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Trenching and Conduit Standard for Underground Distribution Cable Networks

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SA Power Networks

TECHNICAL STANDARD – TS-085

www.sapowernetworks.com.au

TRENCHING AND CONDUIT STANDARD FOR UNDERGROUND

DISTRIBUTION CABLE NETWORKS

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REVISION NOTICE:

May 2012

 Clause 7.2.8 merged into clause 7.0

 Updated clause 11.2 and added tables 3A & 3B

 Updated clause 12.0, 17.12 and Appendices - C, H-1 and H-2

 Clause 16.0 is moved and included as clause 8.8

 Various tables consolidated for better readability

3 September 2012 Company name change only No other content of this Technical Standard has been

altered Any revision markings are from the May 2012 edition

SA Power Networks – SA Power Networks means Distribution Lessor Corporation subject to a

two hundred year lease to the partnership of companies trading as SA Power Networks or SA Power

Networks in its own right

SA Power Networks, ABN 13 332 330 749, a partnership of:

Spark Infrastructure SA (No.1) Pty Ltd, ABN 54 091 142 380

Spark Infrastructure SA (No.2) Pty Ltd, ABN 19 091 143 038

Spark Infrastructure SA (No.3) Pty Ltd, ABN 50 091 142 362

each incorporated in Australia

CKI Utilities Development Limited, ABN 65 090 718 880

PAI Utilities Development Limited, ABN 82 090 718 951

each incorporated in The Bahamas

1 Anzac Highway, Keswick, South Australia, 5035

SA Power Networks Disclaimer:

1 The use of the information contained in this Technical Standard is at your sole risk

2 The information in this Technical Standard is subject to change without notice

3 SA Power Networks, its agents, instrumentalities, officers and employees:

a Make no representations, express or implied, as to the accuracy of the information

contained in this Technical Standard;

b Accept no liability for any use of the said information or reliance placed on it; and

c Make no representations, either expressed or implied, as to the suitability of the said

information for any particular purpose

4 SA Power Networks and its agencies and instrumentalities do not endorse or in any respect

warrant any third party products or services by virtue of any information, material or content

referred to or included on, or linked from or to this Technical Standard

SA Power Networks Copyright @ 2012:

This publication is copyright SA Power Networks reserves to itself all rights in such material You

must not reproduce any content of this Technical Standard by any process without first obtaining

SA Power Networks permission, except as permitted under the Copyright Act 1968

All rights reserved

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CONTENTS

1.0 PURPOSE 7

2.0 SCOPE 7

3.0 GRACE PERIOD 7

4.0 REFERENCES 8

5.0 DEFINITIONS 9

6.0 BACKGROUND 12

7.0 CUSTOMER’S RESPONSIBILITIES 12

8.0 CIVIL CONTRACTORS RESPONSIBILITIES 13

8.1 Access Permit Requirements 13

8.2 Safe Edge Shovel Requirements 13

8.3 Civil Works Notification Requirements 14

8.4 Civil Works Compliance Requirements 14

8.5 Civil Works Non-Compliance 14

8.6 Requirements of Changes to Civil Works 15

8.7 Directional Bore Drawing Requirements 15

8.8 Backfilling and Consolidation 15

9.0 RETAINING WALLS 16

9.1 General 16

9.2 Design Consideration for the Retaining Walls 16

9.2.1 Other Design Requirements 18

10.0 TRENCHING 20

10.1 General 20

10.2 Trench Requirements for Road Reserve/Crossing 21

10.3 DPTI Requirements for DPTI Controlled Roads 23

10.3.1 DPTI Open Shared Trenching Requirements 23

10.3.2 DPTI Trenchless Boring Requirements 23

10.3.3 DPTI Notification 24

10.3.4 DPTI Traffic Control Notification Process 24

10.3.5 DPTI Emergency Work Requirements 24

10.3.6 DPTI Maintenance Period Requirements 25

10.4 Public Road (Non DPTI Roads) Controlled by Council 25

10.5 Conduits within Railway Boundaries 25

10.5.1 Telecommunications Pilot Cable Only 26

10.5.2 Telecommunications Fibre Optic Only 26

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10.6 Clearances between Services 26

10.6.1 Vertical Separation between Services 27

10.6.2 Horizontal Separation between Services 28

10.7 Changes in Levels and Directional Changes 29

10.8 Shared Trench Arrangement 30

10.8.1 Typical Shared Trench Cross Sections 31

10.8.2 Trenching for SA Power Networks Telecom Only 31

10.8.3 Typical SA Power Networks only Trench 32

10.8.4 URD Trench Design Requirements 32

10.8.5 Trenching for Retrospective (PLEC Schemes) 32

10.9 Reduced Cover Trenching 32

10.10 Underground Cables on Bridge Crossings 33

10.11 Pit Installations 33

10.12 Cable Location Markers 34

10.13 Trenchless/Directional Boring 34

10.13.1 Requirements for Directional Boring 34

10.14 Hydro Vacuum Excavation 35

11.0 CONDUITS and BENDS REQUIREMENTS 35

11.1 General 35

11.2 Spare Conduit Provision 35

11.2.1 Wherever an electrical cable is buried direct 36

11.2.2 When a cable is installed in a conduit 36

11.2.3 Road Crossings 38

11.3 Conduit Bend Requirements 38

11.4 Conduit Reinforcement 40

11.5 Conduit Sizes 40

11.6 Conduit Cable Entry into Service Pillars 43

11.7 Typical Over to Under Conduit Entry into Ground 43

11.8 Conduits Compliance to AS/NZS Standards 43

11.8.1 Identification of Conduit Sizes 43

11.8.2 Colour of Conduits/Couplings 44

11.9 Conduit for Directional Boring 44

11.9.1 Drawing Requirements for Directional Boring 44

11.10 Conduit Installation (for and up to 33kV) 46

11.10.1 General 46

11.10.2 Requirements for the Conduit Installation 46

11.10.3 Additional Requirements for the Conduit Installation 47

11.10.4 Sealing of Conduits 47

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12.0 TRENCHING ON PRIVATE PROPERTY 48

13.0 TRENCHING FOR SINGLE CUSTOMER ON VERGE 49

14.0 EXCAVATION FOR VAULTS AND PIERS 49

15.0 BEDDING SAND FOR LESS THAN 66Kv 49

16.0 POLYMERIC CABLE COVERS / MARKER TAPE 51

17.0 66kV UNDERGROUND CABLE INSTALLATION 51

17.1 Introduction 51

17.2 66kV Design Information 51

17.2.1 Extent of 66kV Civil Work 52

17.2.2 66kV Cable Route Design Changes 52

17.3 66kV Cable Trench Dimensions 52

17.4 66kV Cable Separation from Other Services 52

17.5 66kV Directional Boring 52

17.6 Installation of (66kV) Conduits in Open Trench 53

17.7 Lubrication Points – 66kV 53

17.8 Laying 66kV Cables 53

17.9 Thermocouples – 66kV 53

17.10 Flowable Thermal Backfill in Cable Trenches – 66kV 54

17.10.1 Background Information on FTB 54

17.10.2 General Factors for FTB 54

17.10.3 Installation Requirements for FTB 55

17.11 Bentonite Mixture in Conduits – 66kV 55

17.12 Protective Cover Slabs – 66kV 56

17.13 66kV Sand Backfilling Requirements 56

17.13.1 Sand Backfill – 66kV 56

17.14 Cable Marker Tapes – 66kV 57

17.15 Cable Markers – 66kV 57

17.16 Pits – 66kV 57

17.17 Joint Bays – 66kV 58

18.0 CONTAMINATED SOIL 58

APPENDICES: 59

A: Civil Works Notification & Compliance 59

B: Cable Location Marking Drawings 60

C: Example of Directional Bore Drawing 61

D: Typical Shared Trench Arrangements 62

D-1 Cables Buried Direct – (Shared Trench) 62

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(In Footpath for Non DPTI Roads) 62

