 50 25,4 3 1,1 4,1 0,22 3500 0,44 6800 0,66 10000 0,77 11500 0,88 13000 560.285.200 B 56 28,5 2 1,6 3,6 0,32 1600 0,64 2900 0,96 3900 1,12 4300 1,28 4700 600.204.200 60 20,4 2 2,1 4,1 0,42 2000 0,84 3400 1,26 4300 1,47 4700 1,68 5000

Di = diameter of hole (mm)

s = crossectional thickness of spring (mm)

h = concavity of free spring (mm)

l0 = total height of free spring (mm)

f = deflection (mm) of spring, caused by load F

F = load F (N), causing deflection f

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Stacking Washer, flat2441.3.

Stacking Washer, dished244.5.

Guide Pin

Order Nos and technical data – see page F 56– F 70

244.14.

Preloaded Spring Units for Dies, employing

FIBROFLEX®-Springs244.15.

Preloaded Spring Units for Dies, employing

High-Performance Compression Springs 246.

FIBROFLEX®-Springs 241.14.–17.

High-Performance Compression SpringsFIBROFLEX®-Springs and High-Performance Compression Springs have to be ordered separately

Order Nos and technical data – see F 71

244.20.–25

244.32.–40.

Combination Spring- and Spacer Unit

241.14.–17.

High-Performance Compression Springs

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4500

500750

0 1,0 2,0 3,0 4,0 5,0 6,0

80 Shore

90 Shore

95 Shore4250

4000375035003250300027502500225020001750150012501000

2500

4500

500750

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1275012000112501050097509000825075006750600052504500375030002250150075001,0 2,0 3,0 4,0 5,0 6,0

▼load/force (N) compression (mm)▼ ▼ Fload/force (N) compression (mm) ▼

Description:

FIBROFLEX® Spring Systems represent a finely graded range of elastomer spring units (material: polyurethane) exhibiting particular suitability for all stamping dies and related tools

The 244.-Systems comprise FIBROFLEX® Spring Elements 244.1., available in three Shore hardnesses With the aid of Stacking Washers 244.4 and Guide Pins 244.5., the elements can be stacked

Note that stacking with interposed stacking washers results in the addition of the indi-vidual spring deflections – without addition

s1

fmax

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Stacking Washer 244.4.16

Guide Pins 244.5.06.020

25201612,5

ø21

L0

Elements are made from highly elastic polyurethane elastomers

Shore hardness is the most significant rating of the various FIBROFLEX® elements Shore hardness ratings are symbolized by distinctive colour coding

Correct selection of Shore hardness has

a fundamental bearing on the success of FIBROFLEX®-applications

Because of their physical properties, polyurethane elastomers exhibit a certain fendency towards initial sagging

Depending on such factors as internal working temperature, frequency and number of load changes etc., sagging may amount to 4–7 % of the original spring length

10

0300600900

15001800

17502100

14001050

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2400

800

200016001200

30002500200015001000

16

0

246.5.020

▼ load/force(N) compression (mm) ▼ ▼ load/force(N) compression (mm)▼ ▼ load/force(N) compression (mm) ▼

fmax

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ø10,5

Elements are made from highly elastic polyurethane elastomers.

Shore hardness is the most significant rating of the various FIBROFLEX® Elements Shore hardness ratings are symbolized by distinctive colour coding

Because of their physical properties, polyurethane elastomers exhibit a certain tendency towards initial sagging

0700

42003500280021001400

20

0800

48004000320024001600

20

L0

246.5.025

▼ load/force (N) compression (mm) ▼ ▼ load/force (N) compression (mm) ▼ ▼ load/force (N) compression (mm) ▼

fmax

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0

20003000400050006000

1000

63504032L

0

26003900520065007800

1300

0

246.5.032

fmax

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ø13,5

Elements are made from highly elastic polyurethane elastomers.

Shore hardness is the most significant rating of the various FIBROFLEX® Elements Shore hardness ratings are symbolized by distinctive colour coding

4032

32

0200040006000800010000

12000

8063

0200040006000800010000

12000 L 320 40 50

246.5.040

▼ load/force (N) compression (mm)▼ ▼ load/force (N) compression (mm) ▼ ▼ load/force (N) compression (mm) ▼

fmax

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1500018000

120009000

035007000

1750021000

1400010500

L0

50

246.5.050

▼ load/force (N) compression (mm) ▼ ▼ load/force (N) compression (mm)▼ ▼ load/force (N) compression (mm)▼

fmax

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Shore hardness is the most significant rating of the various FIBROFLEX®

Elements Shore hardness ratings are symbolized by distinctive colour coding Correct selection of Shore hardness has a fundamental bearing on the success of FIBROFLEX®-applications

40

10050

2500030000

200001500010000

3000036000

240001800012000

32

L0

40 63 80

246.5.063

fmax

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4500054000

360002700018000

40000300002000010000

32

L0

63 8050

100

246.5.080

fmax

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Shore hardness is the most significant rating of the various FIBROFLEX®

Elements Shore hardness ratings are symbolized by distinctive colour coding Correct selection of Shore hardness has a fundamental bearing on the success of FIBROFLEX®-applications

Depending on such factors as internal working temperature, frequency and number of load changes etc., sagging may amount to 4–7% of the original spring length

100 125

63 8040

0

900007500060000450003000015000

L 320

50

12510050

32

0

12000010000080000600004000020000

L0

40

63 80

246.5.100

▼ load/force (N) compression (mm).▼ ▼ load/force (N) compression (mm).▼ ▼ load/force (N) compression (mm).▼

fmax

Accessories Order No.: see Spring Accessories

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L 320

4050

125 160

246.5.125

▼ load/force (N) compression (mm) ▼ ▼ load/force (N) compression (mm).▼ ▼ load/force (N) compression (mm).▼

fmax

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2516

250300350400450

2461.4.016.

