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VEHICLE IDENTIFICATION NUMBER (VIN)(CHASSIS NUMBER)

100 167 0

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GI General information of wiring diagrams A how-to on using and reading wiring diagrams,using test equipment,checking harness and connectors,and finding trouble spots Y Ground points Gr

Trang 1

WIRING COLOR CODE

B

GGY

DLDG

BRL

Light BlueGreenGrayDark GreenDark BlueBrownBlueBlack

RPO

RedPinkOrange

WSB

YWhite

Sky Blue

VViolet

LGLight Green

Trang 2

FUEL CONTROL SYSTEM Z-36

COOLING FAN SYSTEM Z-38

CHASSIS-RELATED SYSTEMS

EC-AT CONTROL SYSTEM

ZM Z-20

FP Z-28

ANTILOCK BRAKE SYSTEM Z-82

INSTRUMENT CLUSTER-RELATED SYSTEM

POWER WINDOW SYSTEM Z-74

POWER DOOR LOCK SYSTEM Z-76

POWER OUTSIDE MIRRORS Z-80

RETRACTABLE OUTSIDE MIRRORS Z-80

AIR BAG SYSTEM SERVICE CAUTIONS/

SERVICE WARNINGS Z-84

AIR BAG SYSTEM Z-86

INTERIOR LIGHTING SYSTEMS

TRUNK COMPARTMENT LIGHT Z-64 ILLUMINATION LIGHTS Z-66 INTERIOR LIGHT Z-68 SPOT LIGHTS Z-68

EXTERIOR LIGHTING SYSTEMS

HEADLIGHTS Z-48 FRONT FOG LIGHTS Z-50 LICENSE PLATE LIGHTS Z-52 PARKING LIGHTS Z-52 TAILLIGHTS Z-52 TURN AND HAZARD WARNING LIGHTS Z-54 BACK-UP LIGHTS Z-56 BRAKE LIGHTS Z-58 HIGH-MOUNT BRAKE LIGHT Z-58

AIR CONDITIONING-RELATED SYSTEMS

CONDENSER FAN SYSTEM Z-60 AIR CONDITIONER Z-62

ACCESSORIES

CIGARETTE LIGHTER Z-64 AUDIO SYSTEM Z-72

OTHER

DATA LINK CONNECTOR Z-88

COMMON CONNECTOR LIST Z-90 INTERCONNECTING DIAGRAM OF

JOINT BOX Z-94 INTERCONNECTING DIAGRAM OF

MAIN FUSE BLOCK Z-96 PARTS INDEX Z-98

Trang 3

GI General information of wiring diagrams A how-to on using and reading wiring diagrams,using test equipment,checking harness and

connectors,and finding trouble spots

Y Ground points Ground routes from and to the battery

W Electrical wiring schematic Shows main fuses and other fuses for eachsystemA-U System circuit diagram/ connector locations Shows circuit and connector diagrams andcomponent and connector location diagrams

X Common connectors Shows connectors common throughout system

JB Joint box complete wiring system Shows internal circuits and connectors

FB Main fuse block complete wiring system Shows internal circuits and connectors

PI Parts Index Gives page number of circuit diagram for eachcomponent

Trang 4

On circuit diagrams and ground points

The ground connection numbers in system circuit diagrams correspond to those in the ground point diagram

Ground indication

To circuit

(SHORT CORD) G

MAIN

INJ OR FIP

IG KEY 60A BTN 40A

ROOM 10A

ENGINE 10A

- + BATTERY

ENGINE CONTROL SYSTEM

PCM

B(E)

FB-03 LG/R (EM) B1-01 B1-03

B1-02

1E L/R(E)

B1-04 GLOW PLUG

B B (EM) X-09

L/R(EM)

JB-04 F

ST IG2 ACC OFF IG1

X-03

X-03 B/L(D)

3W

B1-03 GLOW PLUG RELAY(F)

L/R B

B/W

L (E)

B(D)

B1-02

B (E)

U W/Y (EM)

B(F) X-01

B/W(D)

I FB-03

Y/L(F)

FB-04 Y B/W (F)

MAIN RELAY

FB-07 D B/W(F)

