Out feedAir supply PRESS START PRESS START Pneumatic Hydraulic system Heating -Tension cylinder -Distance bar INTERLOCK A1.. PRESS START -Energy plant -Secondary pump -Press cylinder
Trang 1Out feed
Air supply
PRESS START
PRESS START Pneumatic
Hydraulic system
Heating
-Tension cylinder -Distance bar
INTERLOCK
A1 PRESS START
-Energy plant
-Secondary pump
-Press cylinder
system ready
- Cutting saw ready
- Trimming saw ready
-Bag filter ready
INTERLOCK
Trang 2(STEEL BELT)
(ROLLLER ROD)
TEMPERATURE SETTING 15℃↗
A1.PRESS START PROCESS
HOT PLATE HEATING UP
ENERGY PLANT START
PRESS OPEN
SET TEMP ↔ Mem.Tem.Difference
>20℃
SECONDARY PUMP GROUP 428 START
Hot Oil 150℃
↑
HYDRAULIC
SYSTEM RUNNING
BAG FILTER START
HOT PLATE 100℃↑
PRESS DRIVE START
PRESS GROUP
427 START
IN FEED DISTANCE ADJUST
HOT PLATE 150℃↑
PRESS CLOSE
PRESS MANUAL START
Heating Control v/
v
Auto Don't use
Heating Control v/
v
Manual change
Heating Control v/
v Auto Control
TEMPERATURE SETTING CHANGE
Temperature Difference
Error>20℃
PRESS AIR SUPPLY CHECK (4.5bar↑)
BRAKE ,TENSION, CLEANING LINE
PRESS OUT FEED READY CHECK
Trang 3CUTTING SIZE SETTING
A2.PRESS OUT FEED PROCESS
CUTTING SAW
ACTIVE SELECTION
DIAGONAL GROUP START(AUTO)
COOLING LINE START(AUTO)
TRIMMING SAW
ACTIVE SELECTION
BAG FILTER START
PRESS OUT FEED READY FINISH
DIGONAL GROUP
Don't use
PRESS DRIVE
AUTO START
Don't use
COOLER SPACE SETTING
CUTTING SIZE SETTING
PRESS DRIVE AUTO START POSSIBLE
FORMING NOSE CLOSE POSSIBLE
PRESS DRIVE
MANUAL START
SAW DRIVE AUTO
ON
ROLLER CONVEYOR DRIVE AUTO
ON
Trang 4OPEN PRESS DISABLED
A3.HYDRAULIC SYSTEM PROCESS
PRESS GROUP
427 START(AUTO)
HYDRAULIC OIL LEVEL CHECK
HYDRAULIC SYSTEM RUNNING
HYDRAULIC NITROGEN CHECK
CLOSED PRESS DISABLED
PRESS CYLINDER PRESSURE READY
ROLLER ROD
STEEL BELT
TENSION
PRESS DRIVE AUTO START POSSIBLE
PRESS DISTANCE CHANGE POSSIBLE
NITROGEN
<1.5BAR
NITROGEN >1.7BAR
NITROGEN >1.8BAR → IF PRESS OPENED
OIL TANK DRAIN REPLENISH A TANK WITH OIL
HYDRAULIC PUMP START(427M23)
PRESSURE PUMP
START(427M22)
COOLING&
FILTER PUMP
START(427M21)
OIL COOLER FAN
START(427M22)
BELT UNTENSIONED START
IN FEED ADJUST
PRES OPEN
INLET ADJUSTMENT AUTO
SMALL,MEDIUM,LARGE
CHOICE
Trang 5Manual Auto
Manual / Auto off
Trouble Reset
HETING MANUAL
428M2 HEATING2 PUMP
428M3 HEATING3 PUMP
428M4 HEATING4 PUMP
428m5 HEATING5 PUMP
THERMO OIL PUMP Start
Stop
244 ℃
226℃
Primary Temperature
Fault
Primary Temperature Low Enable Nose From
Heating Alarm Valve Drives
Temp Regul.
Ts Set Temperature
Tm Memorized Temperature
Tr Controller Temperature
427 PRESS_HEATING_MAIN (AUTO START)
GROUP 428
Click_
1
Click_
2
Ts = 205 ℃
Tm = 207 ℃
Tr = 205℃
Ts = 204 ℃
Tm = 201 ℃
Tr = 204℃
Ts = 190 ℃
Tm = 193 ℃
Tr = 190℃
Ts = 185℃
Tm = 185 ℃
Tr = 185℃
Ts = 140 ℃
Tm = 145 ℃
Tr = 140℃
140 ℃
428m1 HEATING1 PUMP
Trang 6Manual Auto
Manual / Auto off
Trouble Reset
HETING MANUAL
428M2 HEATING2 PUMP
428M3 HEATING3 PUMP
428M4 HEATING4 PUMP
428m5 HEATING5 PUMP
THERMO OIL PUMP Start
Stop
244 ℃
226℃
Primary Temperature
Fault
Primary Temperature Low Enable Nose From
Heating Alarm Valve Drives
Temp Regul.
