Búa phá đá Caterpillar lắp trên máy đào - P5

Nội dung: - Giới thiệu sản phẩm - Đầu búa H45-H100 - Đầu búa H115-H180 - Kiểm tra và điều chỉnh - Bảo dưỡng - Kiểm tra - Serie sản phẩm

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Caterpillar Impact Products Lid.

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eee eens eee CARRIER MAKE MODEL SERIAL NO JWEIGHT HOURS IDENTIFICATION:

7 INSTALLATION MOUNTING BRACKET: GA# DLF® CONNECTINGHOSES: GẼ[ D#;

er VI ce ecor or m INFORMATION: TOOLS: — BLUNT GHISEIS MOIS OTHES% TYPE

TEST DATA NOTE: ALL TESTING MUST BE DONE AT MAX ENGINE RPM, MAX POWER LEVEL Ref e r e nce of t he i nit i a | ha mme F set MAX WORK MODE AND HYDRAULIC OIL AT WORKING TH APPROPRIATE

HAMMER DATA:

Accumulator charge (models H115 s to H180 s)

up on Ca F F i e F ” Low pressure accumulator charge (Models H45 to H100)

Oil flow to the hammer (at operating pressure) Operating pressure at hammer inlet (Models h45 to H180 s) Low pressure circuit (Models H45 to H100) Pressure in the return line (back pressure) Line relief valve setting (cracking pressure) Main relief valve setting of the carrier Hydraulic oil temperature in the tank during test

SERVICES: The following points have been discussed / demonstrated with the customer / operator:

S/N location of hammer and carrier ae Maintenance Procedures: daily / weekly / monthly

r ou e S OO i Nn Changing of tools and lower tool bushing

Hammer installation inspection Correct storage of hammer

ñ ñ ñ

IMPORTANT: IF THE HAMMER IS INSTALLED ONTO ANOTHER MACHINE DURING THE WARRANTY

| ag [ Ì OS | ( r eC eC r eC [ \( eC DO | [ Ì PERIOD, A NEW HAMMER DELIVERY RECORD MUST BE COMPLETED

CUSTOMER NAME MAILING ADDRESS

USER'S SIGNATURE CITY

COUNTRY DELIVERING DEALER'S NAME CITY DEALER

DLR REP SIGNATURE COUNTRY

Return to closest address:

Caterpillar Impact Products Ltd Caterpillar Impact Products Ltd Caterpillar Impact Products Ltd

6 Corp Woods, 8900 Indian Creek Pky Regal Court, 42-44 High Street c/o Caterpillar Overseas SA Suite 400, Overland Park KS 62210 Slough, Berks SL1 1EL 7 Tractor Road, Singapore 627968

Caterpillar Impact Products Lid

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¢ Auxiliary Gircuit | nspection

¢ Troubleshoot ing Guide

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Caterpillar Hammers

Pre- Delivery | nspection

1 Check Accumulator charge

2 Flow Test

3 Check Oper at ing pressure

4 Grease tool properly

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Accumulator Nitrogen Charge Check

Verify Accumulator Nitrogen charge during PDI

k 121-6583 Char ging Group

Check for leaks

Check seal is seated

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¢ Verify return line back pressure

¢ | dentif y relief crack point

¢ | dentif y relief setting in hammer circuit

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@ Outlet <Z Low pressure test port <@ Return line pressure test port

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¢ Verify flow at operating pressure

¢ Verify return line back pressure

¢ | dentif y relief crack point

¢ | dentif y relief setting in hammer circuit

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{ 8ST-0859 Gauge

Verify average oper ating pressure to specif ication

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°- 60 Flow test locates crack

=

OS 40 Must BE greater than:

L_

\ Hammer Operating Pressure +

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I

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Testing and Adjusting Auxiliary Circuit Flow Test

| Correct Setting | Safety margin

Crack Point

100 ⁄

Flow test verify the relief cracking

~ 80 point is higher than the

S 60

2 Hammer Operating Pressure +

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Caterpillar Hammers

Testing and Adjusting Basic Trouble Shooting

Hammer Doesn't Start

¢ Piston in Lower Brake

¢ Relief Valve Opens

¢ Too Much Back Pressure in Return Line

¢ Internal Problem (Check Valves, Piston, Tie Rods)

Irregular but Full Energy Blows

¢ Not Enough Feed Force from the Carrier

¢ Dirt in Hammer

¢ Internal Problem (Check Valves, Piston, Tie Rods)