W/G(EM) FB-03 T FB-04 S

FB-05 A

1B FB-04 G

GLOW PLUG RELAY

B/L (EM) 1A

JB-01 H L(D) X-09

X-06

FB-09 A

5 1U

1V

1C 1E 1G 1I 1K 1M 1O 1Q

1B 1D 1F 1H 1J 1L 1N 1P 1R 1T

2O

2P

2C 2E 2G 2I 2K 2M

2A

2B 2D 2F 2H 2J 2L 2N

3C 3E 3G 3I 3K 3M 3O 3Q 3S 3U 3W 3Y

3Z 3X 3V 3T 3R 3P 3N 3L 3J 3H 3F 3D

3A

3B

B1-01 PCM(EM) Y W/G W/L L/B P/L L/W L/R V/W G/W B/L

LG/R R/Y

V W/Y L/R G/R R

L LG/B BR/W R/L R/Y GY/R

O L/Y BR/Y L/W P/B B/W L/R

LG

V R B

B/O L W G G/R Y/B BR/B

G/Y

B1-05 ENGINE(E)-SHORT CORD B1-05

1F

L/R (EM) L/R JB-05 JB-03

A J 8

X-06

L (E) L(E) FB-01 FB-03 V I

B1-01 L (EM) 2M

SPV RELAY (SECTION B-1b) 2

W/R

1S

G/B (EM)

11 A/C RELAY (SECTION G-2)

3R

LG (EM)

14 REFRIGERANT PRESSURE SWITCH (SECTION G-1) 23

3P

BR/B (EM)

22 DATA LINK CONNECTOR(DLC) (SECTION U)

1N

G/W (EM)

31

AD FAN RELAY

L/B (EM) 1Q

TO EACH UNIT

(WITH AIR BAG SYSTEM)

JC-01 JOINT CONNECTOR(F) JC-02 JOINT CONNECTOR(F)

(WITHOUT AIR BAG SYSTEM) JC-03 JOINT CONNECTOR(D)

FRONT HARNESS (F) TO

EACH UNIT JC-02B(F)

B(F)

B (F)

1 B(F)

JC-01 B(F) B(F)

B(F) B(F) B(F) 2

SHORT CORD

TO EACH UNIT

JC-03

WITHOUT AIR BAG SYSTEM

10 B(D)

B(D) B(D)

B(D) B(D)

B(D) B(D)

9

B(D) 11

B/W(EM) B(EM) 6

B(EM) 4 B(EM) 5

B(EM) B(EM) 4

B(I) 8 B(I) 9

B(D) 3 WITH AIR BAG SYSTEM

B/O(D) 3

B(IN) 7 INSTRUMENT

PANEL HARNESS (I)

DASH HARNESS (D)

INTERIOR LIGHT HARNESS (IN)

9 12 4 7

B/W 6 4

B B

E D B A

E D C B AC

E D B A

E D C B AC

B B B

B B

E D B A

E D C B AC B

B B

Trang 5

G G

(SHORT CORD)

G

MAIN 100A

INJ OR FIP 30A

IG KEY 60A

GLOW 40A

W/Y

- + BATTERY B(E)

FB-03 LG/R (EM) B1-01

B1-03

B1-02

1E L/R(E)

B1-04 GLOW PLUG

B B (EM) X-09

L/R(EM) 3W

B1-03 GLOW PLUG RELAY(F) B/W

B (E) B1-02

L (E)

U W/Y (EM)

MAIN RELAY

FB-07 D B/W(F)

W/G(EM) FB-03 T FB-04 S FB-05

1B FB-04 G

GLOW PLUG RELAY

X-09

FB-09 A

5 1U

1V

1C 1E 1G 1I 1K 1M 1O 1Q 1S

1A

1B 1D 1F 1H 1J 1L 1N 1P 1R 1T

2O

2P

2C 2E 2G 2I 2K 2M

2A

2B 2D 2F 2H 2J 2L 2N

B1-01 PCM(EM)

Y W/G W/L L/B P/L L/W L/R V/W G/W B/L

LG/R R/Y G/Y W/Y R/W G/R R

L LG/B BR/W R/L R/Y GY/R

O L/Y BR/Y L/W

P/B

B1-05 ENGINE(E)-SHORT CORD B1-05

B1-04 GLOW PLUG B

(E) (SHORT CORD)

B

D G

L(E)

FB-01 FB-03 V I

B1-01 L (EM) 2M

W/R

3R

LG (EM)

23

3P

BR/B (EM)

22 DATA LINK CONNECTOR(DLC) (SECTION U) J

supply side is on the upper part of the page, the ground side on the lower part The diagrams describe

circuits with the ignition switch off

Below is an explanation of the various points in the diagram

B : Engine control system connectors

C : Gauge control system connectors

D : Wiper system connectors

E : Lighting system connectors

F : Signal system connectors

G : Air-conditioning system connectors

I : Interior light system connectors

J : Audio/radio connectors

K : Power window/power door lock system

connectors

L : Remote control mirror system connectors

O : Anti-lock brake system connectors

S : Passive shoulder belt control/Airbag system

Trang 6

ENGINE 10A

16

1D

G/Y (EM) 17

1I

W/Y (EM) 18

1A

R/W (EM)