▼ load/force (N) compression (mm)▼

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L0 16

12100

L0 20

0 2 4 6 8 10 12 140

2004006008001000

100300500700900

2461.4.025.

L0

1008063504032

1000200030004000500060007000

0

2461.4.050.

12510080635040

L0 323000035000

250750125017502250

2461.4.032.

504032

1000012000

002000400060008000

2461.4.063.

1601251008050

L0 3250000

2461.4.125.

▼ load/force (N) compression (mm) ▼ ▼ load/force (N) compression (mm) ▼ load/force (N) compression (mm) ▼

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Spring Element

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dsd

1

d2d

d4 1

ds

spring abutment washer244.6

spring(separate order) 246.5./6./7

2461.4

spacer tube244.9 .Threaded disc2441.15

spring(separate order)spacer tube244.9 .socket cap screwDIN EN ISO 4762 (12.9)

Installation Example 1

spring(separate order)spacer tube244.9

Threaded disc2441.15.Installation Example 2

socket cap screw DIN EN ISO 4762stop washer 244.10

spring(separate order)spacer tube244.9 .Threaded disc2441.15

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(order separately)socket cap screwDIN EN ISO 4762 (12.9)

socket cap screwDIN EN ISO 4762 (12.9)headed spacer plug 244.12

headed spacer plug (grind headslevel after assy)

compensation sleeve 244.13

compensation sleeve (ground toidentical length and stripper dims.)provide circlip if required

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d1 = 8,4 mm = 244.10.084.

d2 = 23 mm = 244.10.084.23

s1 = 4 mm = 244.10.084.23.04Order No = 244.10.084.23.04

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Order No d1 d2 d3 L0 fmax.

Ordering Code (example):FIBROFLEX®-Tubular

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033 32 3 240,9 354,3 891,0 1123,8 12,8 10,4 8,4 8,0 80,3 118,1 297,0 374,6 1028 1228 2495 2997

038 38 4 248,0 372,4 876,0 1384,8 15,2 12,8 10,4 9,6 62,0 93,1 219,0 346,2 942 1192 2278 3324

044 44 4 212,0 323,2 748,0 976,8 18,4 15,2 12,4 11,2 53,0 80,9 187,0 244,2 975 1228 2319 2735

048 51 7 308,7 480,9 1092,0 1453,9 20,0 16,8 14,4 12,8 44,1 68,7 156,0 207,7 882 1154 2246 2659244.32 038 32338 5 470,5 925,5 1940,0 2643,0 15,2 12,8 9,6 8,8 94,1 185,1 388,0 528,6 1430 2369 3725 4652

044 44 5 398,0 790,5 1620,0 2135,5 17,6 15,2 11,2 10,4 79,6 158,1 324,0 424,7 1401 2403 3629 4417

048 51 8 536,0 1072,8 2176,0 2826,4 20,0 16,8 13,2 12,0 67,0 134,1 272,0 353,3 1340 2253 3590 4240

061 64 8 424,0 792,8 1696,0 2155,2 25,6 21,6 17,2 16,0 53,0 99,1 212,0 269,4 1357 2141 3646 4310

072 76 9 396,9 724,5 1548,0 1968,3 31,2 25,6 20,8 19,2 44,1 80,5 172,0 218,7 1376 2061 3578 4199244.40 048 40351 8 736,0 1432,0 2801,6 5027,2 20,0 16,8 13,6 12,0 92,0 179,0 350,2 628,4 1840 3007 4763 7541

Spring Characteristics:

spring Com spring preload forces (N) stroke of spring (excl (N/mm) 80% max deflection s2

Order No Dh3lo sion 241.14 241.15 241.16 241.17 14 15 16 17 14 15 16 17 14 15 16 17

Spacer Sleeve

Compensation Disc

With Spacer Sleeve (with c`bored hole)

244 .10

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stop washer 244.10

spring abutment washer 244.7

spacer tube 244.9

round wire compressionspring (per separate order)

Flange Bushing 244.12.2

compensation washer 244.13.2

socket cap screw DIN EN ISO 4762 (12.9)depth of holewith spacer sleeve

Tiêu đề	Springs
Trường học	FIBRO Chemical Tooling Aids
Chuyên ngành	Mechanical Engineering
Thể loại	Tài liệu hướng dẫn
Năm xuất bản	2007
Thành phố	Unknown

Định dạng
Số trang	107
Dung lượng	2,93 MB