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• 3.2 Internal form of separation • The following are typical forms of separation by partitions: • Form 2a Separation of busbars from the functional units.. • Type 2: Busbar separations

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Dielectric test voltage 3 kV

Framework steel (Aluzinc or painted) 2.0 mm

Internal partitions steel (Aluzinc) 1.0-1.5 mm

With Aluzinc (mild steel coated with Aluminium and Zinc)

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Colour (frames & cladding) RAL 7032 *, 7284, 7035

Colour (base frame) RAL 9005 *

*(other colours on request)

PAINT PROCEDURE

All parts are transported on overhead conveyer through the following phases at a conveyer

speed of 3-4 m/minute.

Phase 1 Degreasing and iron phosphating at a temperature of 30° C

Phase 2 Degreasing and finishing iron phosphating at a temperature of 40° C

Phase 3 Shower with fresh tap water

Phase 4 Shower with demineralised water

Phase 5 Air drying with high pressure air blower

Phase 6 Heat drying in oven at a temperature of 120° C

Phase 7 Automatic electrostatic powder painting for standard colours or larger batches of

special colours Manual electrostatic powder painting for smaller batches of special colours

Phase 8 Curing in oven for 10-12 minutes at a temperature of 170-200° C

Phase 9 Quality control of random samples as follows.:

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3.2 Internal form of separation

The following are typical forms of separation by partitions:

Form 2a Separation of busbars from the functional units.

Terminals NOT separated from busbars.

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Separation of busbars from the functional units.

Terminals separated from busbars.

Types 1 & 2

Type 1: Busbar separation by insulated coverings

e.g sleeving, wrapping or coatings.

Type 2: Busbar separations by metallic or non

metallic rigid barriers or partitions

Separation of busbars from the functional units.

Separation of functional units from one another.

Separation of terminals from functional units but not from each other.

Terminals NOT separated from busbars

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Separation of busbars from the functional units.

Types Separation of functional units from one another.

1 & 2 Separation of terminals from functional units but not from each other.

Terminals separated from busbars.

Type 1: Busbar separation by insulated coverings

e.g sleeving, wrapping or coatings.

Type 2: Busbar separations by metallic or non

metallic rigid barriers or partitions.

Separation of busbars from the functional units.

Types Separation of functional units from one another.

1 & 2 Separation of terminals of functional units

Terminals in same compartment as functional unit.

Type 1: Busbar separation by insulated coverings

e.g sleeving, wrapping or coatings Cables glanded elsewhere.

Type 2: Busbar separations by metallic or non

metallic rigid barriers or partitions Cables glanded elsewhere.

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Separation of busbars from the functional units.

Types Separation of functional units from one another.

4,5 & 6 Separation of terminals of functional units

Terminals NOT in same compartment as functional

Type 4: Busbar separation by insulated coverings

e.g sleeving, wrapping or coatings

Type 5: Busbar separations by metallic or non

metallic rigid barriers or partitions.Terminals

separated by insulated coverings

Cables glanded in common cabling chamber.

Type 6: All separation by metallic or non metallic

rigid barriers or partitions

Cables glanded in common cabling chamber.

Type 7 rigid barriers or partitions

The terminals for each functional unit have

their own integral glanding facility.

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TECHNICAL INFORMATION

Enclosures

3.4 Rating table: RATING TABLE FOR COPPER BUSBARS ACCORDING TO DIN 43671

Rating at 40°C ambient temperature and maximum busbar temperature 120°C.

The ratings are tested values and the tests are performed in a Form 4 type panel with a

degree of protection IP 4X

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TECHNICAL INFORMATION Enclosures

Main Busbar on top and cable connection front.

Busbar on top up to 4000A (One main busbar system)

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TECHNICAL INFORMATION

Enclosures

Main Busbar on top and cable connection front.

Busbar on top from 4000A up to 7400A (Two main busbar systems)

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TECHNICAL INFORMATION Enclosures

Busbar on Rear up to 4000A

Main busbar and section depths

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Assembly

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Assembly

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A lug should only contain a single power cable, all the strands of the conductor should be located inside the lug barrel.

Used crimp tools, of a suitable size , as recommended by the lug manufacture Apply the tightening force specifited by the manufacture of the crimp too Tools should be checked at regular intervals.

Hexagonal necking distributes the crimping in a uniform manner around the lug.

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Rountine test

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Rountine test

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TECHNICAL INFORMATION 6.Transport

6.1 Lifting by crane

Maximum Load 200kg for 4 lifting Eyes

6.2 Moving by pipe sections

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TECHNICAL INFORMATION

7 Installation

7.1 Distances to walls and gangway widths

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TECHNICAL INFORMATION 7.2 Fixing plane

7.2 Installation on false floor and directly on concrete

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