GI General information of wiring diagrams A how-to on using and reading wiring diagrams,using test equipment,checking harness and connectors,and finding trouble spots Y Ground points Gr
Trang 1WIRING COLOR CODE
B
GGY
DLDG
BRL
Light BlueGreenGrayDark GreenDark BlueBrownBlueBlack
RPO
RedPinkOrange
WSB
YWhite
Sky Blue
VViolet
LGLight Green
Trang 2FUEL CONTROL SYSTEM Z-36
COOLING FAN SYSTEM Z-38
CHASSIS-RELATED SYSTEMS
EC-AT CONTROL SYSTEM
ZM Z-20
FP Z-28
ANTILOCK BRAKE SYSTEM Z-82
INSTRUMENT CLUSTER-RELATED SYSTEM
POWER WINDOW SYSTEM Z-74
POWER DOOR LOCK SYSTEM Z-76
POWER OUTSIDE MIRRORS Z-80
RETRACTABLE OUTSIDE MIRRORS Z-80
AIR BAG SYSTEM SERVICE CAUTIONS/
SERVICE WARNINGS Z-84
AIR BAG SYSTEM Z-86
INTERIOR LIGHTING SYSTEMS
TRUNK COMPARTMENT LIGHT Z-64 ILLUMINATION LIGHTS Z-66 INTERIOR LIGHT Z-68 SPOT LIGHTS Z-68
EXTERIOR LIGHTING SYSTEMS
HEADLIGHTS Z-48 FRONT FOG LIGHTS Z-50 LICENSE PLATE LIGHTS Z-52 PARKING LIGHTS Z-52 TAILLIGHTS Z-52 TURN AND HAZARD WARNING LIGHTS Z-54 BACK-UP LIGHTS Z-56 BRAKE LIGHTS Z-58 HIGH-MOUNT BRAKE LIGHT Z-58
AIR CONDITIONING-RELATED SYSTEMS
CONDENSER FAN SYSTEM Z-60 AIR CONDITIONER Z-62
ACCESSORIES
CIGARETTE LIGHTER Z-64 AUDIO SYSTEM Z-72
OTHER
DATA LINK CONNECTOR Z-88
COMMON CONNECTOR LIST Z-90 INTERCONNECTING DIAGRAM OF
JOINT BOX Z-94 INTERCONNECTING DIAGRAM OF
MAIN FUSE BLOCK Z-96 PARTS INDEX Z-98
Trang 3GI General information of wiring diagrams A how-to on using and reading wiring diagrams,using test equipment,checking harness and
connectors,and finding trouble spots
Y Ground points Ground routes from and to the battery
W Electrical wiring schematic Shows main fuses and other fuses for eachsystemA-U System circuit diagram/ connector locations Shows circuit and connector diagrams andcomponent and connector location diagrams
X Common connectors Shows connectors common throughout system
JB Joint box complete wiring system Shows internal circuits and connectors
FB Main fuse block complete wiring system Shows internal circuits and connectors
PI Parts Index Gives page number of circuit diagram for eachcomponent
Trang 4On circuit diagrams and ground points
The ground connection numbers in system circuit diagrams correspond to those in the ground point diagram
Ground indication
To circuit
(SHORT CORD) G
MAIN
INJ OR FIP
IG KEY 60A BTN 40A
ROOM 10A
ENGINE 10A
- + BATTERY
ENGINE CONTROL SYSTEM
PCM
B(E)
FB-03 LG/R (EM) B1-01 B1-03
B1-02
1E L/R(E)
B1-04 GLOW PLUG
B B (EM) X-09
L/R(EM)
JB-04 F
ST IG2 ACC OFF IG1
X-03
X-03 B/L(D)
3W
B1-03 GLOW PLUG RELAY(F)
L/R B
B/W
L (E)
B(D)
B1-02
B (E)
U W/Y (EM)
B(F) X-01
B/W(D)
I FB-03
Y/L(F)
FB-04 Y B/W (F)
MAIN RELAY
FB-07 D B/W(F)
W/G(EM) FB-03 T FB-04 S
FB-05 A
1B FB-04 G
GLOW PLUG RELAY
B/L (EM) 1A
JB-01 H L(D) X-09
X-06
FB-09 A
5 1U
1V
1C 1E 1G 1I 1K 1M 1O 1Q
1B 1D 1F 1H 1J 1L 1N 1P 1R 1T
2O
2P
2C 2E 2G 2I 2K 2M
2A
2B 2D 2F 2H 2J 2L 2N
3C 3E 3G 3I 3K 3M 3O 3Q 3S 3U 3W 3Y
3Z 3X 3V 3T 3R 3P 3N 3L 3J 3H 3F 3D
3A
3B
B1-01 PCM(EM) Y W/G W/L L/B P/L L/W L/R V/W G/W B/L
LG/R R/Y
V W/Y L/R G/R R
L LG/B BR/W R/L R/Y GY/R
O L/Y BR/Y L/W P/B B/W L/R
LG
V R B
B/O L W G G/R Y/B BR/B
G/Y
B1-05 ENGINE(E)-SHORT CORD B1-05
1F
L/R (EM) L/R JB-05 JB-03
A J 8
X-06
L (E) L(E) FB-01 FB-03 V I
B1-01 L (EM) 2M
SPV RELAY (SECTION B-1b) 2
W/R
1S
G/B (EM)
11 A/C RELAY (SECTION G-2)
3R