D-2: Cables in Conduits – (Shared Trench) 63

(In Footpath or Road Crossing for Non DPTI Roads) 63

E: Typical SA Power Networks Trench Only 64

E-1: Cables Buried Direct - (SA Power Networks Only) 64

(In Footpath for Non DPTI Roads) 64

E-2: Cables in Conduits - (SA Power Networks Only) 65

(In Footpath or Road Crossing for Non DPTI Roads) 65

F: Typical Reduced Cover Trenching 66

G: Typical SA Power Networks Telecomm Trench (Only) 67

H: Trenching on Private Property 68

H-1: Cables in Conduit Cable at 1.0m Cover 68

H-2: Cables in Conduit Cable at 750mm Cover 68

H-3: Cable Buried Direct at 1.0m Cover 69

H-4: Trench for Single Customer on Verge 69

J: Typical Trench Arrangements for 66kV 70

J-1: Typical Flat Arrangement – 66kV - Roadway 70

J-2: Typical Trefoil Arrangement – 66kV - Roadway 71

J-3: Typical Under Bore Arrangement – 66kV Cables 72

K: Typ Over to Under Pipe Entering Detail 73

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1.0 PURPOSE

This Technical Standard specifies the standard trench, conduit, retaining walls and Civil

works requirements for a new or upgraded installation that will be a component of SA

Power Networks‟ distribution network

Once the scope for a trench, conduits, retaining walls and Civil works is determined, then

this technical standard will assist the Customer in the Civil component of electrical

works/network extension The construction could encompass a network extension, PLEC

projects, SA Power Networks‟ capital works, specific arrangements or customer works

These works could be on private property or on a public road verge

This standard will assist in clarifying the responsibilities of customers regarding

agreements, approvals, construction requirements and the SA Power Networks

requirements for “Civil Works Compliance”

The specification in this technical standard is applicable (but not limited) to all parties

involved in the activities of trenching, conduit installation, retaining walls and Civil

works associated with the underground installation or alteration of distribution cable

networks

This technical standard is to cover all underground trenching and conduit installations;

however, section 17.0 is an additional requirement for applications to 66kV underground

networks The appendices at the end of this document provides more detailed information

on trench arrangements, Civil Works notification and Civil works compliance and cable

location markers

The “Electricity (General) Regulations 1997”, other statutory authority requirements,

AS/NZS standards and the Building Code of Australia (BCA) are the basis of TS-085

For any situation that is not covered in this standard, the requirement of AS/NZS 3000

applies There may be additional requirements and specifications that are project specific

For further assistance/information concerning this technical standard, please contact the

relevant SA Power Networks‟ Manager This technical standard is available at the SA

Power Networks websites below:

 Intranet website (Internal)

Internet website (External)

The maximum grace period acceptable by SA Power Networks for implementing this

Standard is 3 months from the date of publication All projects that are not in receipt of

“Specification Compliance” at the revised date of issue for this technical standard will

need to incorporate the latest requirements

This is applicable to both the design and construction phases of the project The validity

period for a “Specification Compliance” is 60 days On the expiry of a “Specification

Compliance”, any specification change without a documented exemption must be

incorporated into the design and construction of SA Power Networks infrastructure

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4.0 REFERENCES

The following listed documents are for additional information It is advisable to refer to

the current publications before implementing them Other documentation may be required

on a project specific basis

For Civil Contractors conducting regular Civil works for any SA Power Networks

installations, there is a Civil Construction Manual – 40 available on request This manual

details many project specific aspects of Civil works that my not be detailed in this

standard

Essential Services Commission of South Australia (ESCOSA) Codes:

Essential Services Commission of South Australia (ESCOSA) Codes:

SA Electricity Distribution Code (EDC)

Energy Networks Association (AUS) Publications:

ENA NENS 03 - 2006 - National Guidelines for Safe Access to Electrical and Mechanical

Apparatus

ENA NENS 04 - 2006 - National Guidelines for Safe Approach Distances to Electrical

and Mechanical Apparatus

South Australian Legislation:

This technical standard does not necessarily align with AS/NZS Standards Australia

Environment, Heritage and Native Vegetation Protection Acts:

Environment Protection Act 1993

Environment Protection Regulations 2009

Aboriginal Heritage Act 1988

Native Vegetation Act 1991

Heritage Places Act 1993

National Parks & Wildlife Act 1972

Natural Resources Management Act 2004

AS/NZS ISO 14001:2004 – Environmental Management System Standard

Standards Australia Publications:

AS 60038 - Standard Voltages

AS/NZS 3000 - Electrical Installations (known as the AS/NZ Wiring Rules)

AS/NZS 1158 - Lighting for Roads and Public Spaces Set

AS 1345 - Identification of the Contents of Pipes, Conduits and Ducts

AS/NZS 2032 - Installation of PVC pipe systems

AS/NZS 2053 - Conduits and Fittings for Electrical Installations – Part 1 & 2 - General

Requirements

AS/NZS 2648.1 - Underground Marking Tape - Non-Detectable Tape

AS 2885.1 - Pipelines - Gas and Liquid Petroleum - Design and Construction

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AS/NZS 3500 (Set) - Plumbing and Drainage Set

AS 3798 - Guidelines on earthworks for commercial and residential developments

AS/NZS 4645.3 - Gas Distribution Networks - Plastics Pipe Systems

AS/NZS 4130 - Polyethylene (PE) Pipes for Pressure Applications

AS 4678 - Earth-Retaining Structures

AS 4799 - Installation of Underground Utility Services and Pipelines within Railway

Boundaries

AS/NZS ISO 31000 - Risk Management - Principles and Guidelines

Note: AS/NZS4360 is superseded and replaced by AS/NZS ISO31000

ASTM STP1331-98 - The Design and Application of Controlled Low-strength Materials

(flowable thermal backfill)

ASTM STP1459-04 - Innovations In Controlled Low-strength Material

(Flowable thermal backfill)

AS/ACIF S009 - Installation requirements for customer cabling

(Telecommunications Wiring Rules)

WSAA Codes - Water Services Association of Australia:

WSA 02: Sewerage Code of Australia

WSA 03: Water Supply Code of Australia

SA Power Networks Documents:

Service and Installation Rules

Technical Standards

NICC Brochures

Guidelines for SA Power Networks Crossings of the Electrified DPTI Railway Network

Relevant E-Drawing Series; and

Civil Construction Manual – 40

AS/NZS – stands for Australia and New Zealand Standards published by Standards Australia

Authorised Person – the person in charge of the premises, or the registered electrical worker or

licensed electrical Contractor or other person appointed or selected by the person in charge of

the premises, to perform specific duties associated with the electrical installation on the

premises

Boring – refers to activities of directional drilling (typically horizontal or vertical)

Cable/s – a wire, conductor or form of material designed for carrying electric current or

communications signals, installed underground

Customer – has the meaning given to that term in the Electricity Act 1996, namely a person

who has a supply of electricity available from a transmission or distribution network for

consumption by that person and includes:

(a) The occupier for the time being of a place to which electricity is supplied;

(b) Where the context requires, a person seeking an electricity supply;

(c) A person of a class declared by regulation to be customers; and

(d) Customer may or may not necessarily be the landowner

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Customer Agents – Customer agents are parties representing the customers Such parties may

include registered electrical workers, licensed electrical Contractors, consulting engineers,

architects, and equipment manufacturers

CLER – stands for Customer Lighting Equipment Rate

DCDB – Digital Cadastral Database (DCDB) or landbase date is obtained from the S.A Govt

Department of Environment and Heritage The landbase data includes parcel shapes, parcel line work, parcel text, road centre lines, road names, suburb shapes, suburb text, Local Government Authority shapes and text

DPTI – Department of Planning, Transport and Infrastructure

Distribution Network – has the meaning given to that term in the Electricity Act 1996, namely

the whole or a part of a system for the distribution of electricity, but does not include anything

declared by regulation not to be a distribution network or part of a distribution network

For the purposes of these rules references to Distribution Network means the network poles,

wires, underground cables, padmount transformers, substations etc, operated by SA Power

Networks, which transports electricity from the transmission system to a customer‟s

Connection Point

Excavation Depth – is the vertical distance measured between ground level and the deepest

part of the excavation

(a) Electricity Infrastructure means – (b) electricity generating plant; and (c) powerlines; and

(d) substations for converting, transforming or controlling electricity; and (e) equipment for metering, monitoring or controlling electricity; and (f) any wires, equipment or other things (including tunnels and cavities) used for, or in connection with, the generation, transmission, distribution or supply or electricity

Excavation – refers to the activities of digging or trenching and can be by mechanical means or

by hand

SA Power Networks’ Manager – The SA Power Networks‟ Manager/Responsible Officer

serving that area of the customer‟s installation

Ground Level – is nominally the final level of the ground that SA Power Networks equipment

is to be installed at

High Voltage (HV) – For the purpose of this document shall mean a voltage exceeding 1,000V