No Energy, Poor Operation

¢ Incorrect Working Method

¢ Incorrect Pressure Control Valve Setting

¢ Nitrogen Charge Lost

¢ Tie Rods Loose

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Caterpillar Hammers

Testing and Adjusting Basic Trouble Shooting

Low Blow Frequency ˆ° Relief Valve Opens

¢ Oil Overheating

¢ Oil Viscosity is too Low

¢ Back Pressure too High

¢ Low Flow from Pump

¢ Internal Leak in the Hammer or Hydraulic Circuit

¢ Nitrogen Charge Lost

Oil Warms Up

¢ Too Low Cooling Capacity

¢ Too Low Oil Viscosity

¢ Faulty Hydraulic Installation

¢ Internal Leak Hammer Bleeds Oil

¢ Check Hose Connections

« Reseal Hammer

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Quick coupler failure

Damaged or pinched hose

Ball valve closed

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Caterpillar Hammers

Basic Trouble Shooting

INSTALLATION of a FLOW METER: |

Eliminate two of the three possible areas

for problem

1 Eliminate the carrier as a problem source

2 Eliminate the hydraulic kit as a problem sour ce

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s» Choosing The Correct Hammer

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Caterpillar Hammers

Saf ety Reading and under standing the f ollowing:

hydraulic hammer

e The service manual before performing any servicing

=- Before disconnecting or connecting hydraulic hoses or any

hydraulic plugs or couplings, stop the carrier engine and make sure that hydraulic pressure is released

ÑY 70/70sMT?OĐ7©4s, H%$C 9004 end

1009110041 OCOa Hự/dta06$ Masseaevs

Use protective equipment and make sure no one can be injured by flying debris while hammer is operating

e Guarding is recommended for the windshield/cab of the base carrier

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Caterpillar Hammers

Choosing The Correct Hammer

Mismatched - Small Hammer on Large Machine

Machine overpowers (weight) hammer may cause damage to hammer

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Caterpillar Hammers

Choosing the Correct Hammer

Mismatch - Heavy Hammer on Small Machine

Hammer is too heavy, making the machine unstable

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Caterpillar Hammers

Choosing the Correct Hammer

Hammer & Machine Requirements

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Caterpillar Hammers

Choosing The Correct Tool

BLUNT CHISEL MOIL SPADE COMPACTING

PLATE

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Caterpillar Hammers

Principles of Breaking

» Using moil or chisel tool

Soft, layered or plastic « Blunt tool

" material act P »s Hard, brittle and abrasive

material

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e Do not operate over the sic

of the machine tracks! D

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Caterpillar Hammers

Correct Working Methods

in the mid-range of stroke

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Temperatures |

e Hydraulic system oil temperature must be

kept below the maximum of 176°F / 80°C

for optimum seal life

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Caterpillar Hammers

Use the Rock Claw to position boulders

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Caterpillar Hammers

using the hammer hammer or tool

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s DO NOT strike in one spot for

more than 15 seconds

s If object does not break, REPOSITION the hammer

» Creates a dust pocket under the point, dampening the impact effect and producing

=» Excessive heat shortens tool

and bushing life

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Caterpillar Hammers

STOP the hammer BEFORE the material collapses DO NOT allow the hammer to fall through the broken material and blank fire

Frequent pin strokes (blank firing) will damage increase component wear and may hammer

STOP NOW!

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e Keep proper alignment

- avoid bending tool

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Caterpillar Hammers

Do Not Use A Standard Hammer Underwater!

These models have optional porting provided for easy

conversion to underwater use

eCompressed air is required to keep penetrating the hydraulic system In salt water applications, special care must be taken to prevent corrosion

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Underwater Applications Air Flow Requirements

COMPRESSOR

Air compressor is fitted on the carrier

The air hose must be led along carriers boom to prevent hose breakage

The required air pressure and air flow depends on hammer model and on the wear

of tool bushings and tool

CONNECTION The recommended values for air pressure HOSE (measured near air connection port) air flow

and lines sizes are:

H50 H63 H90C H100 H115s H120Cs H130s H140 H160s H180s

Air “mimin) 18(5) | 35(1) | 63(18) | 70(2) |100(28)| 106 (3) |113 (3.2)| 124 (3.5) |134 (3.8)| 141 (4) Min oe i(bar) 73 (5) 73 (5) 73 (5) 73 (5) 73 (5) 73 (5) | 73(5) | 73(5) | 73(5) | 73 (5)

Air Hose Min ID 13mm 13mm 13mm 13mm 19mm 19mm 19mm 19mm 19mm 19mm

Connection Hose

Min ID 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm Max Length 1.5m 1.5m 1.5m 1.5m 1.5m 1.5m 1.5m 1.5m 1.5m 1.5m

Tiêu đề	Búa phá đá Caterpillar lắp trên máy đào
Thể loại	Tài liệu

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