DATA LINK CONNECTOR(DLC) (SECTION U)

B1-06 BOOST SENSOR(EM)

O P/B GY/R

O (EM) GY/R (EM) P/B (EM) 2A

O (EM)

B1-07 B1-07

B1-07 INTAKE AIR TEMPERATURE SENSOR NO.1(EM)

R/Y O

B (EM)

4

SHIELD WIRE PCM

JB-04

F

ST IG2 ACC OFF IG1 X-03

X-03 B/L(D)

L/R B

B(D) B/W(D)

B/L

(EM)

JB-01 H L(D) X-06

2A

2B

3C 3E 3G 3I 3K 3M 3O 3Q 3S

P/B B/W L/R

R/L LG

V R B

B/O L W G G/R Y/B BR/B

G/Y 14

Wire color code (harness symbol)

• Two-color wires are indicated by a two-letter

symbol.The first indicates the base color of the

wire, the second the color of the stripe

For example:

W/R is a white wire with a red strip

BR/Y is a brown wire with a yellow strip

• Male and female connectors are represented as follows

in the circuit and connector diagrams

Circuit diagram symbol

Connector diagram symbol

(Example)

• Colors for connectors except milk-white are given in locations

• Unused terminals are indicated by

Connector on harness side

View from harness side

Current symbol

Current flows in the direction of the arrow

Indicates shielded wire.*

The number indicates that the circuit continues to the related system diagram.

System code

*Shielded wire : Prevents signal disturbances from electrical interference

Wire is covered by a metal meshing for grounding

Solid color wire Striped wire

L R

L R

Male

Female

B (F)

W/R (F)

White (base color)

Red(stripe) Black

Trang 7

System connectors I-03

and connector symbols

C-05

1

C-06

PARKING BRAKE SWITCH

HARNESS SYMBOL : (F) (E) (R)

6 (F)-(I)

X-02

INSTRUMENT CLUSTER

System connectors I-03

and connector symbols

C-05

1

C-06

PARKING BRAKE SWITCH

HARNESS SYMBOL : (F) (E) (R)

6 (F)-(I)

X-02

INSTRUMENT CLUSTER

C-01

(F)-(I)

X-02

Trang 8

Z-7

Trang 9

Battery • Generates electricity through chemical

reaction

• Supplies direct current to circuits

Ground (1) • Connecting point to vehicle body or

other ground wire where current flows from positive to negative terminal of battery

• Ground (1) indicates a ground point to body through wire harness

• Ground (2) indicates point where component is grounded directly to body

Transistor (1) • Electrical switching component

• Turns on when voltage is applied to the base (B)

• Reading code

Transistor (2)

Light • Emits light and generates heat when

current flows through filament

Resistance • A resistor with a constant value

• Mainly used to protect electrical components in circuits by maintaining rated voltage

Motor • Converts electrical energy into

mechanical energy

Pump • Pulls in and discharges gases and

liquids

Cigarette lighter • Electrical coil that generates heat

Horn • Generates sound when current flows

Speaker

Heater • Generates heat when current flows

Speed sensor • Movement of magnet in speedometer

turns contact within sensor on and off

Ignition switch • Turning ignition key switches circuit to

operate various component

(NOTE)Ignition switch is called engine switch

B

C

E B C

E B

Collector indication mark

2 S C 828 A

A:High-frequency PNP B:Low-frequency PNP C:High-frequency NPN D:Low-frequency NPN Number of

terminals Semiconductor

ACC OFF IG1

Trang 10

Switch (1)

Normally open (NO)

• Allows or breaks current flow by opening and closing curcuits

Harness

Connection

When circuit C-D

is connected to circuit A-B, the connection D is indicated by a black dot

For vehicles with ABS, use the A-B circuit

For vehicles without ABS, use the C-Bcircuit

Switch (2)

Normally closed (NC)

Selection

Diversion point D for the different circuits according

to the vehicle’s specification is indicated by a white dot

Relay (1)

Normally open (NO)

• Current flowing through coil produces electromagnetic force causing contact to open or close

Relay (2)

Normally closed (NC)

• Current flowing through coil produces electromagnetic force causing contactto close

Sensor (variable) • Resistance changes with other

components operation

Diode • Known as a semiconductor rectifier,

the diode allows current flow in one direction only

Sensor

(thermistor)