LG (EM)
14 REFRIGERANT PRESSURE SWITCH (SECTION G-1) 23
3P
BR/B (EM)
22 DATA LINK CONNECTOR(DLC) (SECTION U)
1N
G/W (EM)
31
AD FAN RELAY
L/B (EM) 1Q
TO EACH UNIT
(WITH AIR BAG SYSTEM)
JC-01 JOINT CONNECTOR(F) JC-02 JOINT CONNECTOR(F)
(WITHOUT AIR BAG SYSTEM) JC-03 JOINT CONNECTOR(D)
FRONT HARNESS (F) TO
EACH UNIT JC-02B(F)
B(F)
B (F)
1 B(F)
JC-01 B(F) B(F)
B(F) B(F) B(F) 2
SHORT CORD
TO EACH UNIT
JC-03
WITHOUT AIR BAG SYSTEM
10 B(D)
B(D) B(D)
B(D) B(D)
B(D) B(D)
9
B(D) 11
B/W(EM) B(EM) 6
B(EM) 4 B(EM) 5
B(EM) B(EM) 4
B(I) 8 B(I) 9
B(D) 3 WITH AIR BAG SYSTEM
B/O(D) 3
B(IN) 7 INSTRUMENT
PANEL HARNESS (I)
DASH HARNESS (D)
INTERIOR LIGHT HARNESS (IN)
9 12 4 7
B/W 6 4
B B
E D B A
E D C B AC
E D B A
E D C B AC
B B B
B B
E D B A
E D C B AC B
B B
Trang 5G G
(SHORT CORD)
G
MAIN 100A
INJ OR FIP 30A
IG KEY 60A
GLOW 40A
W/Y
- + BATTERY B(E)
FB-03 LG/R (EM) B1-01
B1-03
B1-02
1E L/R(E)
B1-04 GLOW PLUG
B B (EM) X-09
L/R(EM) 3W
B1-03 GLOW PLUG RELAY(F) B/W
B (E) B1-02
L (E)
U W/Y (EM)
MAIN RELAY
FB-07 D B/W(F)
W/G(EM) FB-03 T FB-04 S FB-05
1B FB-04 G
GLOW PLUG RELAY
X-09
FB-09 A
5 1U
1V
1C 1E 1G 1I 1K 1M 1O 1Q 1S
1A
1B 1D 1F 1H 1J 1L 1N 1P 1R 1T
2O
2P
2C 2E 2G 2I 2K 2M
2A
2B 2D 2F 2H 2J 2L 2N
B1-01 PCM(EM)
Y W/G W/L L/B P/L L/W L/R V/W G/W B/L
LG/R R/Y G/Y W/Y R/W G/R R
L LG/B BR/W R/L R/Y GY/R
O L/Y BR/Y L/W
P/B
B1-05 ENGINE(E)-SHORT CORD B1-05
B1-04 GLOW PLUG B
(E) (SHORT CORD)
B
D G
L(E)
FB-01 FB-03 V I
B1-01 L (EM) 2M
W/R
3R
LG (EM)
23
3P
BR/B (EM)
22 DATA LINK CONNECTOR(DLC) (SECTION U) J
supply side is on the upper part of the page, the ground side on the lower part The diagrams describe
circuits with the ignition switch off
Below is an explanation of the various points in the diagram
B : Engine control system connectors
C : Gauge control system connectors
D : Wiper system connectors
E : Lighting system connectors
F : Signal system connectors
G : Air-conditioning system connectors
I : Interior light system connectors
J : Audio/radio connectors
K : Power window/power door lock system
connectors
L : Remote control mirror system connectors
O : Anti-lock brake system connectors
S : Passive shoulder belt control/Airbag system
Trang 6ENGINE 10A
16
1D
G/Y (EM) 17
1I
W/Y (EM) 18
1A
R/W (EM)
DATA LINK CONNECTOR(DLC) (SECTION U)
B1-06 BOOST SENSOR(EM)
O P/B GY/R
O (EM) GY/R (EM) P/B (EM) 2A
O (EM)
B1-07 B1-07
B1-07 INTAKE AIR TEMPERATURE SENSOR NO.1(EM)
R/Y O
B (EM)
4
SHIELD WIRE PCM
JB-04
F
ST IG2 ACC OFF IG1 X-03
X-03 B/L(D)
L/R B
B(D) B/W(D)
B/L
(EM)
JB-01 H L(D) X-06
2A
2B
3C 3E 3G 3I 3K 3M 3O 3Q 3S
P/B B/W L/R
R/L LG
V R B
B/O L W G G/R Y/B BR/B
G/Y 14
Wire color code (harness symbol)
• Two-color wires are indicated by a two-letter
symbol.The first indicates the base color of the
wire, the second the color of the stripe
For example:
W/R is a white wire with a red strip
BR/Y is a brown wire with a yellow strip
• Male and female connectors are represented as follows
in the circuit and connector diagrams
Circuit diagram symbol
Connector diagram symbol
(Example)
• Colors for connectors except milk-white are given in locations
• Unused terminals are indicated by
Connector on harness side
View from harness side
Current symbol
Current flows in the direction of the arrow
Indicates shielded wire.*
The number indicates that the circuit continues to the related system diagram.