A.C up to and including 33,000V A.C

Low Voltage or LV – For the purpose of this document shall mean a nominal voltage exceeding

50V A.C but not exceeding 1,000V A.C

MNSP – stands for SA Power Networks‟ Manager Network Standards and Performance

MNP – stands for SA Power Networks‟ Manager Network Planning

NA – stands for SA Power Networks‟ Network Assets

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NPO/NPM – stands for SA Power Networks‟ Network Project Officer/Manager

NPE – stands for SA Power Networks‟ Network Planning Engineer

NSP – stands for SA Power Networks‟ Network Standards and Performance Group

OTR – stands for Office of the Technical Regulator

Public Land – has the meaning given to that term in the Electricity Act 1996, namely land

owned by the Crown or an instrumentality or agent of the Crown or by a council or other local

government body, including any such land that is subject to native title

Property – For the purpose of these Rules „property‟ means either what is commonly described,

as a Torrens Title allotment, a Community Title Scheme or Land, which is owned by the

Crown on which the owner/occupier has the right to the installation of an electricity supply A

property may include any combination of contiguous (adjacent) land and/or an individual title

that constitutes a single development, to which an owner/occupier or a Customer has the right

to the installation of an electricity supply

Shall – is to be understood as mandatory requirement or obligation

Should – is to be understood as non-mandatory, i.e advisory or recommended

Suitable (or suitably) – means to the satisfaction of the relevant SA Power Networks Manager Separation Distance – It is either the vertical and/or the horizontal distance, measured between

any SA Power Networks plant and the Third Party‟s infrastructure

Underground Service – The electricity distributors supply network to the point of supply

Water Course – Refer to TS-100

Works –

Planned: the works, which has followed the normal planning process, prior to work

commencing, i.e where, the worksite has been physically inspected and assessed, in

advance of the work crew, arriving on site

Unplanned: any urgent works were there has not been a reasonable opportunity to follow

normal planning processes prior to work commencing This includes works where the

supervisor has not physically inspected the work place or where a work crew has come

across a scope of work requiring action during the normal course of their duties

Emergency: where a crew is despatched to the work site, in response to an immediate

threat/danger to an individual, the public, or the asset

WSAA – Water Services Association of Australia

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6.0 BACKGROUND

The responsibility for the installation of a trench for the installation of SA Power Networks

infrastructure can be:

 The Customer for a network extensions which includes land developments, Network

Extensions or Customer alterations to the SA Power Networks electrical network;

 Council for Power Line Environment Committee (PLEC) projects; and

 SA Power Networks for capital works, and under specific arrangements, some customer

works

The Electricity (General) Regulations 1997 (Part 6, Section 39A), requires a separation

between a building or a structure and underground powerlines:

 At a voltage of 33kV or less shall be within 2.0 m; and

 At a voltage greater than of 33kV shall be within 3.0 m

Any trench installation not meeting these requirements will be non-compliant without

exemption from the OTR The Designer/Contractor will need to supply OTR exemption as a

component of Civil Works “Compliance Form” There are other separation requirements

documented in section 9.6 in this document that are requirements of other service providers

A trench containing SA Power Networks cables and the associated conduits are to be

positioned in the straightest possible alignment to accommodate future cable installations SA

Power Networks may agree to provide a quotation for the installation of a trench on behalf of a customer For access to the list of Civil Contractors utilised by SA Power Networks refer to

NICC-203 which is available on our Internet website Undertaking of trenching shall be in a

workman-like manner and shall meet the requirements of TS-085 and any other relevant

specification

The trench containing the electrical works is a component of the asset inspection process and it

is the responsibility of the customer/land owner to ensure that the trench meets the

specification An SA Power Networks Asset Compliance Officer may inspect the trench at any time

A non-compliance notice will be issued for any civil works, where remedial work to a trench is required to meet this Technical Standard including any other associated specifications

requirements If there is any query relating to the requirements of this Technical Standard

(TS-085), please contact the Network Project Officer (NPO) responsible for the project

The Customer or an Agent of the Customer shall be responsible for the following:

 Ensuring that all allotment pegs, including any replacement pegs, easement pegs and level pegs are correctly placed, clearly visible, and numbered to show allotment numbers, reserves, easements etc;

 Carrying out and co-ordinating all the pegging, trenching, backfilling, reinstatement,

levelling, and associated work including retaining walls, necessary for the installation of cables, padmount transformers and switching cubicles, service pits, pillars and lighting columns

 All street, ground openings, all costs associated with the compaction/reinstatement of

road/footpath surfaces and services where disturbed or damaged, are to be the satisfaction

of the authority or owner concerned;

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 The safety of the open trench and any liability arising from the Customer‟s works, this

includes ensuring that there is suitable clearance between any excavation and existing SA Power Networks infrastructure, including poles and footings A financial penalty can be applied by the industry Regulator for any unlawful interference;

 Ensure that the necessary arrangements are made with the local authorities and public

service utilities for the temporary disturbance of any driveway, culvert, pipe, drain, kerb, survey mark etc;

 Excavations of padmount transformer vaults/footings and/or switching cubicle

vaults/footings and the reinstatement of the remaining excavation surrounding these vaults; and

 Damage caused to vaults and associated equipment during backfilling and compaction

 The area around the padmount transformer and a switching cubicle and in particularly the

front of the equipment/operating area requires 24hrs/7days access This area from the time

of the cable installation needs to have a finished base in place or as a minimum; the ground drained and crushed rock compacted in place

 As per the manufacturers and SA Power Networks‟ specifications, this is an essential

requirement to ensure that the cable installation, termination and testing phase can be undertaken in a clean and dirt free environment

 The testing phase will not be undertaken until the site conditions for the operating area are satisfied

8.1 Access Permit Requirements

A Contractor shall not work near any live SA Power Networks electrical cables All electrical

cables shall be treated as being live (energised) Contact Dial before You Dig on telephone

number 1100 to verify the location of SA Power Networks and other infrastructure prior to the commencement of any Civil works The trench is a critical and integral part of the electrical

installation

Any Contractor intending to perform any works within the vicinity of any electrical

infrastructure shall follow the directions outlined in SA Power Networks‟ NICC-404:

“Information on Contractor Access & Working in the Vicinity of the Electrical Network”

An access permit may be required if any electrical cables are in close proximity to the intended work site A Contractor can contact the Network Access Officer (SA Power networks‟ NOC

Centre on 08 8404 4119) for further information SA Power networks cables can be easily

damaged and costly to repair

8.2 Safe Edge Shovel Requirements

SA Power Networks cables are covered in a soft layer of polyethylene, which is very easily

damaged To reduce the severity of damage to the outer sheath, all Contractors who have to

work in the are of the electrical infrastructure shall utilise a safe edge (blunt nosed) shovel

A fibreglass handle shovel with a safe edge is available for purchase from SA Power Networks Logistics Please contact Marleston South Sales Team on (08) 8292 0489 and request for the

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A Contractor is able to utilise a shovel of their choice but it must have a safe edge A

modification service to install a „safe edge‟ on a Contractor‟s shovel/s is available from

ADMECH Pty Ltd, (admech@internode.on.net Mobile: 0409 097 380, (08) 272 0151), who

have the specification for SA Power Networks‟ requirements

A safe edge shovel minimises cable damage if a Contractor inadvertently encounters a cable

Any damage to SA Power Networks infrastructure will be at the cost of the responsible party

If any party is aware of any damage to the electrical infrastructure, please notify SA Power

networks at the earliest opportunity Early notice may reduce future repair costs

8.3 Civil Works Notification Requirements

Civil works forms are a component of the asset inspection and vesting process Refer to

Appendix – A of this document for more detail The NICC-453: Civil Works Notification

Form” shall be submitted to the appropriate SA Power Networks representative

The following notice period is required:

 A section (contestable projects) 10 working days notice

8.4 Civil Works Compliance Requirements

SA Power Networks regulatory requirements include an undertaking that any electrical

installation is compliant with the relevant codes and standards

Civil works and conduit installation forms a part of the SA Power Networks electrical asset and must be to a standard that satisfies all of the relevant external and SA Power Networks‟

standards and specifications

To assist in the verification that the Civil works are to standard, a “NICC-452: Civil Work

Compliance Form” is required from the Civil Contractor as a part of the electrical compliance Refer to Appendix – A of this document for more detail