Ts Set Temperature
Tm Memorized Temperature
Tr Controller Temperature
427 PRESS_HEATING_MAIN (MANUAL START)
GROUP 428
Ts = 205 ℃
Tm = 207 ℃
Tr = 205℃
Ts = 204 ℃
Tm = 201 ℃
Tr = 204℃
Ts = 190 ℃
Tm = 193 ℃
Tr = 190℃
Ts = 185℃
Tm = 185 ℃
Tr = 185℃
Ts = 140 ℃
Tm = 145 ℃
Tr = 140℃
140 ℃
428m1 HEATING1 PUMP
Trang 7BELT EDGE
Y331.2V
Y331.1V
Y331.1V
Y333.2V
427 PRESS_MAIN (PRESS AUTO START)
MANUAL AUTO
GROUP 427
MANUAL AUTO
GROUP 428 SUCTION
HEAT ROOM 437M1
START STOP
MANUAL AUTO
M71
M2 M1
M7 M6
M12
M10 CHAINS
BOLT MIN
▤ MAX
BOLT CHAINS ROD
ROD
MIN ▤ MAX
START STOP
PRESS
MANUAL AUTO
NOMINAL VALVE
CHAINS CHAINS
BOLT ROD
ROD BOLT
GROUP 431+436
OIL LEVE TOP
CHAIN CENTERING
Y331.2V Y230V1
LEFT
Y330V Y230V2
RIGHT
TOP BOTTO M
BELT SCRAPER
Y344 Y343
LEFT
Y342 Y341
RIGHT
TOP BOTTO M
LUBRICATION OF ROLLER RODS.TOP
Y41.1
LEFT
Y41.2
M41 RIGHT
● V ◇
LUBRICATION OF ROLLER RODS.BOT
Y41.1
LEFT
Y41.2
M42 RIGHT
V ◇
LUBRICATION OF ALIGN A.PRESS
M44
Y44.1
V
◇
LUBRICATION OF ROLLER ROD CHASSIS
Y43.1
LEFT
Y349V
M43 RIGHT
●
V ◇
V
●
CENTRAL LUBRICATION
M72
M14
MAT HEIGHT CONTROL NOMINAL VALVE
M19
M16
M18
Click_
1 Click_
2
Click_
3
Click_
4
Click_
5
437M1 431M6 M5 M4 M3 M2 M1
27 25/26 22/2 3 18/19 14/1 5 10/1 1 4/5
Trang 8BELT EDGE
Y331.2V
Y331.1V
Y331.1V
Y333.2V
427 PRESS_MAIN (TRAINING)
MANUAL AUTO
GROUP 427
MANUAL AUTO
GROUP 428 SUCTION
HEAT ROOM 437M1
START STOP
MANUAL AUTO
M71
M2 M1
M7 M6
M12
M10 CHAINS
BOLT MIN
▤ MAX
BOLT CHAINS ROD
ROD
MIN ▤ MAX
START STOP
PRESS
MANUAL AUTO
NOMINAL VALVE
CHAINS CHAINS
BOLT ROD
ROD BOLT
GROUP 431+436
OIL LEVE TOP
CHAIN CENTERING
Y331.2V Y230V1
LEFT
Y330V Y230V2
RIGHT
TOP BOTTO M
BELT SCRAPER
Y344 Y343
LEFT
Y342 Y341
RIGHT
TOP BOTTO M
LUBRICATION OF ROLLER RODS.TOP
Y41.1
LEFT
Y41.2
M41 RIGHT
● V ◇
LUBRICATION OF ROLLER RODS.BOT
Y41.1
LEFT
Y41.2
M42 RIGHT
V ◇
LUBRICATION OF ALIGN A.PRESS
M44
Y44.1
V
◇
LUBRICATION OF ROLLER ROD CHASSIS
Y43.1
LEFT
Y349V
M43 RIGHT
●
V ◇
V
●
CENTRAL LUBRICATION
M72
M14
MAT HEIGHT CONTROL NOMINAL VALVE
M19
M16
M18
437M1 431M6 M5 M4 M3 M2 M1
27 25/26 22/2 3 18/19 14/1 5 10/1 1 4/5
Trang 93
2
4
10
8
Trang 101 GROUP 427 AUTO
Auto Running_1 #427M1.1 Cooling fan main drive bottom 1, #427M2.1 Cooling fan main drive bottom 2 #427M6.1 Cooling fan main drive top 1, #427M7.1 Cooling fan main drive top 2,
#427M11.1 Cooling fan chain bottom out feed , #427M13.1 Cooling fan chain top out feed
Auto Running2 #427M23 Hydraulic pump, #427M22 Pressure pump, #427M21 Cooling and filter pump, #427M21.1 Air cooling fan hydraulic #427M21.2 Air cooling fan hydraulic
2 HYDRAULIC
3 PRESS OPEN
4 INLET ADJUST
5 BELT UNTENSION START
6 IN LET ADJUSTMENT AUTO
7 SMALL / MEDIUM / LARGE (Selection) → START
8 IN LET ADJUSTMENT AUTO 10→ STOP
9 BELT UNTENSION START → STOP
10 PRESS START
Auto Running PRESS MAIN DRIVE,ROLLER ROD MAIN DRIVE, STEEL BELT BRUSH, INTERMEDIATE BELT ,LUBRICATION OIL SYSTEM START
11 PRESS DOWN
12 PRESSS
Trang 11COUPLING FACTOR FRAME : RIGHT 1→ 1.5 COUPLING FACTOR FRAME : RIGHT 1.5→1.0
1.PRESSURE CONTROL
Trang 12COUPLING FACTOR FRAME : RIGHT 1→ 1.5 COUPLING FACTOR FRAME : RIGHT 1.5→1.0