System code
*Shielded wire : Prevents signal disturbances from electrical interference
Wire is covered by a metal meshing for grounding
Solid color wire Striped wire
L R
L R
Male
Female
B (F)
W/R (F)
White (base color)
Red(stripe) Black
Trang 7System connectors I-03
and connector symbols
C-05
1
C-06
PARKING BRAKE SWITCH
HARNESS SYMBOL : (F) (E) (R)
6 (F)-(I)
X-02
INSTRUMENT CLUSTER
System connectors I-03
and connector symbols
C-05
1
C-06
PARKING BRAKE SWITCH
HARNESS SYMBOL : (F) (E) (R)
6 (F)-(I)
X-02
INSTRUMENT CLUSTER
C-01
(F)-(I)
X-02
Trang 8Z-7
Trang 9Battery • Generates electricity through chemical
reaction
• Supplies direct current to circuits
Ground (1) • Connecting point to vehicle body or
other ground wire where current flows from positive to negative terminal of battery
• Ground (1) indicates a ground point to body through wire harness
• Ground (2) indicates point where component is grounded directly to body
Transistor (1) • Electrical switching component
• Turns on when voltage is applied to the base (B)
• Reading code
Transistor (2)
Light • Emits light and generates heat when
current flows through filament
Resistance • A resistor with a constant value
• Mainly used to protect electrical components in circuits by maintaining rated voltage
Motor • Converts electrical energy into
mechanical energy
Pump • Pulls in and discharges gases and
liquids
Cigarette lighter • Electrical coil that generates heat
Horn • Generates sound when current flows
Speaker
Heater • Generates heat when current flows
Speed sensor • Movement of magnet in speedometer
turns contact within sensor on and off
Ignition switch • Turning ignition key switches circuit to
operate various component
(NOTE)Ignition switch is called engine switch
B
C
E B C
E B
Collector indication mark
2 S C 828 A
A:High-frequency PNP B:Low-frequency PNP C:High-frequency NPN D:Low-frequency NPN Number of
terminals Semiconductor
ACC OFF IG1
Trang 10Switch (1)
Normally open (NO)
• Allows or breaks current flow by opening and closing curcuits
Harness
Connection
When circuit C-D
is connected to circuit A-B, the connection D is indicated by a black dot
For vehicles with ABS, use the A-B circuit
For vehicles without ABS, use the C-Bcircuit
Switch (2)
Normally closed (NC)
Selection
Diversion point D for the different circuits according
to the vehicle’s specification is indicated by a white dot
Relay (1)
Normally open (NO)
• Current flowing through coil produces electromagnetic force causing contact to open or close
Relay (2)
Normally closed (NC)
• Current flowing through coil produces electromagnetic force causing contactto close
Sensor (variable) • Resistance changes with other
components operation
Diode • Known as a semiconductor rectifier,
the diode allows current flow in one direction only
Sensor
(thermistor)
• Resistance changes with temperature Light-emitting
diode(LED)
• A diode that lights when current flows
• Unlike ordinary bulbs, the diode does not generate heat when lit
Capacitor • Component that temporarily stores
electrical charge
Solenoid • Current flowing through coil generates
electromagnetic force to operate plungers
Reference diode(Zener diode)
• Allows current to flow in one direction
up to a certain voltage; allows current