Note: The “NICC-452: Civil Work Compliance Form” shall be completed for all projects with

a trenching component, as it is a prerequisite to acceptance of the “Certificate of SA Power

Networks Electrical Compliance”

8.5 Civil Works Non-Compliance

The Civil Contractor shall complete “NICC-452 Form” and ensure this form is forwarded to

the Electrical Contractor or to the nominated SA Power Networks Officer This form is an

integral component of the “Certificate of SA Power Networks Electrical Compliance”

If the Civil Contractor delays and/or does not submit a completed NICC-452 form, until the

time of the final asset audit/sign-off stage, then this may result in delays to a customer‟s

connection

A non-compliance notice and the relevant charge will be issued to the responsible Contractor

for any Civil works installation that does not meet the SA Power Networks specification

Any fees due to SA Power networks that are associated with any non-compliance shall be paid

in full, prior to the final electrical connection Any non-compliance related to Civil works must

be rectified prior to SA Power Networks accepting the “NICC-452: Civil Works Compliance

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8.6 Requirements of Changes to Civil Works

It is Civil Contractors‟ responsibility to ensure that any details regarding changes to the

installation be forwarded to the electrical designer This will ensure that there is an accurate

and permanent record

8.7 Directional Bore Drawing Requirements

The Contractor undertaking the boring works shall supply a log for the total length of the bore

for inclusion on the „As Constructed‟ design Refer to TS-100 for the directional bore drawing preparation detail Also, refer to Appendix – C for “Example of Directional Bore Drawing” of

this document

Further clarification can be obtained from the Facilities Records Coordinator through the SA

Power networks Project Manager

8.8 Backfilling and Consolidation

 The Contractor shall carry out the backfilling of trenches, tunnels, joint bays and any other associated excavations as soon as practicable after cable/conduit laying and/or jointing is completed If any installed cable cannot be backfilled at the end of the working day, a Contractor shall consider security provisions to ensure the cable is not vandalised

 Before commencing the backfilling operations of any trench excavation, surplus-jointing

materials, any wast materials, all rubbish including timber, foreign material, free water and slurry shall be removed from the trench

 Backfill material shall not be placed in any excavation containing free water or slurry The excavation shall be clean and completely free from all fibrous and vegetable matter and other material, which may attract termites Excavated material from the trench may be permitted as backfill (above the bedding sand), if this material is predominantly a soil

 Excavated material that contains any metal and/or rocks may be permitted, if it satisfies the following criteria:

1 The amount of metal and rocks is less than 20% of the material (by volume)

2 The metal and rocks pass through a 50mm screen

3 Approval for any back fill arrangement with excavated material is by agreement with the SA Power Networks Project Manager on a Case-By-Case project basis

 Where cables and/or conduits are laid beneath other buried services, the Contractor shall

ensure that the backfill beneath such services is adequately compacted such that no voids between cables and/or conduit layers detrimental to the cable rating occurs; and damage to the other buried services, due to inadequate support is prevented

 Consolidation of the backfilled excavations will be in accordance with the local Council or Department of Transport, Energy and Infrastructure specifications as appropriate If there

is no third party specification on compaction the nominal SA Power Networks specification is 95% unless otherwise specified

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9.0 RETAINING WALLS

9.1 General

A padmount transformer can weigh from 2.45 tonnes to 6.45 tonnes and capacity range from

315 kVA to 2.0MVA respectively There may be a requirements to establish a retaining wall to ensure the padmount transformer has a stable footing and remains in a horizontal orientation

Refer to Technical Standard (TS-102) for the easements details

Specifying the need for a retaining wall at the design stage provides the following benefits:

 Informs the Customer/Civil Contractor for the need of a retaining wall;

 Escalates the need for a specific engineering approved retaining wall design on extremely

sloping sites; and

 Ensures the easement for the electrical design drawing and the subsequent transfer to a

deposited plan is appropriate in size to fit the padmount transformer and the retaining wall

9.2 Design Consideration for the Retaining Walls

A retaining wall for a padmount transformer and/or a switching cubicle in any location will be required where there is a change in the ground level to accommodate the padmount transformer and/or switching cubicle in a suitable horizontal orientation

The design requirements for the retaining walls should consider the following:

 The location of the padmount transformer(s) and/or switching cubicle(s), and the slope of

the natural ground level;

 Construct a retaining wall that satisfies any SA Power Networks and electrical equipment

manufacturer‟s requirements;

 Any retaining wall above 1.0m in height will require:

1 The involvement of a certified structural/Civil engineer to verify the adequacy of any retaining wall installation;

2 Provision of engineering calculations/confirmation that the design can be requested for any style construction; and

3 Where construction to the manufacturer‟s specification cannot be verified and where the retaining wall is over 1.0m in height then council approval is required

 The retaining wall and any other SA Power Networks plant (e.g cables) shall be within

any SA Power Networks registered easement where an easement is required;

 The retaining wall should ideally be positioned at the extremity of the SA Power Networks easement and should not encroach into the area occupied by the padmount transformer and/or a switching cubicle;

 When required, construction of a retaining wall shall be entirely within the easement

(Refer to figure-1 below);

 Where the retaining wall is placed beyond the standard easement, the easement shall be

extended to include the area occupied by the retaining wall;

 For any filled retaining wall, there shall be a buffer zone The buffer zone shall be the

minimum width that is equal to the height of the retaining wall The maximum width required is 1.0m Extend the easement boundary by 1.0m to allow the filled retaining wall constructed 1.0m inside the easement boundary (Refer to figure-2 below).;

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 Any cut or fill greater than 300mm in the area up to 2.0m from the easement boundary will require a retaining wall;

 Any fill above the natural ground profile (that in effect creates a raised island) on any site

will not obviate the need for a retaining wall;

 Dispensation may be given to a retaining wall if the surrounding ground level change is of

a minor nature only and all of the land between the easement boundary and the 2.0m point

is within a reserve; and

 The installation of a retaining wall shall be completed prior to the installation of a

padmount transformer and/or a switching cubicle;

 If above stated requirements are not met, then non-compliance will be issued

 Refer to the TS-102: Easement Standard, Appendix-B for fill and cut scenarios of retaining wall details;

 A retaining wall construction needs to be of a quality that will ensure the long-term

stability and safety of the SA Power Networks‟ assets;

 The retaining wall and backfill shall be designed to drain the area behind the wall and

continue to do so indefinitely without blockage, so that hydrostatic pressure is not exerted

on the wall at any time;

 A more effective system of drainage consists of a continuous agricultural pipe located at

the base of all retaining walls and be surrounded by gravel or crushed stone with a continuous vertical layer of granule material at least 300mm thick covering the rear face of the wall area;

 Retaining walls shall be constructed of concrete masonry materials;

 For vertical block type retaining walls, a suitable concrete/steel reinforced foundation shall

be constructed;

 If interlocking style blocks are utilised, they shall be of a pinned or socket and nib type

The two top courses shall be pinned and glued with an epoxy style resin and the top course shall consists of a glued top capping;

 Any brick style retaining wall construction will not be approved unless the number of

courses is a minimum 5;

 Open style interlocking blocks may be acceptable provided the soil is retained The use of

Geo cloth type material may also be acceptable Ensure that the material to be utilised for a retaining wall will be acceptable to SA Power Networks;

 This style of retaining wall construction has the potential to require an easement larger than standard in order to provide the required retaining wall strength Please contact your SA Power Networks Network Project Officer prior to installation

 SA Power Networks reserves the right to request engineering calculations for any retaining wall SA Power Networks will consider a submission from a Certified Structural/Civil Engineer to a variation to the construction material utilised for a retaining wall as described

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 Material to be retained shall be classified in one of the 3 types listed below:

1 Coarse-grained soil without admixture of fine soil particles; Very permeable (clean sand or gravel);

2 Coarse-grained soil of low permeability due to admixture of particles of silt size;

and

3 Residual soil with stones, fine silty sand and granular materials with conspicuous clay content

 Materials not acceptable include very soft or soft clay, organic silt or silty clays, and

medium or stiff clay;

 Weep holes shall be provided in the retaining wall at the lowest points;

 An open drain shall be provided to remove water from the area of the toe of the wall;

 Dispensation for the installation of a retaining wall can be granted by the relevant regional Network Manager when the following can be verified:

1 The short and long-term stability of a padmount transformer will not be compromised

2 The easement site and adjacent properties will not be impacted by erosion run off;

i.e It can be demonstrated that the site adjacent to the easement is well consolidated and/or there is other means of retainment or removal of any run off material

9.2.1 Other Design Requirements

consider the following:

 A site meeting prior to the installation of the common service trench is an appropriate time to discuss retaining wall installation requirements

Note: If there are any issues, the relevant party should address them and if

required, confirmation received from the Designer/Project Officer that the proposed installation will satisfy the specification

 The electrical Contractor needs to be very specific at any site meeting that a padmount transformer and/or switching cubicle will not be installed until the completion of the retaining wall;

 Non-compliance will be issued if a retaining wall is not installed as required As a reminder, padmount transformers and switching cubicles are heavy and the risk of installing a retaining wall on a filled site around installed equipment is very risky, particularly in periods of wet weather

 The Compliance group will generally not visit a site for the purposes of issuing a Certificate of Compliance until any required retaining wall(s) are installed and completed

 A non-compliance will be issued by SA Power Networks if any of the following conditions are not met:

1 Engineering confirmation is not available when required

2 The construction is deemed inferior in quality

3 On site inspection, SA Power Networks identifies that retaining wall were required but have not been constructed

4 For vertical block type retaining walls, a suitable concrete/steel foundation is missing

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5 The retaining wall(s) provided do not meet any of SA Power Networks‟ specified requirements

Operating Area Refer to TS-102

TRANSFORMER

Boundary of Public Area if appropriate

Easement to be extended to include the area occupied by the retaining wall if required

Area for SA Power Networks

Equipment (on standard easement) Refer to TS-102

Retaining Wall

OR SWITCHING CUBICLE

FIGURE 1 - RETAINING WALL

Weep hole

Ground level Retaining Wall

SA Power Networks Transformer/

Note Retaining wall to be built up

to the height of the base

Suitable Retaining Fill

Ground Level

* 1.0m * SA Power Networks extended easement

requirement for a “Fill” situation

FIGURE 2 - RETAINING WALL – FILL

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FIGURE 3 - RETAINING WALL – CUT

10.0 TRENCHING

10.1 General

When installing conduits/cables in a trench, consider the following Design Requirements:

 The trench shall be as straight as possible with a firm and smooth base;

 The installation of multiple conduits requires a minimum separation of 25mm in all

directions (or as otherwise specified) between SA Power Networks conduits This is to ensure the bedding sand fully encompasses the conduit at the time of back filling This will reduce future compaction issues (Refer to figure 4 below);

There shall be a minimum separation of 50mm in all directions (or as otherwise specified)

between direct laid SA Power Networks cable circuits The greater the cable circuit separation, the greater the current carrying capacity of the electrical cable (Refer to figure 4 below);

Note:

If the trench width allows for greater than 50mm separation, the preferred installation method

is to increase cable separation to maximise the spacing From time to time, there may be a

requirement for a specific separation that is greater than the minimum (Refer to figure 4

Under some circumstances, SA Power Networks may approve a lesser dimension if it can

be verified the trench edge is such that it will not damage the installed cables or if the installed conduit is medium or heavy duty (Refer to figure 4 below);

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FIGURE 4 – TRENCHING

 Dimensions for SA Power networks infrastructure in this standard are the minimum except where shown;

 The maximum depth of any length of open trench should not be greater than 1.2m without

SA Power Networks approval;

 Any trench, which has depth/cover over 1.5m, requires additional construction

requirements For trenching and shoring examples, refer to the OHS&W Regulations 1995

 Locate the trench, where practicable, in accordance with the publication “A Code for the

Placement of Infrastructure Services in New and Existing Streets” (Services in Streets

Code)

Note:

This code is prepared by the Public Utilities Advisory Committee (PUACC) and available from the Local Government Association

 The installer shall submit all variations to the construction drawing for inclusion on the

“As Constructed” SA Power Networks drawing;

 It is the Civil and Electrical Contractors responsibility to forward hand written mark-ups of hard copy drawings detailing all changes and necessary installations information are returned to the designer within 30 days of completion to ensure that the final “As Constructed” drawings are correct

 For the specific requirements relating to the submission of “As Constructed” drawings,

refer to TS-100 – clauses 6.3 and 6.5 which is applicable to all Civil installations

10.2 Trench Requirements for Road Reserve/Crossing

The following requirements apply for road reserves and road crossings:

 Open trench road crossings in existing streets where there is to be a reinstatement are to be

at 90 degrees to the kerb Any variation to this will require council approval;

 The minimum cover under a carriageway shall be 750mm A road controlled by the

Department of Planning, Transport and Infrastructure (DPTI) have specific requirements which are detailed in clause 10.3;

 All cables under carriageways shall be installed within a suitably sized and class of

conduit Any variation to this shall be at the approval of SA Power networks Spare conduit installation under a carriageway is to be as per clause 10.5 of this standard;

Cables 25mm

50mm

Cable circuit separation 50mm minimum (Refer section 9.1 & 9.2) 25mm

Bottom of trench

Conduit

50mm Bedding Sand

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 For a primary cable network that is buried direct in the primary trench in a road reserve

such as a single customer network extension or a common service trench for a development there is a requirement for spare conduits (Refer clause 11.2 below);

 Spare conduits installed at a road crossing shall match the spare conduits in the primary

trench The road crossing conduits shall be continuous with the primary trench spare conduits where practical

 These conduits will be in addition to the conduits at a road crossing which shall be utilised for a direct buried cable installation

 Spare conduits installed at a road crossing that are for a direct buried cable installation

shall extend the full width of the carriageway and extend 900mm into the footpath verge from the back of the kerb;

 The electrical designer and Contractor responsible for conduit installation at road crossings shall ensure that the appropriate numbers of conduits are installed;

 The conduit for a radial low voltage installation needs to be continuous (fully conduited)

with LD conduit between pillars and installed in such a way that it will facilitate quick cable replacement If this is achieved a spare conduit is not required; and

 Any road crossing excavation for continuous conduits needs to consider the cover and

trench floor invert of the conduits that are to be installed in the road verge

For trenching design, requirements refer to TS-100 and refer to figure 5 below for the “Typical Road Crossing Trench Alignment”

FIGURE 5 - TYPICAL ROAD CROSSING TRENCH ALIGNMENT

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10.3 DPTI Requirements for DPTI Controlled Roads

The Department of Planning, Transport and Infrastructure (DPTI) have very specific

requirements for any work undertaken on a DPTI controlled road For more details, refer to

link Works on Roads by Other Organisations on the DPTI website

It is SA Power Networks expectation that a Civil Contractor is conversant with the DPTI

standard specifications, if working on a DPTI road

The information DPTI requires may include:

 Barriers, Warning Signs and Lighting Installations;

 Traffic Management;

 Native Vegetation Management; and

 Roadside Significant Sites of an Environmental or Cultural Significance

DPTI requirements can impact both a designer and a constructor In country regions, DPTI

have highlighted most DPTI controlled roadside sites with a distinctive but discreet marker

Information on Transport SA Guide to Matters of National Environmental Significance and a

List of Roadside Significant Sites visit Transport SA website

10.3.1 DPTI Open Shared Trenching Requirements

Most trenching involves work on medium or heavily trafficked roads with an asphalt surface There is a requirement that all services shall be at a minimum depth of 1.0m cover

Any trenching involving an SA Power Networks installation and other authorities may require a wider trench to ensure that appropriate separations are achieved without shoring requirements Reinstatement needs to be as per DPTI‟s standard specification and avoid reusing excavated material

For various trenching arrangements visit DPTI website on Reinstatement Pavement Configuration

10.3.2 DPTI Trenchless Boring Requirements

Multiple conduits can be passed through a single bore or tunnel It is required that there be a minimum spacing of 10D between single bores where there are multiple bores where D is the diameter of the largest conduit Refer to figure 6 below

The minimum depth of a trenchless bore will generally be 1.5m to minimise ground swell The final depth is to be determined in conjunction with the boring Contractor, with the minimum depth to be achieved wherever possible Refer to figure 6 below

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FIGURE 6 SPECIFIC DPTI REQUIREMENTS FOR TRENCHLESS BORING

10.3.3 DPTI Notification

The electrical designer shall submit any design to DPTI for comment where any SA Power Networks infrastructure, i.e., poles, cable or conduit, will be running parallel to the kerb for some distance