• Resistance changes with temperature Light-emitting

diode(LED)

• A diode that lights when current flows

• Unlike ordinary bulbs, the diode does not generate heat when lit

Capacitor • Component that temporarily stores

electrical charge

Solenoid • Current flowing through coil generates

electromagnetic force to operate plungers

Reference diode(Zener diode)

• Allows current to flow in one direction

up to a certain voltage; allows current

to flow in the other direction once that voltage is exceeded

No flow

No flow

Flow

No current to coil Current to coil

No current to coil Current to coil

Anode(A) Flow of electric current Cathode(K)

Anode(A) Cathode(K) Anode(A) Cathode(K)

Flow of current

Trang 11

Extent of the change in the wiring position (1) • The wiring position can be exchanged freely within the

connector

Extent of the change in the wiring position (2) • The wiring position can be exchanged according to the

following combinations only

Between A and B, Between C and D, Between E and F

Extent of the change in the wiring position (3) • The wiring position can be exchanged according to the

following combinations only

Between A, C and E, Between B, D and F

Abbreviations used in this booklet

CTP Closed Throttle Position

DLI Distributorless Ignition

DTC Diagnostic Trouble Code(s)

ECPS Electronically Controlled Power Steering

C A E

D B F

C AE

D B F

B B

B B

B B

C A E

D B F

C A E

D B F

C AE

D B F

B B

B B

B B

C AE

D B F

B B

B B B B

Trang 12

HIC Hybrid Integrated Circuit

MAP Manifold Absolute Pressure

MFI Multiport Fuel Injection

PRCV Pressure Regulator Control Solenoid

Valve

PTC Positive Temperature Coefficient Heater

TCV Twin Scroll Turbocharger Solenoid Valve

TICS Triple Induction Control System

VRIS Variable Resonance Induction System

Trang 13

GROUND POINTS

Trang 15

GROUND POINTS

Trang 17

ELECTRICAL WIRING SCHEMATIC

Trang 19

CHARGING SYSTEM / STARTING SYSTEM

Trang 21

ENGINE CONTROL SYSTEM (ZM) / IGNITION SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)

Trang 22

CAMSHAFT B1-09

CRANKSHAFT B1-10

FUEL INJECTOR No.1 B1-03

B1-08 IGNITION COIL No.2

B1-07 IGNITION COIL No.1

B1-02 CONDENSER

FUEL INJECTOR No.3 B1-05

FUEL INJECTOR No.4 B1-06

FUEL INJECTOR No.2 B1-04

, ,

Trang 23

ENGINE CONTROL SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)

Trang 24

B1-01 PCM

X-02 (F)-(D)X-12 JOINT CONNECTOR

Trang 25

ENGINE CONTROL SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)

Trang 26

[BLACK] CONTROL SOLENOID B1-25

,, ,,

Trang 27

ENGINE CONTROL SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)

Trang 29

ENGINE CONTROL SYSTEM (FP) / IGNITION SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)

Trang 30

CAMSHAFT POSITION B2-10

CRANKSHAFT B2-09

FUEL INJECTOR No.1 B2-03

FUEL INJECTOR No.2 B2-04

FUEL INJECTOR No.3 B2-05

B2-06 FUEL INJECTOR No.4

B2-08 IGNITION COIL No.2

B2-07 IGNITION COIL No.1

Trang 31

ENGINE CONTROL SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)

Trang 32

[GRAY] SPEED SENSOR B2-12

B2-16 EGR VALVE

, ,

Trang 33

ENGINE CONTROL SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)

Trang 34

[BLACK] SOLENOID B2-24

, ,

B2-01 PCM

Trang 35

ENGINE CONTROL SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)

Trang 37

FUEL CONTROL SYSTEM

Trang 38

B3-01 FUEL GAUGE

X-12 JOINT

,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,

Trang 39

COOLING FAN SYSTEM

Trang 40

B4-01 COOLING FAN MOTOR

,, ,,

Trang 41

INSTRUMENT CLUSTER

Trang 42

[GRAY] VEHICLE SPEEDOMETER SENSOR C-04

IGNITION KEY ILLUMINATION C-02

C-03 KEY REMINDER SWITCH

INSTRUMENT C-01

,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,,

Trang 43

INSTRUMENT CLUSTER

Trang 44

[BLACK] LEVEL SENSOR C-06

Trang 45

INSTRUMENT CLUSTER

Trang 46

,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,,

Trang 47

WINDSHIELD WIPER AND WASHER

Trang 49

HEADLIGHTS

Trang 50

E1-02 HEADLIGHT LH

E1-03 HEADLIGHT RH

Trang 51

FRONT FOG LIGHTS

Trang 52

X-04 ( I )-(D)