to flow in the other direction once that voltage is exceeded
No flow
No flow
Flow
No current to coil Current to coil
No current to coil Current to coil
Anode(A) Flow of electric current Cathode(K)
Anode(A) Cathode(K) Anode(A) Cathode(K)
Flow of current
Trang 11Extent of the change in the wiring position (1) • The wiring position can be exchanged freely within the
connector
Extent of the change in the wiring position (2) • The wiring position can be exchanged according to the
following combinations only
Between A and B, Between C and D, Between E and F
Extent of the change in the wiring position (3) • The wiring position can be exchanged according to the
following combinations only
Between A, C and E, Between B, D and F
Abbreviations used in this booklet
CTP Closed Throttle Position
DLI Distributorless Ignition
DTC Diagnostic Trouble Code(s)
ECPS Electronically Controlled Power Steering
C A E
D B F
C AE
D B F
B B
B B
B B
C A E
D B F
C A E
D B F
C AE
D B F
B B
B B
B B
C AE
D B F
B B
B B B B
Trang 12HIC Hybrid Integrated Circuit
MAP Manifold Absolute Pressure
MFI Multiport Fuel Injection
PRCV Pressure Regulator Control Solenoid
Valve
PTC Positive Temperature Coefficient Heater
TCV Twin Scroll Turbocharger Solenoid Valve
TICS Triple Induction Control System
VRIS Variable Resonance Induction System
Trang 13GROUND POINTS
Trang 15GROUND POINTS
Trang 17ELECTRICAL WIRING SCHEMATIC
Trang 19CHARGING SYSTEM / STARTING SYSTEM
Trang 21ENGINE CONTROL SYSTEM (ZM) / IGNITION SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)
Trang 22CAMSHAFT B1-09
CRANKSHAFT B1-10
FUEL INJECTOR No.1 B1-03
B1-08 IGNITION COIL No.2
B1-07 IGNITION COIL No.1
B1-02 CONDENSER
FUEL INJECTOR No.3 B1-05
FUEL INJECTOR No.4 B1-06
FUEL INJECTOR No.2 B1-04
, ,
Trang 23ENGINE CONTROL SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)
Trang 24B1-01 PCM
X-02 (F)-(D)X-12 JOINT CONNECTOR
Trang 25ENGINE CONTROL SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)
Trang 26[BLACK] CONTROL SOLENOID B1-25
,, ,,
Trang 27ENGINE CONTROL SYSTEM (ZM) / EC-AT CONTROL SYSTEM (ZM)
Trang 29ENGINE CONTROL SYSTEM (FP) / IGNITION SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)
Trang 30CAMSHAFT POSITION B2-10
CRANKSHAFT B2-09
FUEL INJECTOR No.1 B2-03
FUEL INJECTOR No.2 B2-04
FUEL INJECTOR No.3 B2-05
B2-06 FUEL INJECTOR No.4
B2-08 IGNITION COIL No.2
B2-07 IGNITION COIL No.1
Trang 31ENGINE CONTROL SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)
Trang 32[GRAY] SPEED SENSOR B2-12
B2-16 EGR VALVE
, ,
Trang 33ENGINE CONTROL SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)
Trang 34[BLACK] SOLENOID B2-24
, ,
B2-01 PCM
Trang 35ENGINE CONTROL SYSTEM (FP) / EC-AT CONTROL SYSTEM (FP)
Trang 37FUEL CONTROL SYSTEM
Trang 38B3-01 FUEL GAUGE
X-12 JOINT
,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,
Trang 39COOLING FAN SYSTEM
Trang 40B4-01 COOLING FAN MOTOR
,, ,,
Trang 41INSTRUMENT CLUSTER
Trang 42[GRAY] VEHICLE SPEEDOMETER SENSOR C-04
IGNITION KEY ILLUMINATION C-02
C-03 KEY REMINDER SWITCH
INSTRUMENT C-01
,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,,
Trang 43INSTRUMENT CLUSTER
Trang 44[BLACK] LEVEL SENSOR C-06
Trang 45INSTRUMENT CLUSTER
Trang 46,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,,
Trang 47WINDSHIELD WIPER AND WASHER
Trang 49HEADLIGHTS