This is to ensure any installation takes into account any future road widening

The notice is required for the following:

 Any work that requires traffic management, this may also include work on overhead mains;

 An open trench or trenchless boring; and

 Any cable pulling through installed conduits

10.3.4 DPTI Traffic Control Notification Process

The Metropolitan Traffic Control Centre – telephone 1800 018 313, shall be notified

of any SA Power Networks and Civil works that required DPTI approval (to clause 10.3.3 above)

The Metropolitan Traffic Control Centre requires notification 15 minutes prior to work commencing and 15 minutes after the road has reopened Download Notification Form from the DPTI website

10.3.5 DPTI Emergency Work Requirements

DPTI requires verbal notification to the appropriate DPTI representative at the earliest opportunity This shall be forwarded by submission of a Notification Form within 24 hours of the emergency

Ground Level Min.1.5m

10 X 125mm = 1.25m minim 100mm conduit

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10.3.6 DPTI Maintenance Period Requirements

The Contractor undertaking the Civil component of the electrical works associated with a DPTI road crossing will be responsible for the cost of making good any settlement or other deterioration in the reinstated excavation for the maintenance period, which is one year

10.4 Public Road (Non DPTI Roads) Controlled by Council

For a public road that is not under the control of DPTI the authorisation to excavate and back

filling requirement will normally need to be sourced from the relevant Council

SA Power Networks will require a copy of the approval from the relevant Council plus details

of Civil Works This information is a component of the SA Power networks Civil Works

Compliance process

10.5 Conduits within Railway Boundaries

Refer to AS 4799 – Installation of Underground Utility Services and Pipelines within Railway

Boundaries, which specifies the requirements in detail for both the design and installation of

electrical infrastructure within a railway property

There are specific design information requirements and approvals needed to gain right of entry

as well as easement agreements within railway boundaries/corridors The Underground Service

Request - Trains and Trams online electronic form is available from the Transadelaide website

This online form shall be completed and submitted by the designer a minimum of 14 working

days prior to any work taking place

A copy of the approval shall be forwarded to SA Power Networks relevant Project Manager

and to the: SA Power Networks Easements Coordinator, Level 6, 1 Anzac Highway,

KESWICK SA 5035, Telephone: (08) 8404 5897, Fax: (08) 8404 5193 There are a number of other authorities that SA power Networks may require approval from, such as:

 Australian Rail and Track Corporation;

 Australian Southern Railroad; and

 Department of Planning, Transport and Infrastructure (DPTI)

When installing conduits/cables within railway boundaries also consider the following

requirements:

 With the submission, a preliminary design drawing or a section of DCDB with street

names, rail lines and the crossing point marked;

 Confirmation that any conduits that are to be installed, satisfies the design load for the

railway loading may be required;

 Confirmation from the railway authority that the electrical design has approval will be

required prior to SA power networks issuing a Specification Compliance;

 An electrical conduit should be installed a minimum of 2.0m deep under any rail line for a 3.0m distance beyond the outer rails Refer to figure 7 below;

 Conduits in other locations within railway property shall have 1.0m minimum cover; and

 A railway authority may approve a lesser depth, but the depth shall not be less that the SA

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For more details refer to Guidelines for SA Power Networks Crossings of the Electrified DPTI Railway Network

FIGURE 7 - CABLE DEPTH REQUIREMENTS UNDER RAILWAY CROSSINGS

10.5.1 Telecommunications Pilot Cable Only

Where there is a single pilot cable underground rail crossing and where Civil-works has to be completed with an under-bore, the use of a single Ø63mm O.D bore pipe may be acceptable; however, this shall have written approval from the SA Power Networks Network Telecommunication Manager

10.5.2 Telecommunications Fibre Optic Only

Where there is a single fibre optic underground rail crossing and where Civil works has to be completed with an under-bore, the use of a single Ø63mm O.D bore pipe shall be installed

Notes:

1 Pits shall be P8 size (stock item RA5461)

2 Outer bore pipe is to enter pit body using a bell-mouth spigot Ø63mm

3 Pole side of pit is to have bell-mouth installed in preparation for SA Power Networks installers to extend conduit to pole

4 Install pits so that the closest edge is nominally 2.0m from edge of pole

10.6 Clearances between Services

For normal trenching and trenchless technology installation, clearance from SA Power

Networks assets to other service utility assets shall not be less than (and preferably exceed) the minimum vertical and horizontal clearances as shown in Table 1 (Vertical Separation) and

Table 2 (Horizontal Separation) below

Written agreement on reduced clearances shall be obtained from the relevant SA Power

Networks Manager and the relevant Service Owner Refer to Appendix F below and for

clearance in shared trench arrangements, refer to Appendix D, E, G, H and K below

The following notes apply to Table 1 and Table 2 below:

1 For any other authorities‟ infrastructure, crossing SA Power Networks cables (and

associated conduits), which are less than 66kV, a minimum separation if not specified as greater by other authority is 150mm

SA Power Networks access point(s) to be located outside of the rail corridor and the depth of the cables outside

of rail corridor to be the requirements of TS-085 and TS-100

SA Power Networks cable

in conduit

Rail Corridor Boundary fence

3m minimum

to AS 4799

Depth to the requirements of

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2 For any other authorities‟ infrastructure, running parallel to SA Power Networks cables

(and associated conduits), which are less than 66kV, a minimum separation if not specified as greater by another authority is 600mm

3 For any other authorities‟ infrastructure, crossing SA Power Networks 66kV cables (and

associated conduits), refer to Section 17.4

4 For any other authorities‟ infrastructure, running parallel SA Power Networks 66kV

cables (and associated conduits), refer to Section 17.4

5 Any authority that is unable to achieve these specified minimum separations needs to

contact SA Power Networks for approval

6 As per AS/NZS 3500.3, the minimum separation between any underground stormwater

drain and an electrical supply cable shall be at least –

a 100mm provided the electrical supply cable is indicated along its length with orange marker tape complying with AS/NZS 2648.1 and is mechanically protected;

or

b 600mm, where the electrical supply cable neither indicated nor mechanically protected

7 Refer to AS 2885.1 for clearances to the high-pressure gas mains

8 As per AS/NZS 3500.3, the minimum separation between any underground stormwater

drain crossing another service shall –

a Cross at angle 90° if practicable, but not less than 45°;

b Have a vertical separation of not less than 100mm; and

c Be marked along its length for 1m either side of the centreline of the service with marker tape complying with AS/NZS 2468.1, laid 150mm above the installer service

9 Refer to AS/NZS 4645.3, which states that:

a Where a plastic main or service is laid parallel to other utility assets, a minimum separation distance is required in order to affect repairs The minimum separation distance shall be 250mm; and

b Where a plastic main or service is crossed by other services, the minimum separation distance shall be 100mm Additional separation may be required for large utility assets in order to affect repairs

10 All clearances are in millimetres and are minimum separations

11 To achieve minimum clearances in Table 1 and Table 2, it may be necessary to increase

the cover on SA power Networks cables and/or conduit or increase the trench width; this will require SA Power Networks‟ approval

12 Where an SA Power Networks LV service pillar is inside a property boundary, the

clearance SA Water requires to any water service from the LV service pillar shall be 1.0m

13 For clearances to stobie poles and public lighting columns please consult the SA Power

Networks Project manager

10.6.1 Vertical Separation between Services

These minimum dimensions are relevant where external parties‟ infrastructure is vertically parallel, cross over or under SA Power Networks equipment

Refer to notes and Table 1 (below) for the minimum vertical separation between services

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10.6.2 Horizontal Separation between Services

Horizontal separation will be dependent on the extent that the external plant is parallel with the SA Power Networks infrastructure To ensure compliance with the NICC-404 only hand digging is permissible for any excavation within 1.0m of any SA Power Networks assets

Refer to notes and Table 2 (below) for the minimum horizontal separation between services

TABLE 1 - VERTICAL SEPARATION BETWEEN SERVICES

LV Mains

SA Power Networks

HV < 66kV Mains

SA Power Networks 66kV Cables

Non-SA Power Networks

Approval Required from

SA Power Networks‟ MNP

(Refer to Notes 3 &

4, in clause 10.6 and Section 17.4)

Non-SA Power Networks

(for other sewer mains)

Private Sewer (Refer to note 1, in clause 10.6)600 (Refer to note 1, in clause 10.6)600