X-02 (F)-(D)

[BLACK] LIGHT RELAY E2-01

,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,

E2-02 FRONT FOG LIGHT LH

E2-03 FRONT FOG LIGHT RH

E2-05 (F)-SHORT CORD

Trang 53

LICENSE PLATE LIGHTS / PARKING LIGHTS / TAILLIGHTS

Trang 54

E3-01 PARKING LIGHT LH

E3-05 LICENSE PLATE LIGHT LH

E3-06 LICENSE PLATE LIGHT RH

,,

Trang 55

TURN AND HAZARD WARNING LIGHTS

Trang 56

MAIN FUSE BLOCK 2

FRONT SIDE TURN LIGHT LH F1-06

FRONT SIDE TURN LIGHT RH F1-03

F1-05 FRONT TURN LIGHT LH

([BLACK]) F1-04

Trang 57

BACK-UP LIGHTS

Trang 58

F2-01 BACK-UP LIGHT SWITCH

, ,

Trang 59

BRAKE LIGHTS / HIGH-MOUNT BRAKE LIGHT / HORNS

Trang 60

F3-03 HORN HIGH

F3-04 HORN LOW

,, ,,

Trang 61

CONDENSER FAN SYSTEM

Trang 62

G1-04 CONDENSER FAN

G1-03 MAGNETIC CLUCH

SHORT CORD- G1-02

[BLACK] (F)-SHORT CORD

,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,,

Trang 63

AIR CONDITIONER

Trang 64

G2-02 REFRIGERANT PRESSURE SWITCH

A/C AMPLIFIER G2-01

POTENTIOMETER G2-08

A/C SWITCH G2-06

X-13 JOINT CONNECTORX-15 JOINT CONNECTOR

X-04 ( I )-(D)X-04 ( I )-(D)

Trang 65

CIGARETTE LIGHTER / REAR WINDOW DEFROSTER / TRUNK COMPARTMENT LIGHT

Trang 66

,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,

I1-04 FILAMENT

I1-01 TRUNK COMPARTMENT

I1-02 TRUNK COMPARTMENT

I1-05 REAR WINDOW [BLACK]

I1-06 CIGARATTE LIGHTER

Trang 67

ILLUMINATION LIGHTS

Trang 68

, ,

Trang 69

INTERIOR LIGHT / SPOT LIGHTS

Trang 70

, ,

Trang 71

KEYLESS UNIT

Trang 72

KEYLESS UNIT I4-01

I4-02 (IN)-SHORT CORD

Trang 73

AUDIO SYSTEM

Trang 74

, ,

Trang 75

POWER WINDOW SYSTEM

Trang 76

, ,

Trang 77

POWER DOOR LOCK SYSTEM

Trang 79

POWER DOOR LOCK SYSTEM

Trang 81

POWER OUTSIDE MIRRORS / RETRACTABLE OUTSIDE MIRRORS

Trang 82

,, ,,

Trang 83

ANTILOCK BRAKE SYSTEM

Trang 84

,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,

ABS WHEEL-SPEED O-02

ABS HYDRAULIC UNIT / O-01

ABS WHEEL-SPEED O-03

O-04 ABS WHEEL-SPEED

ABS WHEEL-SPEED O-05

Trang 85

AIR BAG SYSTEM SER

Wiring Harness Repair

harness can accidentally deploy the air bag

module, which can cause serious injury If a

problem is found in the system wiring, replace

the wiring harness Do not try to repair it.

Air Bag Module Inspection

ohmmeter can deploy the air bag module,

which may cause serious injury Do not use an

ohmmeter to inspect an air bag module.

Always use the on-board diagnostic function

to diagnose the air bag module for

malfunctions (Refer to ON-BOARD

DIAGNOSTIC FUNCTION, AIR BAG SYSTEM.)

SERVICE WARNINGS

Component Disassembly

components of the air bag system can render

the system inoperative, which may result in

serious injury or death in the event of an

accident Do not disassemble any air bag

system components.

accidentally deploy when it is handled and cause serious injury When carrying a live (undeployed) air bag module, point the front surface away from your body to lessen the chance of injury in case it deploys.

down on a surface is dangerous If the air bag module deploys, the motion of the module can cause serious injury Always face the front surface up to reduce the motion of the module

in case it accidentally deploys.

The references in this section can be found in 2000 LASER Repair Manual [ ] The references in this section can be found in Mazda 323 Workshop Manual [ ]

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