Trang 50E1-02 HEADLIGHT LH
E1-03 HEADLIGHT RH
Trang 51FRONT FOG LIGHTS
Trang 52X-04 ( I )-(D)
X-02 (F)-(D)
[BLACK] LIGHT RELAY E2-01
,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,
E2-02 FRONT FOG LIGHT LH
E2-03 FRONT FOG LIGHT RH
E2-05 (F)-SHORT CORD
Trang 53LICENSE PLATE LIGHTS / PARKING LIGHTS / TAILLIGHTS
Trang 54E3-01 PARKING LIGHT LH
E3-05 LICENSE PLATE LIGHT LH
E3-06 LICENSE PLATE LIGHT RH
,,
Trang 55TURN AND HAZARD WARNING LIGHTS
Trang 56MAIN FUSE BLOCK 2
FRONT SIDE TURN LIGHT LH F1-06
FRONT SIDE TURN LIGHT RH F1-03
F1-05 FRONT TURN LIGHT LH
([BLACK]) F1-04
Trang 57BACK-UP LIGHTS
Trang 58F2-01 BACK-UP LIGHT SWITCH
, ,
Trang 59BRAKE LIGHTS / HIGH-MOUNT BRAKE LIGHT / HORNS
Trang 60F3-03 HORN HIGH
F3-04 HORN LOW
,, ,,
Trang 61CONDENSER FAN SYSTEM
Trang 62G1-04 CONDENSER FAN
G1-03 MAGNETIC CLUCH
SHORT CORD- G1-02
[BLACK] (F)-SHORT CORD
,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,, ,,,,
Trang 63AIR CONDITIONER
Trang 64G2-02 REFRIGERANT PRESSURE SWITCH
A/C AMPLIFIER G2-01
POTENTIOMETER G2-08
A/C SWITCH G2-06
X-13 JOINT CONNECTORX-15 JOINT CONNECTOR
X-04 ( I )-(D)X-04 ( I )-(D)
Trang 65CIGARETTE LIGHTER / REAR WINDOW DEFROSTER / TRUNK COMPARTMENT LIGHT
Trang 66,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,
I1-04 FILAMENT
I1-01 TRUNK COMPARTMENT
I1-02 TRUNK COMPARTMENT
I1-05 REAR WINDOW [BLACK]
I1-06 CIGARATTE LIGHTER
Trang 67ILLUMINATION LIGHTS
Trang 68, ,
Trang 69INTERIOR LIGHT / SPOT LIGHTS
Trang 70, ,
Trang 71KEYLESS UNIT
Trang 72KEYLESS UNIT I4-01
I4-02 (IN)-SHORT CORD
Trang 73AUDIO SYSTEM
Trang 74, ,
Trang 75POWER WINDOW SYSTEM
Trang 76, ,
Trang 77POWER DOOR LOCK SYSTEM
Trang 79POWER DOOR LOCK SYSTEM
Trang 81POWER OUTSIDE MIRRORS / RETRACTABLE OUTSIDE MIRRORS
Trang 82,, ,,
Trang 83ANTILOCK BRAKE SYSTEM
Trang 84,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,, ,,,
ABS WHEEL-SPEED O-02
ABS HYDRAULIC UNIT / O-01
ABS WHEEL-SPEED O-03
O-04 ABS WHEEL-SPEED
ABS WHEEL-SPEED O-05
Trang 85AIR BAG SYSTEM SER
Wiring Harness Repair
harness can accidentally deploy the air bag
module, which can cause serious injury If a
problem is found in the system wiring, replace
the wiring harness Do not try to repair it.
Air Bag Module Inspection
ohmmeter can deploy the air bag module,
which may cause serious injury Do not use an
ohmmeter to inspect an air bag module.
Always use the on-board diagnostic function
to diagnose the air bag module for
malfunctions (Refer to ON-BOARD
DIAGNOSTIC FUNCTION, AIR BAG SYSTEM.)
SERVICE WARNINGS
Component Disassembly
components of the air bag system can render
the system inoperative, which may result in
serious injury or death in the event of an
accident Do not disassemble any air bag
system components.
accidentally deploy when it is handled and cause serious injury When carrying a live (undeployed) air bag module, point the front surface away from your body to lessen the chance of injury in case it deploys.
down on a surface is dangerous If the air bag module deploys, the motion of the module can cause serious injury Always face the front surface up to reduce the motion of the module
in case it accidentally deploys.
The references in this section can be found in 2000 LASER Repair Manual [ ] The references in this section can be found in Mazda 323 Workshop Manual [ ]