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TABLE 2 - HORIZONTAL SEPARATION BETWEEN SERVICES

LV Mains

SA Power Networks

HV < 66kV Mains

SA Power Networks 66kV Cables

Non-SA Power Networks

Approval Required from

SA Power Networks‟ MNP

(Refer to Notes 3 &

4, in clause 10.6 and Section 17.4)

Non-SA Power Networks

(for other sewer mains)

Private Sewer (Refer to note 1, in clause 10.6 )600 (Refer to note 1, in clause 10.6)600

(Refer to note 8, in clause 10.6)

10.7 Changes in Levels and Directional Changes

The depth of any conduit installation in the carriageway should match that of any conduit

installation on the road verge (footpath) If this is not achievable, the cover at the end of a

conduit at a road crossing should be at the same level as the conduit in the verge

To achieve this, install conduit bends, if needed A straight length of the standard 100mm Light Duty/Class 6 conduit has the possibility of a minor degree of bending (i.e approximately 10 to

15 degrees over the length of the conduit) Any deviation greater than 15 degrees will require

the installation of appropriate bends

Do not install under any circumstances, any conduit with a kink in its length The repair of any damaged conduit section will be required prior to SA Power Networks accepting the asset Any major variation to the depth of a conduit will have an impact on the ease the electrical installer will have installing a cable in a conduit

A gradient rise or fall should be limited to 100mm per metre for the primary run of SA Power

Networks cables and conduits Appropriate bends with the smallest radius requirement to

achieve a satisfactory clearance to other services should be utilised

Retrospective undergrounding projects will provide challenges to the Civil Contractor from

time to time when other service providers‟ infrastructure is encountered within the trench It

will be the Civil Contractors‟ responsibility to resolve these issues and the assistance of the SA Power Networks NPO should be sought to ensure that the solution proposed is to the

satisfaction of SA Power Networks prior to construction

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Refer to figure 8 below for examples of conflict and possible solutions Also, refer to Table 2

for the minimum horizontal separation between services The example in figure 8 shows an

in-appropriate conduit coupling with excess tension applied to both the coupling and a straight

length of conduit

It is important that the Customer and electrical Contractor establish appropriate ground levels

at the time of the installation of the electrical works to ensure that there is no requirements to

alter ground levels by a third party after installation Under the Electricity Act 1996 and

Electricity (Gen.) Regs 1997, the SA Independent Regulator can impose a fine for any breach

Refer to Part 6, Clause 38 of the Electricity (Gen.) Regs 1997

FIGURE 8 - CHANGES IN LEVELS AND DIRECTIONAL CHANGES

10.8 Shared Trench Arrangement

A shared trench arrangements is normally installed as a part of a Greenfield housing project

The shared trench is the responsibility of the Customer and contains electrical and other

infrastructure providers‟ assets

Refer to clause 10.1 for “Cable/Conduit Requirements for the SA Power Networks Trench”

and for more details relating to the installation of 66kV cables, refer to clause 17.0 “66kV

Underground Cable Installation” within this document

When installing conduits/cables in a shared trench, consider the following:

 The trench width can vary from 450mm wide up to 1.2m wide; however, the trench width

is dependent on the cable/conduit specification and configuration, footpath/road location and soil type;

 The design drawings shall specify all trench widths and be submitted to SA Power

Networks for approval prior to installation;

 The trench depth will normally be a maximum of 1.2m;

 Subject to the SA Power Networks approval, a trench depth could be up to 1.5m deep or

even deeper for the 66kV projects, depending on site specification, conduit arrangement, soil type, and footpath/road location The design drawings shall specify all cable depths;

 The depth of the trench shall be such as to achieve a minimum cover of 750mm above

conduits and cover of 1.0m above all direct buried cables to the ultimate finished ground level;

Preferred gradient rise/fall

of conduit 100mm per 1metre For primary run.

SAPN conduit

Note

If Y > 1.5m it may be preferreble to go over service.

150mm minimum under service.

any tension This

creates a lip which

can damage cables

`Y

G.L.

Alternative Conduit route

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 For Non-DPTI roads, a 750mm minimum cover from the finished road service level at the

kerb invert shall be maintained; Refer to “Services in Streets Code” for trench location in a

road reserve; and

 Maintained vertical and horizontal separation (clearances) between services as stated in

clause 10.6 of this document

10.8.1 Typical Shared Trench Cross Sections

For various typical cross sections of shared trench occupied by the SA Power Networks underground HV cables up to 11kV and LV cables and Telecommunication, Thirty party Telecom, Private/Consumers service mains, CLER, Public Light and Gas, refer to the Appendices D to K in this document for detailed sketches

The following notes apply to Appendices D to K of this document:

1 Install SA Power Networks Telecommunications conduit outside the line of any pits Conduit shown is Ø100 ID (drawn to Ø110 OD), Class 6, White, LD (use Sub Ducts if required)

2 Install spare LV conduits thru to SA Power Networks Pit (preferred location is on property side) Conduit shown is Ø100 ID (drawn to Ø110 OD), Class 6, Orange,

LD, and stock item no NC2505

3 Install spare HV conduits outside the line of any pits (Preferred location is on kerb side of service pit) Conduit shown is Ø100 ID (drawn to Ø110 OD), Class 6, Orange, LD, and stock item no NC2505

4 Public light, Private Consumer and CLER conduits are shown as Ø32 O.D, Orange, HD, stock item no EA8405

5 Gas mains, shown as Ø100 ID (drawn to Ø110 OD), cover 750mm with 250mm min clearance shown dotted lines to other services

6 Flexible consumer gas pipe is shown as Ø20 O.D with 100mm min clearance to other services

7 Third party Telco, shown as Ø100 ID (drawn to Ø110 OD) with 100mm min

clearance showed dotted lines for LV and 300mm min for HV

8 HV and LV in Conduits are shown as Ø100 ID (drawn to Ø110 OD), Class 6, Orange, LD, and stock item no NC2505

9 On the property side shown dotted lines are for the SA Power Networks P7 pit and third party Telco P8 pit The preferred installations of these pits are fully within the trench or half way centre line of pits to the trench edge

10 All dimensions are in “mm” unless otherwise specified

11 For any installation of 33kV HV cables, refer to Electricity (Gen.) Regs 1997, Schedule-3, Section-7 and Table-1

10.8.2 Trenching for SA Power Networks Telecom Only

Refer to Appendix-G for the trench arrangement when conduits are required for SA Power Networks Telecommunications only For SA Power Networks

Telecommunications conduits that will only have Optic Fibre Cables installed, then a marker tape with tracer wires shall be required

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10.8.3 Typical SA Power Networks only Trench

For typical cross sections of a trench occupied ONLY by the underground SA Power Networks HV/LV mains & Telecommunication cables, Refer to the Appendix - E

This situation only covers scenarios where SA Power Networks do not share a trench with other parties such as Third party Telecom; Private/Consumers service mains, CLER, Public Light and/or Gas For minimum depth of cable cover requirements refer

to Electricity (General) Regulations 1997 – Schedule 3 – Section 7 – Table 1

For maintaining safety, reliability and protecting SA Power Networks undergrounding

HV and LV asset, SA Power Networks specific requirement is to maintain 750mm minimum cover for HV and LV infrastructure, conduits or cables in conduit measured from the ground surface to the top of conduits and 1.0m minimum to the top of direct buried cables

If these minimum requirements are unachievable then consult the relevant SA Power Networks Manager

10.8.4 URD Trench Design Requirements

For URD trench design requirements refer to TS-100

10.8.5 Trenching for Retrospective (PLEC Schemes)

Trench dimensions shall be sufficient to satisfy the minimum dimensions and clearances that are specified in this Technical Standard (TS-085) and/or as specified in the SA Power Networks specification

 The designer will also need to consider for each installation the available space; proximity to other services; DPTI design and operational

requirements;

 The preferred method of trenching in an existing road reserve, which is located in a busy footpath and vehicular traffic area, is to install a full conduit system at the appropriate depth and back fill on completion of specific sections (Refer to clause 10.8.1, figures 6 and 9); and

 Consider Installation of a draw wire for any proposed cable installations

This method of installation minimises disruption to footpath and vehicular traffic and business premises

10.9 Reduced Cover Trenching

(eg Where Hard Digging/Obstacles Occur and/or conflict with another

Authorities/Utilities)

Refer to Appendix – F that specifies the requirements for reduced trench cover where hard

digging or obstacles occur This reduced cover trench arrangement can also be utilised where

the SA Power Networks asset is in conflict with another authorities/utilities‟ installation

For reduced cover trench arrangement, consider the following requirements:

 Prior to using such reduced trench arrangement, a proposed scope of works shall be

presented to the relevant SA Power Networks Manager for approval;

 Install cable markers at the start and finish at spacing of 30m (where practical) for the full

length of the reduced cover trench, Equivalent to Appendix - B of this document, for all areas including footpath reserve areas or private properties;

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 Note to be added to “As Constructed” drawing, making reference to contact SA Power

Networks before trenching in reduced cover trench;

 Other Utilities such as telecommunications may go along side

SA Power Networks‟ assets in another trench to maintain clearances The affected utilities shall be notified of the reduced trench cover Evidence of this notification shall be

provided to SA Power Networks; and

 Installations must also comply with all other requirements of this

TS-085

10.10 Underground Cables on Bridge Crossings

For cable requirements, on bridges refer to TS-100

10.11 Pit Installations

There are number of pits available in various sizes The Installed pit shall be of a size

appropriate for the purpose The designer also needs to be mind-full of clearances to the other

services and note that clearance to

water pipe lines infrastructure (e.g SA Water) from SA Power Networks LV pit shall be 1.0m Also, refer to clause 10.6 and figure 9 below

Where conduits are installed into the body of a pit, the conduit needs to be 25 to 50mm inside

the pit‟s body All conduit edges shall have no sharp edges

The Contractor shall cap all conduit entries, to stop the entry of foreign material between the

time of the conduit installation and the installation of SA Power Networks cables Refer to

clause 11.10.4 below and refer to TS100 for design information on service pillar and pit

Expanding foam or silicon should be utilised as a sealer at the conduit entry point into the wall

of a service pillar if the conduit is not a tight fit

FIGURE 9 TYPICAL CABLE AND CONDUIT ENTRY INTO JUNCTION PITS

Note

1 Refer to E1921 sht 2.1 for standard arrangements

2 Refer to E1921 sht 6.1 to 6.4 for assembly details

3 A P7 pit is preferred for LV cable junctions and service arrangements for approved below ground connections

4 The preference is for all conduits to enter at the ends of

a pit Conduit to finish 25mm - 50mm inside pit

CABLE & CONDUIT ENTRY INTO JUNCTION PITS

pit bottom for low

voltage cable entry

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10.12 Cable Location Markers

Wherever cables are laid in underground trenches in rural locations or across private property

then cable location markers are to be installed

to clearly identify the location of the underground cables

The cable location marker (stock item no - KS3722) is also to be installed to locate service

pits/pillars in both rural and residential land developments, where the development is likely to

remain unoccupied for an extended period or where the natural vegetation will prevent the

obvious identification of the SA Power Networks equipment

Refer to Appendix - B below for specific details of SA Power Networks required cable location marking systems

10.13 Trenchless/Directional Boring

Some trenching scenarios need to undertake the installation the installation of conduit using

trenchless boring technique Directional Drilling should only be considered in situations where

“Open Trenching” is not an option Good examples of this would be - but not limited to –

under rivers, under tram or train lines, in CBD areas where the road is full of services and does not provide an alignment for an open trench Trenchless/directional boring technology is

utilised where:

 Open trenching is not suitable (or not an option) to the local conditions

 The minimum depth needs to be 1.5m to ensure there is no groundswell above the conduit installation

The most suitable boring technique for a particular site will be dependent on the following

considerations:

 Number and size of cables to be installed; Length required; Type of soil and condition;

 Location accuracy required; Straight or curved profile/route required; and Restraints on

size of equipment used and/or work site access

When required, Install nylon draw ropes and seal the conduit ends, using suitable tapered

push-in polystyrene plugs

10.13.1 Requirements for Directional Boring

When utilising trenchless/directional boring technology consideration shall be given to the following requirements:

 When installing more than one conduit in the bored hole, or the hole exceeds the outer diameter of the conduit by more than 25mm, then fill the resulting voids with a suitable approved slurry

 When installing banks of conduits in a bore, install conduits in such a way when practicable that the conduit profile is the same at the entry and exit

 The design and construction of a bore means polyethylene pipe is required

as per Table 9 and Table 10 in this document Also, consider the potential for cable de-rating for the deeper burial of cables and the minimum

allowable depth can be preferable

 For SA Power Networks Telecommunications conduits that will only have Optic Fibre Cables installed, marker tape with tracer wires shall be

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Any trenchless bore installation requires a bore log of the final depths and locations to

be included on the “As Constructed” drawing as a permanent record of the installation

Refer to TS-100 for the directional bore drawing preparation detail Also, refer to

Appendix-C for “Example of Directional Bore Drawing” in this document

Further clarification can be obtained from the Facilities Records Coordinator through the SA Power Networks Project Manager

10.14 Hydro Vacuum Excavation

Hydro vacuum excavation can be a non-destructive excavation and can be a safer technique

compared to other excavation methods To ensure that an SA Power Networks asset is not

damaged the operator needs to aware that the maximum working pressure allowed for the

water excavator is 2000 pounds per square inch (psi) (13,790 kilopascals), as at higher

pressures it is possible to damage fibre optic cables (Reference Energy Australia N156)

In any case, the SA Power Networks cables shall not be left exposed without some form of

additional protection when the excavation site is left unsupervised When any proposed

excavation methods are utilised adjacent to SA Power Networks infrastructure, compliance

with NICC–404 is also required

The Hydro Vacuum Excavation technique could assist in:

 Identifying an underground asset;

 Digging a pole hole near poly-ethylene or poly vinyl chloride (PVC) pipelines, excavating safely across optic fibre and precise potholing;

 Excavating in sensitive areas where traditional excavation machinery could cause major

damage;

 Eliminating any costly damage or breakages; and

 Minimising accidents involved in any type of mechanical excavation

11.0 CONDUITS and BENDS REQUIREMENTS

11.1 General

Installation of cables shall be in the conduits, under the following circumstances:

 Road crossings;

 Full length of pathways with restricted access (i.e., a pathway between fenced allotments);

 Public lighting cables which are installed in independent trench to AS/NZS3000 and CLER Tariff lighting installations;

 Retrospective undergrounding (i.e PLEC Projects); and/or

 Trenching on private property and an easements where cables are vested in SA Power

Networks Refer to clause 12.0 below

11.2 Spare Conduit Provision

The Civil Contractor needs to be vigilant in ensuring that the appropriate number of conduits

are installed at a road crossing to accommodate all of the electrical cables PLUS any

continuous spare conduit requirements in the common service trench This will minimise future

on site works at the time the spare conduit is utilised

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The design and installation shall include spare conduit requirements as detailed in the

following clauses 11.2.1, 11.2.2 and 11.2.3 For more information on spare conduits

requirements and conduits layout in trench, refer to the relevant appendices

In some developments, the design specifies the installation of additional spare conduits above

the conduit requirements within the common service trench for the buried direct cables

It is important that additional spare conduits installed in the common service trench are

continuous with the spare conduits installed at road crossings If the installation of additional

spare conduit requirements is not continuous then SA Power Networks will issue a

noncompliance

11.2.1 Wherever an electrical cable is buried direct

(i.e in a Road Reserve)

The conduit installation needs to be such that any buried direct cable can be replaced

in a spare conduit

As an Example: There are three individual circuits of low voltage (3x150mm2) and one circuit of 300mm2 high voltage cable buried directly in a common service trench

In accordance with clause 11.5 - “Conduit Sizes”, the cables require the following

spare conduits as stated in Table 3A below:

TABLE 3A SPARE CONDUITS REQUIRED FOR ROAD RESERVE Application (Road Reserve)

Buried Directly

Spare Conduits Required

per Cable/per Phase)

Note for Table 3A:

1 Some LV single circuit and/or twin circuits have parallel cables, which shall

be considered as set of two cables; therefore, two spare conduits shall be required i.e one spare conduit per cable installed

11.2.2 When a cable is installed in a conduit

To ensure that future Civil works for SA Power Networks infrastructure is kept to a minimum; there is a requirement that where cables are to be installed in conduit, additional conduits are required to assist in cable replacement

Unless specified differently in the SA Power Networks specification the requirements are:

11.2.2.1 For a PLEC Project:

 All cables shall be conduited Each installed conduit will have equivalent

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